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Intel

Intel

s Si l i con Power

s Si l i con Power

Savi ngs Strategy

Savi ngs Strategy

Keepi ng Moore

Keepi ng Moore

s Law Al i ve and Wel l

s Law Al i ve and Wel l

Paolo Gargini

Paolo Gargini

Intel Fellow and

Intel Fellow and

Director, Technology Strategy

(2)

2

*Third party marks and brands are the property of their respective owners

Agenda

Agenda

y

y

Moore

Moore

s Law and scaling

s Law and scaling

y

y

The power challenge

The power challenge

y

(3)

3

*Third party marks and brands are the property of their respective owners

Agenda

Agenda

y

y

Moore

Moore

s Law and scaling

s Law and scaling

y

y

The power challenge

The power challenge

y

(4)

4

*Third party marks and brands are the property of their respective owners

Reduced cost is one of the big

Reduced cost is one of the big

attractions of integrated

attractions of integrated

electronics, and the cost

electronics, and the cost

advantage continues to increase

advantage continues to increase

as the technology evolves

as the technology evolves

toward the production of larger

toward the production of larger

and larger circuit functions on a

and larger circuit functions on a

single semiconductor substrate.

single semiconductor substrate.

Electronics, Volume 38,

Electronics, Volume 38,

Number 8, April 19, 1965

Number 8, April 19, 1965

1960

1960

1965

1965

1970

1970

1975

1975

1980

1980

1985

1985

1990

1990

1995

1995

2000

2000

2005

2005

2010

2010

Transistors

Transistors

Per Die

Per Die

10

10

8

8

10

10

7

7

10

10

6

6

10

10

5

5

10

10

4

4

10

10

3

3

10

10

2

2

10

10

1

1

10

10

0

0

10

10

9

9

10

10

10

10

Source: Intel

Moore

Moore

s Law

s Law

-

-

1965

1965

1965 Data (Moore)

1965 Data (Moore)

Moore’s Law

The new slope might

The new slope might

approxi

approxi

-

-mate a doubling every two years,

mate a doubling every two years,

rather than every year, by the

rather than every year, by the

end of the decade.

end of the decade.

Gordon Moore, 1975

(5)

5

*Third party marks and brands are the property of their respective owners

Moore

Moore

s Law (functi ons per chi p)

s Law (functi ons per chi p)

1,000

10,000

100,000

1,000,000

10,000,000

100,000,000

1,000,000,000

10,000,000,000

1970

1980

1990

2000

2010

4004

8080

8086

8008

Pentium® Processor

486™ DX Processor

386™ Processor

286

Pentium® II Processor

Pentium® III Processor

Itanium® Processor

Pentium® 4

Processor

Itanium® 2 Processor

2X

/2Y

R

2X/1YR

(6)

6

*Third party marks and brands are the property of their respective owners

Intel 486™

Processor

Pentium

®

Processor

Pentium

®

II/III

Processor

Pentium

®

4

Processor

1.0µm 0.8µm 0.6µm 0.35µm 0.25µm 0.18µm 0.13µm 90nm

Moore

Moore

s Law i n Acti on:

s Law i n Acti on:

Mi croprocessors Advance

Mi croprocessors Advance

Process + architecture innovations

Process + architecture innovations

Source: Intel

Source: Intel

(7)

7

*Third party marks and brands are the property of their respective owners

Manufacturi ng Leadershi p: Scal e,

Manufacturi ng Leadershi p: Scal e,

Agi l i ty and Excel l ence

Agi l i ty and Excel l ence

Wafer Starts / Week

Wafer Starts / Week

(200mm Equiv.)

(200mm Equiv.)

