MILLING
CATALOGUE
Stellram
®
tooling systems for
Our customer’s success is our success
Ideas that reduce production times by hours. An all-new technology that
combines two grades of carbide in one tool. An entire collection of modular
tools for die and mould makers.
Stellram’s newest ideas offer immediate returns for the metalworking industry
through faster performance, better tool life, and higher quality cutting.
But some of Stellram’s innovations go beyond that. They could even change
how many companies think about metalcutting technology.
Stellram backs up its innovative, high-quality tools with something just as
important; people with the expertise that helps you get your production
running at optimum speed and efficiency.
This tooling catalogue compiles a wide breath of information related to our
full product offering. Catalogue innovation such as the Star Guide concept
will enable you to select your inserts in 3 easy – steps.
Should you require any further details of our products, please do not hesitate
to contact our technical team who will take great pleasure in answering questions,
solving production problems and helping you develop the best approaches for
the material you’re machining.
Give us your most difficult machining problem. We’ll show you how Stellram
can help, and give you ideas for improving your processes.
Milling
1
ATI Stellram’s mission is
“to be your preferred
choice for increased productivity by continually
improving the quality of our worldwide products,
service and technology.”
The tools in this catalogue
reflect that commitment.
Our standard milling tools are available in metric up
to
∅
315. Designs include those specifically
developed for machining heat resistant alloys, copy
milling tools and ball nose porcupines, drilling end
mills, tools with 45˚, 60˚ and 90˚ approach angles,
octagonal milling inserts, plunging face mills, and
adjustable width side and face milling cutters.
All of our cutters are complemented by their unique
insert grades and geometries.
Contents
2
APPLICATION SURVEY INDEX
. . . .6
STAR GUIDE
. . . .10
END MILL & FACE MILL INTRODUCTION
. . . .12
5140 VM 04 SERIES
. . . .14
5140 VM 06 SERIES
. . . .16
5140 VM 08 SERIES
. . . .18
7690 VA 09 SERIES
. . . .20
7690 VA 12 SERIES
. . . .22
7690 VA 16 SERIES
. . . .24
7690 VAF 09 SERIES
. . . .26
7690 VAZ 35 SERIES
. . . .28
7690 VM 04 SERIES
. . . .30
7690 VM 06 SERIES
. . . .32
7690 VM 08 SERIES
. . . .34
7690 VT 16 SERIES
. . . .36
7745 VOD 04 SERIES
. . . .38
7745 VOD 06 SERIES
. . . .40
7745 VS 09 SERIES
. . . .42
7745 VS 12 SERIES
. . . .44
7745 VSE 09 SERIES
. . . .46
7745 VSE 12 SERIES
. . . .48
7745 VT 11 SERIES
. . . .50
7745 VT 16—CHAMFER
. . . .52
7745 VT 16—SPOT DRILL
. . . .54
7760 VT 11 SERIES
. . . .56
7790 VSE 09 SERIES
. . . .58
7790 VSE 12 SERIES
. . . .60
7792 VXD 09 SERIES
. . . .62
7792 VXD 12 SERIES
. . . .64
7792 VXD APPLICATION ADVANTAGES
. . . .66
7792 VXD TECHNICAL INFORMATION
. . . .67
FACE MILLS & CARTRIDGES INTRODUCTION
. . .68
8000, 8010, 8100 V SERIES CUTTER BODIES
. . . .70
MOUNTING/ATTACHMENT
. . . .71
8_0 VA 90_16 FACE MILLS
. . . .72
8-0 VOD 45_04 FACE MILLS
. . . .74
8-0 VOD 45_06 FACE MILLS
. . . .76
Contents
continued
3
8_0 VS 45_12 FACE MILLS
. . . .80
8_0 VSE 45_09 FACE MILLS
. . . .82
8_0 VSE 45_12 FACE MILLS
. . . .84
SURFACE FINISHING
. . . .86
MOUNTING/ADJUSTMENTS
. . . .87
DISC CUTTER & CARTRIDGE INTRODUCTION
. . .90
7200 SERIES CUTTER BODIES
. . . .92
7220 SERIES CUTTER BODIES
. . . .93
7200 VA 16_R SERIES DISC CUTTERS
. . . .94
7200 VA 16_L SERIES DISC CUTTERS
. . . .96
7200 VA 16_N SERIES DISC CUTTERS
. . . .98
7200 VM 04_R SERIES DISC CUTTERS
. . . .100
7200 VM 06_R SERIES DISC CUTTERS
. . . .102
7200 VM 08_R SERIES DISC CUTTERS
. . . .104
7200 VM 11_R SERIES DISC CUTTERS
. . . .106
7200 VM 04_L SERIES DISC CUTTERS
. . . .108
7200 VM 06_L SERIES DISC CUTTERS
. . . .110
7200 VM 08_L SERIES DISC CUTTERS
. . . .112
7200 VM 11_L SERIES DISC CUTTERS
. . . .114
7200 VM 04_N SERIES DISC CUTTERS
. . . .116
7200 VM 06_N SERIES DISC CUTTERS
. . . .118
7200 VM 08_N SERIES DISC CUTTERS
. . . .120
7200 VM 11_N SERIES DISC CUTTERS
. . . .122
7220 VM 04_R SERIES DISC CUTTERS
. . . .124
7220 VM 06_R SERIES DISC CUTTERS
. . . .126
7220 VM 08_R SERIES DISC CUTTERS
. . . .128
7220 VM 04_L SERIES DISC CUTTERS
. . . .130
7220 VM 06_L SERIES DISC CUTTERS
. . . .132
7220 VM 08_L SERIES DISC CUTTERS
. . . .134
7220 VM 04_N SERIES DISC CUTTERS
. . . .136
7220 VM 06_N SERIES DISC CUTTERS
. . . .138
7220 VM 08_N SERIES DISC CUTTERS
. . . .140
MOUNTING /ADJUSTMENTS
. . . .142
LONG EDGE CUTTER INTRODUCTION
. . . .146
5210 VM 04 SERIES
. . . .148
5210 VM 06 SERIES
. . . .150
5210 VS 09 SERIES
. . . .152
5210 VS 12 SERIES
. . . .154
5315 VA 12 SERIES
. . . .156
Contents
continued
4
CONTOUR MILLING CUTTER INTRODUCTION
. .
160
5500 V 08 SERIES . . . .
162
5500 V 10 SERIES . . . .
164
5500 V 12 SERIES . . . .
166
5500 V 16 SERIES . . . .
168
5500 V 20 SERIES . . . .
170
5500 V 25 SERIES . . . .
172
5505 VX 20 SERIES
. . . .
174
5505 VX 25 SERIES
. . . .
176
5505 VX 32 SERIES
. . . .
178
5505 VX 40 SERIES
. . . .
180
5505 VX 50 SERIES
. . . .
182
7700 VR 06 SERIES
. . . .
184
7700 VR 08 SERIES
. . . .
186
7700 VR 10 SERIES
. . . .
188
7700 VR 12 SERIES
. . . .
190
7702 VRD 07 SERIES
. . . .
192
7702 VRD 10 SERIES
. . . .
194
7702 VRD 12 SERIES
. . . .
196
7702 VRD 16 SERIES
. . . .
198
7710 VR 12 SERIES
. . . .
200
7712 VRD 12 SERIES
. . . .
202
7712 VRD 16 SERIES
. . . .
204
PROFILING & POCKETING
CUTTER INTRODUCTION
. . . .
206
5182 VZ 32
. . . .
208
5182 VZ 33
. . . .
210
5182 VZ 53
. . . .
212
5702 VZD 14
. . . .
214
5702 VZP 14
. . . .
216
MACHINABILITY BY MATERIALS (ALUMINIUM)
. . . .
218
RECOMMENDATIONS FOR
HIGH SPEED MACHINING
. . . .
219
PLUNGING CUTTER INTRODUCTION
. . . .
220
7791 VS 09
. . . .222
7791 VS 12
. . . .224
MODULAR TOOLING INTRODUCTION
. . . .
226
SHANKS - CYLINDRICAL
. . . .
228
SHANKS - MORSE TAPER
. . . .
229
HEADS - 5500
. . . .
230
HEADS - 7702
. . . .
230
HEADS - 7712
. . . .
230
HEADS - 7690
. . . .
231
HEADS - 7791
. . . .
231
Contents
continued
5
T-SLOT CUTTER INTRO
. . . .
