Concept of Industrial Engineering (IE)
Industrial Engineering is concerned with the design, Improvement, and installation of integrated system of men, material, and machines for the benefit of mankind .It draws upon specialized knowledge and skills in the mathematical and physical sciences together with the principles and methods of engineering analysis and design to specify, predict and evaluate the results to be obtained from such systems.
Industrial Engineering (IE) =production↑ cost↓ proper use of all elements↑
Efficiency↑ Profit↑
Industrial Engineering
Work study Method Study Motion Study Time Study Work measurement Min.Work place Motion economy
Capacity Study Max.Work place Body movement
G S D loss time
Analytical Eng.
Historical data
SMV Cycle Time Rating Takt Time Basic Time Observe Time Efficiency%
Techniques of Industrial Engineering
The main aim of tools and techniques of industrial engineering is to improve the productivity of the organization by optimum utilization of organizations resources: men, materials, and machines. The major tools and techniques used in industrial engineering are:
1) Production planning and control.
2) Inventory control.
3) Job evaluation.
4) Facilitates planning and material handling.
5) System analysis.
6) Linear programming.
7) Simulation.
8) Network analysis.
9) Assignment.
10) Sequencing and transportation models.
11) Statistical techniques.
12) Quality control.
13) Decision making theory.
14) Replacement models.
15) Assembly line balancing.
16) ISO-TQM.etc.
Responsibilities of an Industrial Engineer:
Operation breakdown & Machine Layout.
Buyer & Style wise operation breakdown & Layout.
Prepare Man machine report.
Buyer & style wise capacity study & line balancing.
Train up production staff on efficiency.
Production Monitoring&Achieve the line Target.
Daily line wise Target setup.
Wastage control at the production floor.
To prepare daily, weekly, monthly production plan (Cutting, Printing, and Sewing)
Arrange trims & accessories just in time.
Prepared daily Crisis report& SMV calculation.
Follow up daily output per production line & achieve the line.
Method study & Motion Study.
Data collect & efficiency report
Prepare skill inventory & grading of the operator
Nonproductive time (Lost Time) record.
Ensure optimum use of machine.
Machine servicing report follow-up.
Monitoring and optimize rented machine.
Daily production, efficiency and manpower report.
Daily quality statistical report presentation.
Monthly production and shipment closing report.
Production planning
Department and factory inventory
Research to improve all department of factory
TIME STUDY
Definition of time study
A work measurement technique for recording the times and rates of working for the elements within specific conditions, and for analyzing the data so as to determine the time necessary for carrying out a job at a defined level of performance (Glock and Kunz, 2009).
Time study equipments
Basic time study equipments consist of 1. Stop watch
2. Study board 3. Time study forms