0.6

0.6

µ

µ

m

m

0.35

0.35

µ

µ

m

m

0.25

0.25

µ

µ

m

m

0.18

0.18

µ

µ

m

m

0.13

0.13

µ

µ

m

m

90 nm

90 nm

65 nm

65 nm

1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005

Each process generation ramps faster and higher

(8)

8

*Third party marks and brands are the property of their respective owners

Intel

Intel

s 90nm Process Yi el d Improved

s 90nm Process Yi el d Improved

at Record Rate

at Record Rate

1998

1998

1999

1999

2000

2000

2001

2001

2002

2002

2003

2003

2004

2004

Defect

Defect

Density

Density

(log scale)

(log scale)

0.18

µ

m

200mm

0.13

µ

m

200mm

0.13

µ

m

300mm

90nm

300mm

(9)

9

*Third party marks and brands are the property of their respective owners

Average Transistor Price by Year

Average Transistor Price by Year

Nearly 7 Orders Of Magnitude Reduction in Price/Transistor

Nearly 7 Orders Of Magnitude Reduction in Price/Transistor

0.0000001

0.000001

0.00001

0.0001

0.001

0.01

0.1

1

10

'68 '70 '72 '74 '76 '78 '80 '82 '84 '86 '88 '90 '92 '94 '96 '98 '00 '02

100 Nanodollars per transistor !

Source: WSTS/Dataquest/Intel, 3/04

(10)

10

*Third party marks and brands are the property of their respective owners

Si l i con Technol ogy Reaches Nanoscal e

Si l i con Technol ogy Reaches Nanoscal e

Micron

Micron

10000

10000

1000

1000

100

100

10

10

10

10

1

1

0.1

0.1

0.01

0.01

Nano

Nano

-

-meter

meter

Nanotechnology

Nanotechnology

(< 100nm)

(< 100nm)

130nm

130nm

90nm

90nm

70nm

70nm

50nm

50nm

Gate Length

Gate Length

65nm

65nm

35nm

35nm

1970

1970

1980

1980

1990

1990

2000

2000

2010

2010

2020

2020

45nm

45nm

32nm

32nm

22nm

22nm

25nm

25nm

18nm

18nm

12nm

12nm

0.7X every

2 years

Nominal feature size

Nominal feature size

Source: Intel

Micron

Micron

10000

10000

1000

1000

100

100

10

10

10

10

1

1

0.1

0.1

0.01

0.01

Nano

Nano

-

-meter

meter

Nanotechnology

Nanotechnology

(< 100nm)

(< 100nm)

130nm

130nm

90nm

90nm

70nm

70nm

50nm

50nm

Gate Length

Gate Length

65nm

65nm

35nm

35nm

1970

1970

1980

1980

1990

1990

2000

2000

2010

2010

2020

2020

45nm

45nm

32nm

32nm

22nm

22nm

25nm

25nm

18nm

18nm

12nm

12nm

0.7X every

2 years

Nominal feature size

Nominal feature size

(11)

11

*Third party marks and brands are the property of their respective owners

Li thography Must Break Through

Li thography Must Break Through

to Shorter Wavel ength (EUV* @ 13.5nm)

to Shorter Wavel ength (EUV* @ 13.5nm)

* Extreme Ultraviolet

* Extreme Ultraviolet

Source: Intel

1000

1000

100

100

10

10

89

89

91

91

93

93

95

95

97

97

99

99

01

01

03

03

05

05

07

07

09

09

11

11

Feature size

Feature size

EU V

EU V

Lithography

Lithography

Wavelength

Wavelength

193nm & extensions

193nm & extensions

248nm

248nm

nm

nm

Gap

Gap

(12)

12

*Third party marks and brands are the property of their respective owners

Figure 14 Critical Level Resist Technology Potential Solutions Roadmap

Semiconductor Industry Association.

The National Technology Roadmap for Semiconductors, 1994 edition

. SEMATECH:Austin, Tx, 1994.