232
5400 VM 04 SERIES
. . . .
234
5400 VM 06 SERIES
. . . .
236
5400 VM 08 SERIES
. . . .
238
5400 VM 11 SERIES
. . . .
240
THREAD MILLING INTRODUCTION
. . . .
242
TECHNICAL INFORMATION
. . . .
244
THREAD MILLING SOFTWARE
. . . .
246
MANUAL PROGRAMMING & EXAMPLES
. . . .
247
SOLID CARBIDE THREAD MILLING INTRODUCTION
. .
248
SOLID CARBIDE THREAD MILLING CUTTERS
. . . . .
250
INDEXABLE THREAD MILLING INTRODUCTION
. . . .
252
TMM CUTTERS
. . . .
254
5900 V 14 CUTTERS
. . . .
256
5900 V 21 CUTTERS
. . . .
258
5900 V 30 CUTTERS
. . . .
260
5900 V 40 CUTTERS
. . . .
262
MILLING TECHNICAL DATA
ISO DESIGNATION
. . . .
264
INSERT GRADES
. . . .
266
INSERT GEOMETRIES
. . . .
270
MILLING INSERTS
A STYLE
. . . .
276
H STYLE
. . . .
278
M STYLE
. . . .
279
O STYLE
. . . .
280
R STYLE
. . . .
280
S STYLE
. . . .
282
T STYLE
. . . .
285
X STYLE
. . . .
286
Z STYLE
. . . .
287
EXPANDED CUTTING CONDITIONS
. . . .
288
GRADE CLASSIFICATION
. . . .
290
6
Application Index End / Face Milling
7690VA
PAGES
20-25
(Modular 231)
7690VAF
Cutting Dia. Range
16-80 mm
PAGES
26-27
Cutting Dia. Range
8-20 mm
PAGES
30-35
7745VOD
Cutting Dia. Range
25-160 mm
PAGES
38-41
7745VS
Cutting Dia. Range
16-125 mm
PAGES
42-45
Cutting Dia. Range
16-125 mm
PAGES
46-49
7790VSE
Cutting Dia. Range
25-100 mm
PAGES
58-61
7792VXD
PAGES
62-65
(Modular 231)8000VA
Cutting Dia. Range
100-315 mm
PAGES
72-73
8010VA
Cutting Dia. Range
100-200 mm
PAGES
72-73
8000VOD
Cutting Dia. Range
100-315 mm
PAGES
74-77
8010VOD
Cutting Dia. Range
100-200 mm
PAGES
74-77
8100VOD
Cutting Dia. Range
125-250 mm
PAGES
74-77
8000VR
Cutting Dia. Range
100-315 mm
PAGES
78-79
8010VR
Cutting Dia. Range
100-200 mm
PAGES
78-79
8100VR
Cutting Dia. Range
125-250 mm
PAGES
78-79
8000VS
Cutting Dia. Range
100-315 mm
PAGES
80-81
8100VS
Cutting Dia. Range
125-250 mm
PAGES
80-81
8000VSE
Cutting Dia. Range
100-315 mm
PAGES
82-85
7690VM
7745VSE
Face
Milling
Radius/
End
Milling
End
Milling
Cutting Dia. Range
10-125 mm (20-32mm)
Cutting Dia. Range
50-63 mm
PAGES
36-37
7690VT
Cutting Dia. Range
End / Face Milling
(continued)
7
8010VSE
Cutting Dia. Range
100-200 mm
PAGES
82-85
8100VSE
Cutting Dia. Range
125-250 mm
PAGES
82-85
Side Milling
Side
Milling
Cutting Dia. Range
16-25 mm
PAGES
148-151
Cutting Dia. Range
32-100 mm
PAGES
152-155
Cutting Dia. Range
10-125 mm (20-32 mm)
PAGES
20-25
(Modular 231)
5315VA
Cutting Dia. Range
25-80 mm
PAGES
156-159
5210VM
5210VS
7690VA
Cutting Dia. Range
40-80 mm
PAGES
28-29
7690VAZ
Chamfering
Cutting Dia. Range
16-30 mm
PAGES
50-55
7745VS
Cutting Dia. Range
16-125 mm
PAGES
42-45
Cutting Dia. Range
16-125 mm
PAGES
46-49
Chamfering
7745VSE
7745VT
Cutting Dia. Range
16-25 mm
PAGES
56-57
7760VT
Slotting
Cutting Dia. Range
32-63 mm
PAGES
208-213
Cutting Dia. Range
8-25 mm (8-25 mm)
PAGES
162-173
(Modular 230)
5182VZ
5500V
Cutting Dia. Range
20-50 mm
PAGES
174-183
Cutting Dia. Range
20-40 mm
PAGES
214-217
5505VX
5702VZ
7200VA
8
Slotting
(continued)
Slot
Cutting
7702VRD
Cutting Dia. Range
12-40 mm (15-35 mm)
PAGES
192-199
(Modular 230)
7710VR
Cutting Dia. Range
40-66 mm
PAGES
200-201
7712VRD
Cutting Dia. Range
52-125 mm (24-42 mm)
PAGES
202-205
(Modular 230)
7792VXD
Cutting Dia. Range
25-80 mm (25-32 mm)
PAGES
62-65
(Modular 231)7690VA
PAGES
20-25
(Modular 231)Cutting Dia. Range
8-20 mm
PAGES
30-35
7690VM
7700VR
Cutting Dia. Range
16-125 mm
PAGES
184-191
7200VM
Cutting Dia. Range
80-250 mm
Width Range
6-20 mm
PAGES
100-123
7220VM
Cutting Dia. Range
63-125 mm
Width Range
6-12 mm
PAGES
124-141
Contour Milling
Cutting Dia. Range
32-63 mm
PAGES
208-213
Cutting Dia. Range
8-25 mm (8-25 mm)
PAGES
162-173
(Modular 230)
Cutting Dia. Range
20-50 mm
PAGES
174-183
Cutting Dia. Range
20-40 mm
PAGES
214-217
Cutting Dia. Range
16-125 mm
PAGES
184-191
Cutting Dia. Range
12-40 mm (15-35 mm)
PAGES
192-199
(Modular 230)
5182VZ
5500V
5505VX
5702VZ
7700VR
7702VRD
Cutting Dia. Range
40-66 mm
PAGES
200-201
Cutting Dia. Range
52-125 mm (24-42 mm)
PAGES
202-205
(Modular 230)7710VR
7712VRD
Contour
Milling
Cutting Dia. Range
Profile / Pocketing
9
Cutting Dia. Range
32-63 mm
PAGES
208-213
5182VZ
Cutting Dia. Range
14-25 mm
PAGES
14-19
5140VM
Cutting Dia. Range
20-40 mm
PAGES
214-217
5702VZ
Profile &
Pocketing
Plunging
Cutting Dia. Range
40-125 mm (25-32 mm)
PAGES
222-225
(Modular 231)
7791VS
Cutting Dia. Range
25-80 mm (25-32 mm)
PAGES
62-65
(Modular 231)
7792VXD
Profile &
Pocketing
T-Slot Cutting
Cutting Dia. Range
18-40 mm
PAGES
234-241
5400VM
T-Slot
Cutting
Counter
Boring / Routing
Cutting Dia. Range
14-25 mm
PAGES
14-19
5140VM
Counter
Boring
Thread Milling
Solid Carbide / Indexable
Solid Carbide
Parallel and Tapered
PAGE
251
TMSCEN
Solid Carbide
Parallel
PAGE
250
TMSCN
Indexable
PAGES
254-255
TMM
Single, Twin and
Four Pocket
PAGES
256-263
5900 V
STAR GUIDE
TM
for Milling Inserts
10
Roughing
Semi-Finishing
Finishing
1st Choice
Introducing the Stellram Star Guide which will enable you to select
your inserts in 3 easy steps. Simply follow the appropriate star
point based on the selected material.
Star point will indicate the
recommended insert for
each material. Stellram’s
Star Guide enables you to
find the right insert for your
machining requirements.
Select Material.
Follow colour-coded star
point to insert section for
your application (roughing,
semi-finishing or finishing).
Follow colour-coded star
point to cutting conditions
for your application.
Application
You now have the right milling cutter, inserts and cutting
conditions for your specific application.
