Forward specification sheets/sample to selected supplier with all reasons for specifications &. We forward all missing data related to the order form to the client within 1 day of receiving the order form. The complete order package must be prepared and sent to the factory within 24 hours of receiving the customer's order with a duplicate order. Prepare a forecasted production plan and submit it to the head of internal control and the related supplier.
Prepare a sample design plan and send the same to the concerned supplier with a copy at the head of the department. The head of the department will give final approval before sending the samples to the buyers. Pre-production samples of all size groups indicated must be available to dealers at least 5 days prior to the start of actual production.
Dye Lot must be available (6 X 6, for each roll) to the dealers a minimum of 5 days before the start of actual production. These accessories must be available to the dealers at least 5 days before the start of the actual production. Once sampling is completed, the Head of Concern Merchandiser forwards the order file to the apex of internal control along with the approved sample and a duplicate of projected production schedule.
Do regular follow up with commercial department and supplier for the timely delivery of all the below documents to the buyer. e) Annexure III for Mexico shipment (must be obtained 1 month before shipment) Country of Origin Certificate from Argentine Embassy in India.
Sequence of merchandising process
Where the first pattern is made on the designer's artwork, the counter sample shall not be made on the designer's artwork, shall follow another sample provided by the retailer. The sales sample is created when the price is confirmed and orders are on speculation, usually in l. Photo samples are made with actual color and material to be worn by the models when admitted to catalog.
MOKUP: Any part of a garment to create for a specific purpose, not the entire garment. Pre-production sample When the material for mass production arrives, the factory makes a sample with the specified material and sends it to the customer. It indicates to the customer that most are manufactured to specifications. The buyer wants to be sure that the appropriate material is procured and that the production of the line is in accordance with the quality level.
A sample is kept from each pre-shipment inspection to be sent if necessary after the order is delivered. A sample can be a representation of all tests (fabric and accessories) used for any particular style/order.
Trims
Usually a small piece of fabric and each piece of accessory is attached in cardboard paper in one.
Important Documents for Garments Merchandiser
Accessories quotation
- SEWING THREAD
COSTING SHEET FOR WOVEN SHIRT
Pro-forma Invoice
Costing and Consumption
- Before costing parameter
- Calculating Fabric Consumption
- Accessories & trims
- Commercial cost
- COSTING
- GRMENTS COSTING
- Fabric consumption
- CM (Cost of manufacturing)
- Consumption Calculation of Woven Basic pants
- Sewing Thread Consumption
- Using sewing Thread Ratio
Also, if the garment with pigments dye, then add minimum 25 to 30% waste, because in this pigment dye, rejection rate is very high. If the garment has print, confirm it, the sample has a transparent artwork of it. For details on sewing thread consumption. Thread Chart & Consumable Formula Labels: Take the quote from your supplier for the whole weave & satin/paper label.
Zipper: If the clothes have zippers, then confirm where you will buy them. Patch or badge: Calculate the patch or badge or other metal item if the clothing has. Finishing item: tissue, silica gel, hang tag, barcode sticker, backboard, h/tag stick, tape, security tag calculate the cost of that item.
Cardboard: Determine the cardboard element and record costs from the cardboard supplier, along with top and bottom. Normally we add 3% of the total purchase (fabric cost + other item cost + accessories cost) as commercial cost when the L/C payment terms are at sight. Cost therefore plays a very important role in making products and its important task for a factory used for business purposes.
We must be aware that there are always fluctuations within the cost of raw materials and accessories, the cost of knitting, processing, finishing, sewing and packaging, transportation and transportation costs. In general, the price of a product is determined by the required profit, which is added to the total cost. In general, the number of size L will be larger or up to the height of all other sizes.
We use the amount extracted from these seams to allow us to calculate a ratio, which is then applied to the. A simpler method is to use the generally applicable thread consumption ratios for the different stitch types listed in the table overleaf. By relating these ratios to the length of the seams for each stitch type, the total thread consumption can be calculated.
