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THE DESIGN OF AN ECONOMICAL H]GH SPEED INTERFACE BET\,ÙEEN THE CIRRUS COMPUTER AND THE CHEMTCAL

ENGINEERING PROCESS CONTROL LABORATORY

L. J. Dunne B.Sc. (Adel-aide 1947)

Depai:tment of Chemical Engineeritg, Facul-ty of Engineening,

Univer:sity of Adelaide

Novemben, 1969.

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5

fJth September, 19TO.

The RegÍstrar,

The University of Ad.elaide,

. S.,lLo 500û

Dear Sir,

r hereby give consent to the loan of or photocopyi'g of the thesis rtlrhe Design of a lligh speed computer rnterfacer as

requiredo

Yours faithfully,

(¿. ûrnne)

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STATEI"ÍENT

The design as set out in the attached thesis was ca:rrj.ed

out independently by the undersigned while a post gnaduate

student in the Department of Chemical Engineening at the

Univensity of Adel-aide. The matenial descnibed has not been

accepted fon the award of any othen degr:ee on diploma in any

Univensity. Due acl<nowledgement has been made in the

bibliognaphy of all infonmation upon which the design was

based.

(L. J. Dunne)

i

l

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SI.IMMARY

This thesis descnitres t-he design and constnuction of a sinple interface equipment 'to at.tow tfre use of CIRRUS, a smal-l-

rnícro-pnogrammed digital computen, as a control- element in dj-rect digital contnol of Chemical Engineering Process Contnol expei:iments in the laborafory.

Conversion of up to B anaÍogúe volt-ages, these being the ou-Lputs of transducens measuning parcÌrneters in the process, intct

di6¡ital fonm and transmitting these data to the computer is carnied out in 1 msec. After. processing in the computer, up to B digital quantities can be returned to the interface where they

are conver-te.cl into analogue form fon o1>erating the cont-nol.

mechanisms in the pnocess. This whol-e operation, conversion, computation and return ancl reconver-sion, is possible at sampl-ing nates of up to 100 samplcs pen second. The ac-tual- sampling nate

is, of coulrse, dependent on the compl-exiby of the process and

control- comput-ation being camied out. fn all- openations the conversions alre made to an accunacy of 9 binary digits (f pa:r-L in 512) this being co:npatible with the basic accunacy of the

majonity of the pnocess tiransducells and ac-Luators with r^¡hich the ec¿uipment will be associated.

Extensive use has been made of micr.oefectncnics in the

realisat j.on of the equipment. This has nesulted in an inte::face of high speed, small physical size, high rel-iabil-ity, and at a reasonable capital- cost.

While the equipment has been designed initially fon the computen CIRRUS, the design of the interface is general in cha::acter:, and, with small modification, should be capable of

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wonking compatibly with many of the general- purpose cligital- computers ava:'-Ial¡fe now.

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ACKNO\MLEDGEMENT

The author wishes to sincerely acknowledge the encouragement and support of Professor R,'W. F. Tait, the Professor of Chemical Engineering at the University of Adelaide, and all members of the academic staff of that Department. In particular, he would like to thank Mr. C. P. Jeffreson, a Senior Lecturer in the Department, for his patience, encouragement and assistance throughout the project.

The contributions of the following Staff members of the University of Adelaide are

"1"o g""tefully acknowledged : -

Mr. V. Rendall for the initíal testing and assessment of perform- ance of the many circuits used in the interface.

Mr.' R. Nash for the early checking of the logic hardware of the system.

.Mr. M. Hutchison who painstakingly checked the wiring and the operation of the interface as a whole.

Dr. R. Potter for discussions on how best to control the interface - computer system and for the digital data transmission technique used.

Messers B. Ide, R. Geisecke, and c. 'wood for their many helpful suggestions throughout the project.

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1 2

CONTENTS

Intnoduction

System Specification

2 .1. General

2.2. Speed and Accuracy

2.g. Data Transmission

2.4. Digital Data Formats

Design Philosophy

3.1. General, Data Transmission, Data

fonmat and Control 3.2. The Multiplexer

3.3. The Digital to Analogue Conventens

3.4. Analogue to Digital Convension 3. 5. Equiprnent Realisation

Descniption of the Interface Unit

Hardwane

4.1. The Texas Tnstruments 74 seríes Integrated Circuit System 4.2.

4.3.

4.4 .

4.5.