3 2 1 ODET 04_ -441 ODMT 04_ -41 ODMT 04_ -41 ODMW 04_ -SN ODET 04_ -44 l r 135° d s
Linear Ramp Milling Method
Ramp Angle = E Nominal
Diameter D Outside Diameter Da Lm = Maximum
Ramp Distance
(ap1max. = maximum depth = 8 mm)
ODEW 04_ -4A 024911ODET 04 04APFN-441 GH1 12,7 4,0 4,76 Facet 0,02
017775ODMT 04 04APEN-41 MP91M 12,7 4,0 4,76 Facet 0,04
022061ODMT 04 04APEN-41 X500 12,7 4,0 4,76 Facet 0,04
027724ODMT 04 04APEN-41 SP6564 12,7 4,0 4,76 Facet 0,04
017303ODMT 04 0408EN-41 MP91M 12,7 4,0 4,76 0,8 0,04
015143ODMT 04 0408EN-41 X500 12,7 4,0 4,76 0,8 0,04
027723ODMT 04 0408EN-41 SP6564 12,7 4,0 4,76 0,8 0,04
017304ODMW 04 0408SN MP91M 12,7 4,0 4,76 0,8 0,27
015130ODMW 04 0408SN PFZ 12,7 4,0 4,76 0,8 0,27
029096ODMW 04 0408SN SC3025 12,7 4,0 4,76 0,8 0,27
017671ODMW 04 0408SN SF30 12,7 4,0 4,76 0,8 0,27
024115ODMW 04 0408SN X44 12,7 4,0 4,76 0,8 0,27
017672ODMW 04 0408SN X500 12,7 4,0 4,76 0,8 0,27
027197ODMW 04 0408SN SP6564 12,7 4,0 4,76 0,8 0,27
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r hm min
022199ODET 04 04APEN-44 MP91M 12,7 4,0 4,76 Facet 0,04
022198ODET 04 04APEN-44 X500 12,7 4,0 4,76 Facet 0,04
027722ODET 04 04APEN-44 SP6564 12,7 4,0 4,76 Facet 0,04
027884ODEW 04 04APTR-4A SC3025 12,7 4,0 4,76 Facet 0,19
hm = average chip thickness
Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc(m/min) hm(mm) ap(mm) Vc(m/min) hm(mm) ap(mm) Vc(m/min) hm(mm) ap(mm)
180 - 220 0,30 - 0,50 2,0 - 3,5 220 - 260 0,20 - 0,35 1,0 - 2,0 220 - 300 0,08 - 0,15 0,2 - 1,0 70 - 110 0,27 - 0,40 2,0 - 3,5 100 - 150 0,20 - 0,30 1,0 - 2,0 100 - 195 0,08 - 0,15 0,2 - 1,0 120 - 140 0,20 - 0,35 2,0 - 3,5 140 - 180 0,15 - 0,25 1,0 - 2,0 180 - 230 0,05 - 0,15 0,2 - 1,0 55 - 70 0,15 - 0,25 2,0 - 3,5 70 - 85 0,10 - 0,20 1,0 - 2,0 80 - 100 0,05 - 0,10 0,2 - 1,0 155 - 290 0,30 - 0,35 2,0 - 3,5 195 - 310 0,15 - 0,25 1,0 - 2,0 215 - 360 0,05 - 0,15 0,2 - 1,0 275 - 450 0,20 - 0,30 2,0 - 3,5 400 - 750 0,10 - 0,25 1,0 - 2,0 700 - 1000 0,05 - 0,15 0,2 - 1,0 25 - 40 0,15 - 0,25 2,0 - 3,5 35 - 50 0,10 - 0,20 1,0 - 2,0 45 - 60 0,05 - 0,10 0,2 - 1,0
- - - -Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium & Alloys High Temp. Alloys Hard Steels (52-56 HRC)
3
2
OD_04 Recommended Cutting Conditions
Inserts
for 7745 VOD 04
N Material Designations
High Temp. Alloys
Hard Materials Cast Irons
Aluminium & Alloys Stainless Steels
PH Stainless Unalloyed Steels
Alloyed Steels
Star Guide
Key to Recommended Tools
P M K S
H M
P
1
Lm = ap1
tan x E
Machining Materials
N
Material Designations
High Temp. Alloys
Hard Materials Cast Irons
Aluminium & Alloys Stainless Steels
PH Stainless Unalloyed Steels
Alloyed Steels
Star Guide
Key to Recommended Tools
P
M
K
S
H
M
P
11
8 star points represent each main group of
machinable materials. A segment has been
given a colour to identify each material group.
Hard Materials (52-56 HRC)
P
M
K
N
S
H
Aluminium & Alloys
Unalloyed Steel
Alloyed Steel
Stainless Steel
PH Stainless
Cast Irons
End Mills / Face Mills
Milling Cutters
12
All Stellram milling cutters feature P-20 tool steel
bodies. Through-tool coolant allows better chip
evacuation and higher feed rates.
Applications–End mills / Face Mills
13
Face Milling
Face Milling
Side Milling
End Milling
Radius/End
Milling
Chamfering
Slotting
Slotting
Slotting
Counter
Boring
Pocketing
The
5140 VM
is designed for blind
slotting operations, such as key ways,
axial and radial cams. Inserts are
located on the periphery and at the
centre allowing the cutter to be used
for shallow drilling operations.
45 DEGREE CUTTERS
Stellram offers a range of 45 degree
cutters allowing the strongest part of
the insert to be introduced to the
workpiece first.
7745 VS
cutters are designed for tool
steels and cast irons. Exceptionally
thick square inserts handle tough
cutting conditions. The upper edge of
the insert does not sit against a pocket
allowing for recessing operations.
7745 VSE
cutters are designed for
stainless steels and high temperature
alloys. Square inserts with a 15 degree
clearance are used for reducing edge
build-up in these tough materials.
These cutters are capable of face
milling, chamfering and routing.
7745 VOD
cutters are designed for
machining most materials. Octagonal
inserts offer up to eight economical
cutting edges.
90 DEGREE CUTTERS
Stellram offers a number of 90 degree
cutters for shoulder milling, face milling
and slotting.
7690VA
cutters are available in a wide
variety of depth-of-cut variations.
Inserts are available in 9mm, 12mm
and 16mm sizes. A wide variety of
geometries and grades are available for
all applications.
7690 VM
cutters are smaller versions
of 7690VA cutters using MP-style
inserts. Diameters range from 8mm
to 20mm.
7690 VAF
cutters are the best choice
for high temperature alloys, such as
nickel and titanium-based alloys.
Uniquely designed inserts allow this
cutter to produce a true 90 degree
shoulder with up to a 8,5 mm depth
of cut.
7690 VAZ
cutters are excellent for
edge milling and contouring titanium
and aluminium. This cutter is also
capable of producing a true 90 degree
shoulder, up to a 33 mm depth of cut.
7790 VSE
cutters are 90 degree cutters
for shoulder milling, face milling and
slotting. These cutters use the same
style inserts as 7745VSE cutters.
HIGH FEED CUTTERS
7792 VXD
high feed milling cutters are
capable of high metal removal in
facing, plunging and slotting
applications. The patented insert
design offers better performance than
round insert cutters.
VT SERIES CHAMFER
CUTTERS
7745 VT11
are designed for chamfering
operations at 45 degree.
7745 VT16
cutters have two designs.
One offers two inserts for chamfering
operations at 45 degree; the other
offers one insert for spot drilling
operations.
Dimensions (mm)
Spares
No. of
EDP #
Part Number
D
L
l
2d
1a
Pmax.Inserts
EDP#
EDP#
021638
5140VM 04 WA014R
14
75
27
16
4
2
015059
F2004T
018487
T6
021639
5140VM 04 WA016R
16
75
27
16
4
2
015059
F2004T
018487
T6
5140 VM 04 Weldon Shank
Weldon Shank
Depth of Cut (ap)
ap
d1
L
I2
D 90°
5140 VM 04
Routing / Pocketing Cutter
Milling Cutter Order Example:
5140VM04WA014R
Milling Insert Order Example:
MPFW0402PPTR SFZ
For complete cutting conditions refer to page:
288
Reduce feed rate by 50% on drilling operation.