Garments Washing
- Introduction
- Purpose of Washing
- Machine used in the washing plant are
- WASHING PROCESS OF NORMAL / GARMENT WASH
- Ultimate effect of Acid wash
- INTRODUCTION OF PUMIC STONE
- DIFFERENT TYPECS OF WASHING FAULTS Color shade variation
NOTE: - Fabric softener (cationic or non-ionic) diluted with hot water and then used in the machine. By the action of the pumice stones, an irregular fading effect develops on heavy garments such as denim, twill and jersey. Thus, during this way, the fading effect can also be developed in clothing with the acid washing technique.
An acid wash processor of 60 kg of denim pants as mentioned below: - First step: - Pretreatment/Wishing. Pumice stones used for acid washing must be pre-treated in the following chemical solution:-. Here detergent is used to remove crushed stone dust and chemicals from the coating surface.
After drying the clothes go to the quality control and correct the washing defect and then a good one. At first these stones are soft but become cold, they become stones with a rough surface, pumice stones float in water. Areas where more brushing action occurs develop more fading or discoloration effects and therefore areas where less washing action occurs develop less fading effects.
As a result, irregular fading develops within the clothing from the action of the pumice stones. After unloading the clothes from the washing machine, they are sent to the hydroextractor to remove excess water from the washed clothes.
Introduction of Garments Dyeing
- Garments Dyeing:-
- Advantages of Garments dyeing
- DIRECT DYEING
- REACTIVE DYE PROCESS
After drying, the clothes go to quality check and washing error correction and then good delivery. 9 After drying, take the clothes to check the quality and fix the washing error, then deliver them.
Basic Information of a Garments Merchandiser
Flow Chart of Garments Manufacturing
Used fabric and GSM
Types of Knitted Fabric
This yarn can be divided by the type of raw materials we used for making the yarn. In this type of yarn, the blend of cotton or polyester is often varied according to the customer's needs. like - 65% cotton + 35% polyester, 60% cotton. Also mainly during this type of yarn, the cotton part usually remains larger than the Polyester).
Direct System
Indirect System:-
Essential Properties of a fiber
Pantone book
International Commercial Terms
Ratio of length to width: Fibrous material must have sufficient staple or fiber length, and the length must be significantly greater (1000 times) than the width of the fiber. The buyer is responsible for loading the goods onto the seller's truck or container and for the subsequent costs and risks. Delivery of products by truck, railcar or container at the required point of departure (depot), which is typically at the seller's expense.
Most costs and risks for transportation/freight, freight insurance and other costs and risks are borne by the buyer. Goods are placed in the dock shed or on the side of the ship, on the quay or lighter, conveniently with the loading equipment, so that they are loaded on board the ship at the seller's expense. Buyer is liable for loading costs, principal transportation/freight, freight insurance and other costs and risks.
The delivery of products on board the ship at the named port of origin (loading), at the expense of the seller. Buyer is responsible for most transportation, freight insurance and other costs and risks. According to the principles of the INCOTERMS 1990, the term FOB is only used for sea freight.
However, in practice many importers and exporters still use the term FOB within the air cargo. The delivery of products to the named port of destination (discharge) at the seller's expense. The cargo insurance and delivery of goods to the named port of destination (unloading) at the seller's expense.
Inspections and Other Garments Related Terms
Introduction
Incoming material inspection
A good marketer can develop the quality of the product and increase the sales of the product. A “Study on Trade in Knitted Garments” revealed that textiles in Bangladesh are entirely dependent on trade. The preparation of future business managers must foresee the development of management skills related to the function of a trader.
Zeleny, M.: The Innovation Factory: On the relationship between management systems, knowledge management and production of innovations. Seminar on Sewing Production Control, Handbook on the Management Development Course, ASSOCIATION FOR OVERSEAS TECHNICAL SCHOLARSHIP (AOTS), Sewing Research Institute, JUKI Corporation.