4.6 . 4.7 .

4.8 . l+.9.

The Multiplexer

fhe Di8ital to Analogue Conventers The Analogue to Digital Converten The Timing Genenaton

The Intenface Control ].ogic

Data Tnansmission Powe:: Supplies

Construction of the Interface

Equipment

Page Numben

I

16 3B

+7 56

60

60 75 85 97 110 116 133 140

1

5

5 6 6 7

I

3

4.

153

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CONTENTS (Contrd)

5. Penformance Achieved

5.1. The MultiPlexer

5.2. The Digital to Analogue Convertens 5.3. The Analogue to Digital Conventen

5 .4 . Control Logic ,Timing Ûnits and

Checking Cincuits

, 5.5. The Data Tnansmission Cincuits 5.6. The CaPital Cost

6. Conclusion

Appendix - A. An AnalYsis of the More

Common Sounces of Erron in the Solid State Openational AnPlifien

Bibliography

TLLUSTRATTONS

Figune 1.1. A Typical Real Time Computen Contnbl

System

Data Flow between Interface and

Computer

Layout of Conversion Sequence Balanced Diode Switches

Simple Transistor Switches

Equivalent Circuit of the Switching Tnansiston (Invented Connection) Balanced Transiston Switches

The Junction Field Effect Transiston

The MOST Metal-Oxide-Semi conductor

Tnansistor (rrNrr Channel)

3 .1.

Page Numben 1s6 156 L57 157

158 159 1s9 161

164 176

13 15

2l

23

3

2,

3.3:

3.4.

3.5 .

3.6.

3.7.

3.8.

26 29 31

3.9. A Simple FET Commutator 36

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ILLUSTRATIONS (Cont rd)

Figure 3.10.

3.11.

3.12.

3.13.

3.14 . 3.15 .

3.16.

3.L7 .

4 .1.

t+.2.

4 .3.

4.4.

4 .5.

4.6.

4.7 .

4.8.

4. 9.

4.10.

4 .11.

4.I2.

4.13.

4 .14.

4.15.

Digital to Analogue Converters

Ladden Netwo::ks - Voltage Switching

Digital to Analogue Conventens

Ladder Netwonks Cunrent Switching A Simple Diode Curuent Switch

Ramp type A-D Encoder

The Voltage to Fnequency A-D Encoder Continuous Balance A-D Encoder

Successive Approximation A-D Ëncoden

Legàna of Logic Symbols to U. ,r""¿

The 74 Senies Element

The Simple Eig. De1ay Circuit Pulse Fonming Cincuit

Pulse Delay Cincuit Vaniant of Pulse Delay

Delay versus Capacity for Delay

Circuits

The 74 series Micnocincuit Mounting Cands

The Multiplexen

lrlaveforms Multiplexen Logic Commutator Switch Schematic The Multiplexen Card

the Digital to Analogue Conve::ten

The Digital to Analogue Converter Cand The Analogue to Digital Converter

The Astable Clock Genenaton

Page Numben

40

41

t+5

48 50 51 53 59 61 66 69 70 72

73

74 76 78 80 86 89 98 100

r02

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ILLUSTRATIONS (Cont rd)

Figune 4.16. V'lavefonms - Analogue to Digital

Converten

4.L7. The Analogue to Digital Conventen Cand

Page Numben

109

111 113 11+

115

r20, 1,

]-23

]24

130 L32

13 t+

136 139 141 144 145 147 149 150 l.52 154 155 165 165

4.18.

4.19.

4 .20.

4.2l..

+ .22.

4 .23.

+.24 . 4.25 . 4.26.

4.27 .

4.28.

4.29.

4.30.

4. 31.

4 .32.

4.33:

4.34.

4.35.

4.36.

4.37.

4.1.

4.2.

Timing Generator Schematic

Timing Generaton -Deiail

!'laveforms Timing Generator:

pata Flow Diagnam, Control Logic

Logic Schematic of the Interface

The Control Logic Hardwane Control Logic lrlavefonms

Parity Generaton

Panity Check

Data T::ansmittens

Data Receivens -

Data Transmission Cards Power Supply Schematic

Basic Raw Supplies The +5V Log; s Supplies The Positive Regulators The Negative Regulatons The Reference Supplies

Fnont View - The Interface Unit Card Mounting - The Intenface Unit The Operational Arnplifien

The Inventing Arnplifier

2

Figure

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