5140 VM Technical Advice
d
l r
86°
s
MPFW 04_
MPHW 04_
017666
MPHW 04 02PPTR
X500
4,76
4,76
2,38
Facet
0,07
Application & Material
Dimensions (mm)
Roughing Semi-Finishing Finishing
EDP #
Part Number
Grade
d
l
s
r
h
mmin
024148
MPFW 04 02PPTR
GH1
4,76
4,76
2,38
Facet
0,07
017645
MPFW 04 02PPTR
SF30
4,76
4,76
2,38
Facet
0,07
015158
MPFW 04 02PPTR
SFZ
4,76
4,76
2,38
Facet
0,07
017427
MPFW 04 02PPTR
X44
4,76
4,76
2,38
Facet
0,07
027902
MPFW 04 02PPTR
SP6564
4,76
4,76
2,38
Facet
0,07
hm = average chip thickness
Roughing
Semi-Finishing
Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material
Vc(m/min) hm(mm) ap(mm) Vc(m/min) hm(mm) ap(mm) Vc(m/min) hm(mm) ap(mm)- - - 220 - 260 0,07 - 0,10 0,5 - 4,0 - -
-- - - 100 - 150 0,07 - 0,08 0,5 - 4,0 - -
-- - - 140 - 180 0,07 - 0,10 0,5 - 4,0 - -
-- - -
-- - - 180 - 300 0,07 - 0,08 0,5 - 4,0 - -
-- - -
-- - -
-- - -
-Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium & Alloys High Temp. Alloys Hard Steels (52-56 HRC)
MP_04 Recommended Cutting Conditions
Inserts
for 5140 VM 04
N
Material Designations
High Temp. Alloys
Hard Materials Cast Irons
Aluminium & Alloys Stainless Steels
PH Stainless Unalloyed Steels
Alloyed Steels
Star Guide
Key to Recommended Tools
P
M
K
S
H
M
P
5140 VM 06
Routing / Pocketing Cutter
5140 VM Technical Advice
Milling Cutter Order Example:
5140VM06WA018R
Milling Insert Order Example:
MPFW0602PPTR SFZ
For complete cutting conditions refer to page:
288
Reduce feed rate by 50% on drilling operation.
Dimensions (mm)
Spares
No. of
EDP #
Part Number
D
L
l
2d
1a
pmax.Inserts
EDP#
EDP#
021640
5140VM 06 WA018R
18
82
32
20
5,5
2
015060
F2505T
018488
T7
021641
5140VM 06 WA020R
20
82
32
20
5,5
2
015060
F2505T
018488
T7
5140 VM 06 Weldon Shank
Weldon Shank
d1
L
I2
90°
Depth of Cut (ap)
ap D
Inserts
for 5140 VM 06
023247
MPHT 06 02PPER
X44
6,35
6,35
2,38
Facet
0,04
015180
MPMT 06 0204EN-43
X500
6,35
6,35
2,38
0,4
0,04
017649
MPFW 06 02PPTR
GH1
6,35
6,35
2,38
Facet
0,07
017647
MPFW 06 02PPTR
SF30
6,35
6,35
2,38
Facet
0,07
014400
MPFW 06 02PPTR
SFZ
6,35
6,35
2,38
Facet
0,07
017648
MPFW 06 02PPTR
X44
6,35
6,35
2,38
Facet
0,07
027904
MPFW 06 02PPTR
SP6564
6,35
6,35
2,38
Facet
0,07
017301
MPHW 06 02PPTR
MP91M
6,35
6,35
2,38
Facet
0,07
023253
MPHW 06 02PPTR
PFZ
6,35
6,35
2,38
Facet
0,07
017668
MPHW 06 02PPTR
X500
6,35
6,35
2,38
Facet
0,07
MPEX 06_
-701
MPFW 06_
MPHT 06_
MPHW 06_
MPMT 06_
-43
Application & Material
Dimensions (mm)
Roughing Semi-Finishing Finishing
EDP #
Part Number
Grade
d
l
s
r
h
mmin
024927
MPEX 06 02PPFR-701
GH1
6,35
6,35
2,38
Facet
0,02
017638
MPEX 06 02PPFR-701
SFZ
6,35
6,35
2,38
Facet
0,02
d
l r
86°
s
hm = average chip thickness
Roughing
Semi-Finishing
Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material
Vc(m/min) hm(mm) ap(mm) Vc(m/min) hm(mm) ap(mm) Vc(m/min) hm(mm) ap(mm)- - - 220 - 260 0,07 - 0,12 0,5 - 5,5 - -
-- - - 100 - 150 0,07 - 0,10 0,5 - 5,5 - -
-- - - 140 - 180 0,07 - 0,12 0,5 - 5,5 - -
-- - -
-- - - 180 - 300 0,07 - 0,10 0,5 - 5,5 - -
-- - - 400 - 750 0,04 - 0,12 0,5 - 5,5 - -
-- - -
-- - -
-Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium & Alloys High Temp. Alloys Hard Steels (52-56 HRC)
MP_06 Recommended Cutting Conditions
17
N
Material Designations
High Temp. Alloys
Hard Materials Cast Irons
Aluminium & Alloys Stainless Steels
PH Stainless Unalloyed Steels
Alloyed Steels
Star Guide
Key to Recommended Tools
P
M
K
S
H
M
5140 VM 08
Routing / Pocketing Cutter
5140 VM Technical Advice
Milling Cutter Order Example:
5140VM08WA025R60
Milling Insert Order Example:
MPFW0803PPTR SFZ
For complete cutting conditions refer to page:
288
Reduce feed rate by 50% on drilling operation.
Dimensions (mm)
Spares
a
pmax.a
pmax.No. of
EDP #
Part Number
D
L
l
2d
1 Linear PlungingInserts
EDP#
EDP#
021642
5140VM 08 WA025R60
25 116 60
25 7,5
60
a.
1
015062
F3006T
013214
T9
b.
2
015060
F2505T
018488
T7
5140 VM 08 Weldon Shank
Weldon Shank
L
I2
D
90°
d1
Depth of Cut (ap)
ap
Inserts
for 5140 VM 08
dl r
86°
s
MPEX 06_
-701
MPEX 08_
-701
MPFW 06_
MPHT 06_
MPHT 08_
MPHW 06_
MPMT 06_
-43
MPFW 08_
017649
MPFW 06 02PPTR
GH1
b.
6,35
6,35
2,38
Facet
0,07
017647
MPFW 06 02PPTR
SF30
b.
6,35
6,35
2,38
Facet
0,07
014400
MPFW 06 02PPTR
SFZ
b.
6,35
6,35
2,38
Facet
0,07
017647
MPFW 06 02PPTR
X44
b.
6,35
6,35
2,38
Facet
0,07
023247
MPHT 06 02PPER
X44
b.
6,35
6,35
2,38
Facet
0,04
017301
MPHW 06 02PPTR
MP91M
b.
6,35
6,35
2,38
Facet
0,07
023253
MPHW 06 02PPTR
PFZ
b.
6,35
6,35
2,38
Facet
0,07
017668
MPHW 06 02PPTR
X500
b.
6,35
6,35
2,38
Facet
0,07
017640
MPEX 08 03PPER-701
PFZ
a.
7,94
6,35
3,18
Facet
0,02
017642
MPEX 08 03PPER-701 GH1
a.
7,94
6,35
3,18
Facet
0,02
017489
MPEX 08 03PPER-701
SFZ
a.
7,94
6,35
3,18
Facet
0,02
017655
MPFW 08 03PPTR
GH1
a.
7,94
7,94
3,18
Facet
0,1
017653
MPFW 08 03PPTR
SF30
a.
7,94
7,94
3,18
Facet
0,1
014401
MPFW 08 03PPTR
SFZ
a.
7,94
7,94
3,18
Facet
0,1
017654
MPFW 08 03PPTR
X44
a.
7,94
7,94
3,18
Facet
0,1
017302
MPHT 08 03PPER
SF30
a.
7,94
7,94
3,18
Facet
0,04
017664
MPHT 08 03PPER
SFZ
a.
7,94
7,94
3,18
Facet
0,04
017665
MPHT 08 03PPER
GH1
a.
7,94
7,94
3,18
Facet
0,04
015180
MPMT 06 0204EN-43
X500
b.
6,35
6,35
2,38
0,4
0,04
Application & Material
Dimensions (mm)
Roughing Semi-Finishing Finishing
EDP #
Part Number
Grade
d
l
s
r
h
mmin
024927
MPEX 06 02PPFR-701
GH1
b.
6,35
6,35
2,38
Facet
0,02
017638
MPEX 06 02PPFR-701
SFZ
b.
6,35
6,35
2,38
Facet
0,02
hm = average chip thickness
Roughing
Semi-Finishing
Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material
Vc(m/min) hm(mm) ap(mm) Vc(m/min) hm(mm) ap(mm) Vc(m/min) hm(mm) ap(mm)- - - 220 - 260 0,20 - 0,35 1,0 - 7,5 - -
-- - - 100 - 150 0,20 - 0,30 1,0 - 7,5 - -
-- - - 140 - 180 0,15 - 0,25 1,0 - 7,5 - -
-- - -
-- - - 180 - 300 0,15 - 0,25 1,0 - 7,5 - -
-- - - 400 - 750 0,10 - 0,25 1,0 - 7,5 - -
-- - -
-- - -
-Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium & Alloys High Temp. Alloys Hard Steels (52-56 HRC)
MP_ Recommended Cutting Conditions
19
N
Material Designations
High Temp. Alloys
Hard Materials Cast Irons
Aluminium & Alloys Stainless Steels
PH Stainless Unalloyed Steels
Alloyed Steels
Star Guide
Key to Recommended Tools
P
M
K
S
H
M
7690 VA 09
Milling Cutter
7690 VA 09 Technical Advice
Milling Cutter Order Example:
7690VA09WA010R
Milling Insert Order Example:
ADET0903PDFR-441 GH1
For complete cutting conditions refer to page:
288
Dimensions (mm)
Spares
No. of
EDP #
Part Number
D
L/H
l
2d
1a
Pmax.teeth
EDP#
EDP#
021693
7690VA 09 WA010R
10
68
20
16
8,5
1
015267
F2505TP
018488
T7
021694
7690VA 09 WA012R
12
70
22
16
8,5
1
015267
F2505TP
018488
T7
021695
7690VA 09 WA014R
14
73
25
16
8,5
1
015267
F2505TP
018488
T7
021696
7690VA 09 WA016R
16
75
27
16
8,5
2
015267
F2505TP
018488
T7
021697
7690VA 09 WA018R
18
80
30
20
8,5
2
015268
F2506TP
018488
T7
021698
7690VA 09 WA020R
20
82
32
20
8,5
3
015268
F2506TP
018488
T7
021699
7690VA 09 WA025R
25
96
40
25
8,5
4
015268
F2506TP
018488
T7
023055
7690VA 09 WA032R
32
96
40
25
8,5
5
015268
F2506TP
018488
T7
021690
7690VA 09 -A032R
32
28
-
13
8,5
5
015268
F2505TP
018488
T7
017986
7690VA 09 -A040R
40
32
-
16
8,5
6
015268
F2505TP
018488
T7
021691
7690VA 09 -A050R
50
40
-
22
8,5
7
015268
F2505TP
018488
T7
021697
7690VA 09 -A063R
63
40
-
22
8,5
8
015268
F2505TP
018488
T7
7690 VA 09 Shell Mill Fixation
7690 VA 09 Weldon Shank
d1
L
I2
D 90°
Weldon Shank
Depth of Cut (ap)
90°
D H
d1
Shell Mill Fixation
ap
Inserts
for 7690 VA 09
ADET 09_
-441
ADET 09_
-44
ADET 09_
-42
ADKT 09_
-43
d
l r
85°
s
024916
ADET 09 03PDFR-441 GH1
6,35
9,2
3,18
Facet
0,03
017286
ADKT 09 03PDER-43
MP91M
6,35
9,2
2,38
Facet
0,07
024917
ADKT 09 03PDER-43
PFZ
6,35
9,2
2,38
Facet
0,07
015150
ADKT 09 03PDER-43
X500
6,35
9,2
2,38
Facet
0,07
027888
ADKT 09 03PDER-43
SC3025
6,35
9,2
2,38
Facet
0,07
027715
ADKT 09 03PDER-43
SP6564
6,35
9,2
2,38
Facet
0,07
024138
ADKT 09 0310ER-43
X500
6,35
9,2
2,38
1,0
0,07
024912
ADET 09 0310SR-42
MP91M
6,35
9,2
3,18
1,0
0,1
024913
ADET 09 0310SR-42
X500
6,35
9,2
3,18
1,0
0,1
Application & Material
Dimensions (mm)
Roughing Semi-Finishing Finishing
EDP #
Part Number
Grade
d
l
s
r
h
mmin
024914
ADET 09 03PDER-44
MP91M
6,35
9,2
3,18
Facet
0,04
024915
ADET 09 03PDER-44
PFZ
6,35
9,2
3,18
Facet
0,04
hm = average chip thickness
Roughing
Semi-Finishing
Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material
Vc(m/min) hm(mm) ap(mm) Vc(m/min) hm(mm) ap(mm) Vc(m/min) hm(mm) ap(mm)180 - 220 0,14 - 0,24 4,5 - 8,0 220 - 260 0,12 - 0,26 2,0 - 4,5 220 - 300 0,08 - 0,15 0,2 - 2,0
70 - 110 0,12 - 0,20 4,5 - 8,0 100 - 150 0,10 - 0,18 2,0 - 4,5 100 - 195 0,08 - 0,15 0,2 - 2,0
- - - 140 - 180 0,08 - 0,12 2,0 - 4,5 180 - 230 0,05 - 0,15 0,2 - 2,0
- - - 70 - 85 0,06 - 0,10 2,0 - 4,5 80 - 100 0,05 - 0,10 0,2 - 2,0
140 - 280 0,10 - 0,16 4,5 - 8,0 180 - 300 0,10 - 0,12 2,0 - 4,5 200 - 350 0,05 - 0,15 0,2 - 2,0
275 - 450 0,05 - 0,18 4,5 - 8,0 400 - 750 0,05 - 0,15 2,0 - 4,5 700 - 1000 0,05 - 0,15 0,2 - 2,0
- - - 35 - 50 0,06 - 0,10 2,0 - 4,5 45 - 60 0,05 - 0,10 0,2 - 2,0
- - -
-Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium & Alloys High Temp. Alloys Hard Steels (52-56 HRC)
AD_09 Recommended Cutting Conditions
21
N
Material Designations
High Temp. Alloys
Hard Materials Cast Irons
Aluminium & Alloys Stainless Steels
PH Stainless Unalloyed Steels
Alloyed Steels
Star Guide
Key to Recommended Tools
P
M
K
S
H
M
7690 VA 12
Milling Cutter
7690VA12 Technical Advice
Milling Cutter Order Example:
7690VA12WA020Z02R032
Milling Insert Order Example:
ADHT12T3PDER-46 SP6564
For complete cutting conditions refer to page:
288
Dimensions (mm)
Spares
No. of
EDP #
Part Number
D
L/H
l
2d
1 apmax.teeth
EDP #
EDP #
027917
7690VA12WA020Z02R032
20
82
32
20
11
2
027860
F3007T
022157
T8
027918
7690VA12WA025Z02R040
25
96
40
25
11
2
027860
F3007T
022157
T8
027919
7690VA12WA032Z03R040
32
100
40
32
11
3
027860
F3007T
022157
T8
027920
7690VA12WA040Z04R050
40
110
50
32
11
4
027860
F3007T
022157
T8
7690 VA 12 Weldon Shank Medium Pitch
027921
7690VA12WA025Z03R040
25
96
40
25
11
3
027860
F3007T
022157
T8
027922
7690VA12WA032Z04R040
32
100
40
32
11
4
027860
F3007T
022157
T8
027923
7690VA12WA040Z05R050
40
110
50
32
11
5
027860
F3007T
022157
T8
7690 VA 12 Weldon Shank Fine Pitch
027924
7690VA12CA020Z02R154
20
204
154
20
11
2
027860
F3007T
022157
T8
027925
7690VA12CA025Z03R154
25
210
154
25
11
3
027860
F3007T
022157
T8
027926
7690VA12CA032Z04R190
32
250
190
32
11
4
027860
F3007T
022157
T8
029453
7690VA12CA020Z02R065
20
115
65
20
11
2
027860
F3007T
022157
T8
029454
7690VA12CA025Z03R074
25
130
74
25
11
3
027860
F3007T
022157
T8
7690 VA 12 Long Version Cylindrical Shank
027927
7690VA12-A040Z04R
40
32
-
16
11
4
027860
F3007T
022157
T8
027928
7690VA12-A050Z05R
50
40
-
22
11
5
027860
F3007T
022157
T8
027929
7690VA12-A063Z06R
63
40
-
22
11
6
027860
F3007T
022157
T8
027930
7690VA12-A080Z07R
80
50
-
27
11
7
027860
F3007T
022157
T8
7690 VA 12 Shell Mill Fixation Medium Pitch
027931
7690VA12-A040Z05R
40
32
-
16
11
5
027860
F3007T
022157
T8
027932
7690VA12-A050Z06R
50
40
-
22
11
6
027860
F3007T
022157
T8
027933
7690VA12-A063Z08R
63
40
-
22
11
8
027860
F3007T
022157
T8
027934
7690VA12-A080Z10R
80
50
-
27
11
10
027860
F3007T
022157
T8
7690 VA 12 Shell Mill Fixation Fine Pitch
Note: for radius greater than 1,2mm cutter body has to be modified.
Shanks for Modular Heads see pages 228 - 229.
Dimensions (mm)
Spares
No. of
EDP #
Part Number
D
D
2L
M
d
1a
Pteeth
EDP #
EDP #
029134
7690VA12S020R35
20
-
35
M10
10,5
11
2
027860
F3007T
022157
T8
029135
7690VA12S025R35
25
-
35
M12
12,5
11
3
027860
F3007T
022157
T8
029136
7690VA12S032R43
32
-
43
M16
17,0
11
4
027860
F3007T
022157
T8
7690 VA 12 Modular Head
ap
Weldon Shank
Cylindrical
Shank
d1
L
I2
D 90°
90°
D H
d1
Shell Mill Fixation
Modular Head
Depth of Cut (ap)
Inserts
for 7690VA12
029098
ADGT12T3PDFR-721
GH1
7,96
12,9
3,97
Facet
0,05
ADGT 12_
-721
029326
ADHT12T3PDER-46
SP6564
8,0
12,9
3,97
Facet
0,05
029327
ADHT12T3PDER-46
X500
8,0
12,9
3,97
Facet
0,05
029328
ADHT12T308ER-46
SP6564
8,0
12,9
3,97
0,8
0,05
029329
ADHT12T308ER-46
X500
8,0
12,9
3,97
0,8
0,05
029330
ADHT12T316ER-46
SP6564
8,0
12,9
3,97
1,6
0,05
029331
ADHT12T316ER-46
X500
8,0
12,9
3,97
1,6
0,05
029336
ADHT12T320ER-46
SP6564
8,0
12,9
3,97
2,0
0,05
029337
ADHT12T320ER-46
X500
8,0
12,9
3,97
2,0
0,05
029332
ADHT12T324ER-46
SP6564
8,0
12,9
3,97
2,4
0,05
029333
ADHT12T324ER-46
X500
8,0
12,9
3,97
2,4
0,05
029338
ADHT12T330ER-46
SP6564
8,0
12,9
3,97
3,0
0,05
029339
ADHT12T330ER-46
X500
8,0
12,9
3,97
3,0
0,05
029037
ADHT12T332ER-46
SP6564
8,0
12,9
3,97
3,2
0,05
029036
ADHT12T332ER-46
X500
8,0
12,9
3,97
3,2
0,05
029334
ADHT12T340ER-46
SP6564
8,0
12,9
3,97
4,0
0,05
029335
ADHT12T340ER-46
X500
8,0
12,9
3,97
4,0
0,05
ADHT 12_
-46
d
l r
85°
s
Application & Material
Dimensions (mm)
Roughing Semi-Finishing Finishing
EDP #
Part Number
Grade
d
l
s
r
h
mmin
027915
ADKT12T3PDER-45
MP91M
7,87 12,70 3,97
Facet
0,05
027916
ADKT12T3PDER-45
SC3025
7,87 12,70 3,97
Facet
0,05
027914
ADKT12T3PDER-45
SP6564
7,87 12,70 3,97
Facet
0,05
027913
ADKT12T3PDER-45
X500
7,87 12,70 3,97
Facet
0,05
ADKT 12_
-45
hm = average chip thickness
Roughing
Semi-Finishing
Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material
Vc(m/min) hm(mm/tooth) ap(mm) Vc(m/min) hm(mm/tooth) ap(mm) Vc(m/min) hm(mm/tooth) ap(mm)120 - 225 0,08 - 0,15 7,0 - 11,0 205 - 260 0,08 - 0,20 2,5 - 7,0 230 - 305 0,08 - 0,25 0,2 - 2,5
250 - 450 0,12 - 0,20 7,0 - 11,0 120 - 145 0,08 - 0,20 2,5 - 7,0 120 - 160 0,08 - 0,25 0,2 - 2,5
375 - 525 0,08 - 0,15 7,0 - 11,0 125 - 200 0,08 - 0,18 2,5 - 7,0 150 - 270 0,08 - 01,8 0,2 - 2,5
310 - 490 0,08 - 0,15 7,0 - 11,0 115, 180 0,08 - 0,18 2,5 - 7,0 125 - 240 0,08 - 01,8 0,2 - 2,5
500 - 920 0,08 - 0,15 7,0 - 11,0 230 - 315 0,08 - 0,18 2,5 - 7,0 275 - 365 0,08 - 0,20 0,2 - 2,5
655 - 2625 0,05 - 0,15 7,0 - 11,0 300 - 1200 0,05 - 0,18 2,5 - 7,0 400 - 1600 0,05 - 0,20 0,2 - 2,5
80 - 130 0,05 - 0,10 7,0 - 11,0 30 - 50 0,05 - 0,13 2,5 - 7,0 30 - 60 0,05 - 0,15 0,2 - 2,5
- - -
-Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium & Alloys High Temp. Alloys Hard Steels (52-56 HRC)
AD_12 Recommended Cutting Conditions
23
N
Material Designations
High Temp. Alloys
Hard Materials Cast Irons
Aluminium & Alloys Stainless Steels
PH Stainless Unalloyed Steels
Alloyed Steels
Star Guide
Key to Recommended Tools
P
M
K
S
H
M
7690 VA 16
Milling Cutter
7690 VA 16 Technical Advice
Milling Cutter Order Example:
7690VA16WA025R
Milling Insert Order Example:
APHT1604PDTR-42 PFZ
For complete cutting conditions refer to page:
288
When using inserts with a radius larger than 2 mm,
the cutter body has to be modified.
24
7690 VA 16 Weldon Shank
Dimensions (mm)
Spares
No. of
EDP #
Part Number
D
L/H
l
2l
3d
1a
pmax.teeth
EDP#
EDP#
021707
7690VA 16 WA025R
25
96
40
-
25
16
2
015260
D4008T
015240
T15
021708
7690VA 16 WA032R
32
100
40
-
32
16
3
015262
D4010T
015240
T15
021708
7690VA 16 WA032R
40
110
50
-
32
16
4
015262
D4010T
015240
T15
7690 VA 16 Shell Mill Fixation
017985
7690VA 16 -A040R
40
40
-
-
16
16
4
015262
D4010T
015240
T15
021700
7690VA 16 -A050R
50
40
-
-
22
16
5
015262
D4010T
015240
T15
021701
7690VA 16 -A063R
63
40
-
-
22
16
5
015262
D4010T
015240
T15
021702
7690VA 16 -A080R
80
50
-
-
27
16
6
015262
D4010T
015240
T15
021703
7690VA 16 -A100R
100
50
-
-
32
16
7
015262
D4010T
015240
T15
021704
7690VA 16 -A125R
125
63
-
-
40
16
8
015262
D4010T
015240
T15
7690 VA 16 Morse Taper Shank
018291
7690VA 16 M025R
25
124
38
43
MT3
16
2
015260
D4008T
015240
T15
021705
7690VA 16 M032R
32
124
38 43,5 MT3
16
3
015262
D4010T
015240
T15
021706
7690VA 16 M040R
40
157
48 54,5 MT4
16
4
015262
D4010T
015240
T15
Weldon Shank
d1
L
I2
D
90°
Shell Mill Fixation
90°
D H
d1
L
I3
I2
90°
Morse Taper Shank
D
Depth of Cut (ap)
ap
Roughing
Semi-Finishing
Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material
Vc(m/min) hm(mm) ap(mm) Vc(m/min) hm(mm) ap(mm) Vc(m/min) hm(mm) ap(mm)180 - 220 0,14 - 0,24 8,0 - 16,0 220 - 260 0,12 - 0,35 3,0 - 8,0 220 - 300 0,15 - 0,45 0,2 - 3,0
70 - 110 0,12 - 0,20 8,0 - 16,0 100 - 150 0,12 - 0,30 3,0 - 8,0 100 - 195 0,15 - 0,40 0,2 - 3,0
- - - 140 - 180 0,12 - 0,25 3,0 - 8,0 180 - 230 0,15 - 0,28 0,2 - 3,0
- - - 70 - 85 0,10 - 0,20 3,0 - 8,0 80 - 100 0,10 - 0,20 0,2 - 3,0
140 - 280 0,10 - 0,16 8,0 - 16,0 180 - 300 0,12 - 0,25 3,0 - 8,0 200 - 350 0,18 - 0,30 0,2 - 3,0
275 - 450 0,06 - 0,25 8,0 - 16,0 400 - 750 0,04 - 0,20 3,0 - 8,0 700 - 1000 0,08 - 0,30 0,2 - 3,0
- - - 35 - 50 0,10 - 0,20 3,0 - 8,0 45 - 60 0,10 - 0,20 0,2 - 3,0
- - - 50 - 85 0,04 - 0,08 1,5 - 3,5 50 - 100 0,06 - 0,10 0,2 - 1,5
Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium & Alloys High Temp. Alloys Hard Steels (52-56 HRC)
Inserts
for 7690 VA 16
25
N
Material Designations
High Temp. Alloys
Hard Materials Cast Irons
Aluminium & Alloys Stainless Steels
PH Stainless Unalloyed Steels
Alloyed Steels
Star Guide
Key to Recommended Tools
P
M
K
S
H
M
P
APET 16_
-42
APEX 16_
-701
APFW 16_
APHT 16_
-42
APHT 16_
APKT 16_
-3M
APKT 16_
-43
APKT 16_
-45
d l r 85° sAPHT 16_
-46
017291 APFW 16 04PDER MP91M 9,52 16,66 4,76 Facet 0,04017627 APFW 16 04PDTR X44 9,52 16,66 4,76 Facet 0,1
017628 APFW 16 04PDTR GH1 9,52 16,66 4,76 Facet 0,1
027883 APFW 16 04PDTR SC3025 9,52 16,66 4,76 Facet 0,1
017626 APFW 16 04PDTR SF30 9,52 16,66 4,76 Facet 0,1
017629 APFW 16 04PDER SFZ 9,52 16,66 4,76 Facet 0,05
017632 APHT 16 04PDER SF30 9,52 16,66 4,76 Facet 0,05
017633 APHT 16 04PDFR SFZ 9,52 16,66 4,76 Facet 0,05
015154 APHT 16 04PDFR GH1 9,52 16,66 4,76 Facet 0,02
017293 APHT 16 04PDTR-42 MP91M 9,52 16,66 4,76 Facet 0,1
017634 APHT 16 04PDTR-42 PFZ 9,52 16,66 4,76 Facet 0,1
015155 APHT 16 04PDTR-42 X500 9,52 16,66 4,76 Facet 0,1
027718 APHT 16 04PDTR-42 SP6564 9,52 16,66 4,76 Facet 0,1
011649 APKT 16 04PDER-3M MP91M 9,52 16,66 4,76 Facet 0,1
017294 APKT 16 04PDER-43 MP91M 9,52 16,66 4,76 Facet 0,08
014067 APKT 16 04PDER-43 PFZ 9,52 16,66 4,76 Facet 0,08
015156 APKT 16 04PDER-43 X500 9,52 16,66 4,76 Facet 0,08
027887 APKT 16 04PDER-43 SC3025 9,52 16,66 4,76 Facet 0,08
027720 APKT 16 04PDER-43 SP6564 9,52 16,66 4,76 Facet 0,08
023115 APKT 16 04PDER-45 X500 9,52 16,66 4,76 Facet 0,06
023114 APKT 16 04PDER-45 MP91M 9,52 16,66 4,76 Facet 0,06
027887 APKT 16 04PDER-45 SP6564 9,52 16,66 4,76 Facet 0,06
023102 APET 16 0402TR-42 PFZ 9,52 16,66 4,76 0,2 0,1
023103 APET 16 0408TR-42 PFZ 9,52 16,66 4,76 0,8 0,1
023104 APET 16 0410TR-42 PFZ 9,52 16,66 4,76 1,0 0,1
023105 APET 16 0415TR-42 PFZ 9,52 16,66 4,76 1,5 0,1
023106 APET 16 0420TR-42 PFZ 9,52 16,66 4,76 2,0 0,1
017618 APET 16 0425TR-42 MP91M 9,52 16,66 4,76 2,5 0,1
017619 APET 16 0425TR-42 X500 9,52 16,66 4,76 2,5 0,1
023107 APET 16 0430TR-42 PFZ 9,52 16,66 4,76 3,0 0,1
017290 APET 16 0440TR-42 MP91M 9,52 16,66 4,76 4,0 0,1
024921 APET 16 0440TR-42 PFZ 9,52 16,66 4,76 4,0 0,1
017620 APET 16 0440TR-42 X500 9,52 16,66 4,76 4,0 0,1
025804 APET 16 0460TR-42 PFZ 9,52 16,66 4,76 6,0 0,1
027863 APHT 16 0408ER-46 SP6564 9,52 16,66 4,76 0,8 0,1
027869 APHT 16 0408ER-46 X500 9,53 16,67 4,76 0,8 0,1
027864 APHT 16 0416ER-46 SP6564 9,54 16,68 4,76 1,6 0,1
027870 APHT 16 0416ER-46 X500 9,55 16,69 4,76 1,6 0,1
027865 APHT 16 0424ER-46 SP6564 9,56 16,70 4,76 2,4 0,1
027871 APHT 16 0424ER-46 X500 9,57 16,71 4,76 2,4 0,1
027862 APHT 16 0432ER-46 SP6564 9,58 16,72 4,76 3,2 0,1
027866 APHT 16 0432ER-46 X500 9,59 16,73 4,76 3,2 0,1
027873 APHT 16 0440ER-46 SP6564 9,60 16,74 4,76 4,0 0,1
027873 APHT 16 0440ER-46 X500 9,61 16,75 4,76 4,0 0,1
027887 APHT 16 0450ER-46 SP6564 9,62 16,76 4,76 5,0 0,1
027874 APHT 16 0450ER-46 X500 9,63 16,77 4,76 5,0 0,1
027868 APHT 16 0464ER-46 SP6564 9,64 16,78 4,76 6,4 0,1
027875 APHT 16 0464ER-46 X500 9,65 16,79 4,76 6,4 0,1
017636 APHW 16 0440TR X44 9,52 16,66 4,76 4,0 0,1
017228 APMT 16 0412E-2C MP91M 9,52 16,66 4,76 1,2 0,1
013944 APMT 16 0416E-2C MP91M 9,52 16,66 4,76 1,6 0,1
013945 APMT 16 0424E-2C MP91M 9,52 16,66 4,76 2,4 0,1
013946 APMT 16 0432E-2C MP91M 9,52 16,66 4,76 3,2 0,1
017229 APMT 16 0440E-2C MP91M 9,52 16,66 4,76 4,0 0,1
017230 APMT 16 0448E-2C MP91M 9,52 16,66 4,76 4,8 0,1
013947 APMT 16 0464E-2C MP91M 9,52 16,66 4,76 6,4 0,1
011488 APKT 16 0408E-2C MP91M 9,52 16,66 4,76 0,8 0,10
010796 APKT 16 0408E-2C PFZ 9,52 16,66 4,76 0,8 0,10
APKT 16_
-2C
APHW 16_
APMT 16_
-2C
Application & Material
Dimensions (mm)
Roughing Semi-Finishing Finishing
EDP #
Part Number
Grade
d
l
s
r
h
mmin
017621 APEX 16 04PDER-701 PFZ 9,52 16,66 4,76 Facet 0,02
017623 APEX 16 04PDFR-701 SFZ 9,52 16,66 4,76 Facet 0,02
7690 VAF 09
Milling Cutter
7690 VAF 09 Technical Advice
Milling Cutter Order Example:
7690VAF09WA020R
Milling Insert Order Example:
AOHW0903PFFR-J SFZ
For complete cutting conditions refer to page:
288
When using inserts with a radius larger than 1,6 mm,
the cutter body has to be modified.
Dimensions (mm)
Spares
No. of
EDP #
Part Number
D
L/H
l
2d
1a
pmax.teeth
EDP#
EDP#
015236
7690VAF 09 WA016R
16
75
27
16
8,5
2
015268
F2506TP
018488
T7
021715
7690VAF 09 WA020R
20
82
32
20
8,5
3
015268
F2506TP
018488
T7
021716
7690VAF 09 WA025R
25
96
40
25
8,5
4
015268
F2506TP
018488
T7
015237
7690VAF 09 WA032R
32
100
40
32
8,5
5
015268
F2506TP
018488
T7
7690 VAF 09 Weldon Shank
7690 VAF 09 Shell Mill Fixation
021710
7690VAF 09 -A032R
32
28
-
13
8,5
5
015268
F2506TP
018488
T7
021711
7690VAF 09 -A040R
40
32
-
16
8,5
6
015268
F2506TP
018488
T7
021712
7690VAF 09 -A050R
50
40
-
22
8,5
7
015268
F2506TP
018488
T7
021713
7690VAF 09 -A063R
63
40
-
22
8,5
8
015268
F2506TP
018488
T7
021714
7690VAF 09 -A080R
80
50
-
27
8,5
10
015268
F2506TP
018488
T7
Weldon Shank
d1
L
I2
D
90°
90°
D H
d1
Shell Mill Fixation
Depth of Cut (ap)
ap
Inserts
for 7690 VAF 09
AOHW 09_
-J
AOHW 09_
-J
d
l r
85°
s
024918
AOHW 09 0302ER-J
PFZ
6,9
9,2
3,18
0,2
0,04
023084
AOHW 09 0302ER-J
SFZ
6,9
9,2
3,18
0,2
0,04
025813
AOHW 09 0302FR-J
SP4036
6,9
9,2
3,18
0,2
0,04
017287
AOHW 09 0304ER-J
MP91M
6,9
9,2
3,18
0,4
0,04
023086
AOHW 09 0304ER-J
PFZ
6,9
9,2
3,18
0,4
0,04
017617
AOHW 09 0304ER-J
SFZ
6,9
9,2
3,18
0,4
0,04
017288
AOHW 09 0308ER-J
MP91M
6,9
9,2
3,18
0,8
0,04
023087
AOHW 09 0308ER-J
PFZ
6,9
9,2
3,18
0,8
0,04
024919
AOHW 09 0310ER-J
PFZ
6,9
9,2
3,18
1,0
0,04
023088
AOHW 09 0312ER-J
PFZ
6,9
9,2
3,18
1,2
0,04
024111
AOHW 09 0315ER-J
PFZ
6,9
9,2
3,18
1,5
0,04
023091
AOHW 09 0316ER-J
PFZ
6,9
9,2
3,18
1,6
0,04
023093
AOHW 09 0320ER-J
PFZ
6,9
9,2
3,18
2,0
0,04
023094
AOHW 09 0324ER-J
PFZ
6,9
9,2
3,18
2,4
0,04
023095
AOHW 09 0330ER-J
PFZ
6,9
9,2
3,18
3,0
0,04
Application & Material
Dimensions (mm)
Roughing Semi-Finishing Finishing
EDP #
Part Number
Grade
d
l
s
r
h
mmin
015205
AOHW 09 03PFFR-J
SFZ
6,9
9,2
3,18
Facet
0,03
023097
AOHW 09 03PFTR-J
PFZ
6,9
9,2
3,18
Facet
0,10
015206
AOHW 09 03PFTR-J
X500
6,9
9,2
3,18
Facet
0,10
017289
AOHW 09 03PFTR-J
MP91M
6,9
9,2
3,18
Facet
0,10
027717
AOHW 09 03PFTR-J
SP6564
6,9
9,2
3,18
Facet
0,10
hm = average chip thickness
Roughing
Semi-Finishing
Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material
Vc(m/min) hm(mm) ap(mm) Vc(m/min) hm(mm) ap(mm) Vc(m/min) hm(mm) ap(mm)- - -
-- - -
-- - - 140 - 180 0,10 - 0,15 2,5 - 6,0 180 - 230 0,12 - 0,18 0,2 - 2,5
- - - 70 - 85 0,10 - 0,14 2,5 - 6,0 80 - 100 0,10 - 0,15 0,2 - 2,5
- - -
-- - -
-- - - 35 - 50 0,10 - 0,14 2,5 - 6,0 45 - 60 0,10 - 0,15 0,2 - 2,5
- - -
-Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium & Alloys High Temp. Alloys Hard Steels (52-56 HRC)
AO_09 Recommended Cutting Conditions
27
N
Material Designations
High Temp. Alloys
Hard Materials Cast Irons
Aluminium & Alloys Stainless Steels
PH Stainless Unalloyed Steels
Alloyed Steels
Star Guide
Key to Recommended Tools
P
M
K
S
H
M
7690 VAZ 35
Milling Cutter
7690 VAZ 35 Technical Advice
Milling Cutter Order Example:
7690VAZ35WA040R070
Milling Insert Order Example:
AOCX3504PZER-N701 SFZ
For complete cutting conditions refer to page:
288
Dimensions (mm)
Spares
No. of
EDP #
Part Number
D
L/H
l
2l
3d
1a
pmax.teeth
EDP#
EDP#
017983
7690VAZ 35 WA040R070
40
125
70
-
40
33
4
015262
D4010T
015240
T15
7690 VAZ 35 Weldon Shank
7690 VAZ 35 Shell Mill Fixation
021717
7690VAZ 35 -A063R060
63
60
-
-
27
33
6
015262
D4010T
015240
T15
021718
7690VAZ 35 -A080R060
80
60
-
-
32
33
8
015262
D4010T
015240
T15
7690 VAZ 35 DIN 69871 Shank
021719
7690VAZ 35 GA040R070
40 157,5 70 89,1 G40
33
4
015262
D4010T
015240
T15
021720
7690VAZ 35 GA050R070
50 190,8 70 90,4 G50
33
5
015262
D4010T
015240
T15
d1
L
I2
D
Weldon Shank
D
d1
Shell Mill Fixation
H
L
I3
D
DIN 69871 Vee Flange
ap
Depth of Cut (ap)
I2
d
l
r s
Inserts
for 7690 VAZ 35
AOCX 35_
-N701 &
-N702
AOCW 35_
-N
015152
AOCX 35 04PZFR-N701 SFZ
11,86 35,8
4,76
Facet
0,02
015151
AOCX 35 04PZER-N702 SFZ
11,86 35,8
4,76
Facet
0,04
Application & Material
Dimensions (mm)
Roughing Semi-Finishing Finishing
EDP #
Part Number
Grade
d
l
s
r
h
mmin
015024
AOCW 35 04PZTR-N
PFZ
11,86 35,8
4,76
Facet
0,10
hm = average chip thickness
Roughing
Semi-Finishing
Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material
Vc(m/min) hm(mm) ap(mm) Vc(m/min) hm(mm) ap(mm) Vc(m/min) hm(mm) ap(mm)- - - 220 - 260 0,10 - 0,20 3,0 - 25,0 220 - 300 0,05 - 0,12 0,15 - 3,0
- - - 100 - 150 0,10 - 0,18 3,0 - 25,0 100 - 195 0,05 - 0,10 0,15 - 3,0
- - - 140 - 180 0,08 - 0,12 3,0 - 25,0 180 - 230 0,04 - 0,10 0,15 - 3,0
- - - 70 - 85 0,05 - 0,10 3,0 - 25,0 80 - 100 0,05 - 0,08 0,15 - 3,0
- - - 180 - 300 0,10 - 0,15 3,0 - 25,0 200 - 350 0,05 - 0,08 0,15 - 3,0
- - - 400 - 750 0,05 - 0,15 3,0 - 25,0 700 - 1000 0,05 - 0,10 0,15 - 3,0
- - - 35 - 50 0,05 - 0,10 3,0 - 25,0 45 - 60 0,05 - 0,08 0,15 - 3,0
- - -
-Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium & Alloys High Temp. Alloys Hard Steels (52-56 HRC)
AO_35 Recommended Cutting Conditions
29
N
Material Designations
High Temp. Alloys
Hard Materials Cast Irons
Aluminium & Alloys Stainless Steels
PH Stainless Unalloyed Steel