1994 NTRS

EUV

F u r t h e r S t u d y R e q u i r e d L e a d i n g - E d g e P r o d u c t i o n

P i l o t L i n e D e v e l o p m e n t / M o s t L i k e l y P a t h

B a c k U p

2 0 0 4 1 9 9 2

1 9 8 9 1 9 9 5 1 9 9 8 2 0 0 1 2 0 0 7 2 0 1 0

E n v i r o n m e n t , S a f e t y , a n d H e a l t h i m p a c t r e d u c t i o n : s a f e r s o l v e n t s , w a t e r s o l u b l e , d r y p r o c e s s i n g , e t c .

H i g h s e n s i t i v i t y a l t e r n a t e c h e m i s t r i e s ( N o n - a c i d c a t a l y z e d )

0 . 3 5 m m G e n e r a t i o n

2 4 8 n m D U V I - L i n e

0 . 2 5 u m G e n e r a t i o n 1 X X - r a y

s i n g l e l a y e r

2 4 8 n m D U V w / e n h a n c e m e n t s

N a r r o w o p t i o n s t o o l -b a s e d

0 . 1 8 u m G e n e r a t i o n

2 4 8 n m s i n g l e l a y e r & A R C 1 9 3 n m s i n g l e l a y e r & A R C 1 X X - r a y s i n g l e l a y e r 1 9 3 n m s u r f a c e i m a g i n g N X I o n p r o j e c t i o n

E U V

1 X X - r a y

N a r r o w O p t i o n s t o o l - b a s e d N X E - b e a m p r o j e c t i o n

N X I o n P r o j e c t i o n E - b e a m h i g h t h r o u g p u t

0 . 1 0 u m G e n e r a t i o n N X E - b e a m p r o j e c t i o n

A d v a n c e d R e s i s t S y s t e m s

0 . 1 0 u m G e n e r a t i o n N a r r o w

O p t i o n s t o o l - b a s e d 1 9 3 n m

N X I o n P r o j e c t i o n E - b e a m h i g h t h r o u g p u t

1 X X - r a y

N X E - b e a m p r o j e c t i o n

(13)

13

*Third party marks and brands are the property of their respective owners

EUV Li thography i n

EUV Li thography i n

Commerci al Devel opment

Commerci al Devel opment

EUV Micro exposure tool (MET)

EUV Micro exposure tool (MET)

EUV MET Image (8/04)

EUV MET Image (8/04)

Integrated development in progress

Integrated development in progress

y

y

Source power and lifetime

Source power and lifetime

y

y

Defect free mask fabrication and handling

Defect free mask fabrication and handling

y

y

Optics lifetime

Optics lifetime

y

y

Resist performance

Resist performance

Source: Intel

(14)

14

*Third party marks and brands are the property of their respective owners

EUV Source Power Increased

EUV Source Power Increased

0.1

0.1

1

1

10

10

100

100

1000

1000

Jul

Jul-

-01

01

Jan-

Jan

-02

02

Jul-

Jul

-02

02

Jan-

Jan

-03

03

Jul-

Jul

-03

03

Jan-

Jan

-04

04

Jul-

Jul

-04

04

Jan-

Jan

-05

05

Jul

Jul-

-05

05

Jan-

Jan

-06

06

EUV Power at Intermediate Focus [W]EUV Power at Intermediate Focus [W]

115 W Production Requirement

115 W Production Requirement

Exponential fit to data

Exponential fit to data

Average of reported data

Average of reported data

(SEMATECH Source Workshops)

(SEMATECH Source Workshops)

Source: SEMATECH

(15)

15

*Third party marks and brands are the property of their respective owners

0.001

0.01

0.1

1

Jan-04

Apr-04

Jul-04

Sep-04

Dec-04

P

ro

c

ess ad

d

e

d

d

e

fect

d

e

n

s

it

y

@

80n

m

sen

s

it

iv

it

y (

c

m

-2)

EUV Mask Bl ank Defects Reduced

EUV Mask Bl ank Defects Reduced

Only 1 added

Only 1 added

defect!

defect!

Goal

Target for production @ 32nm

Target for production @ 32nm

Results from SEMATECH

Results from SEMATECH

Source: SEMATECH

(16)

16

*Third party marks and brands are the property of their respective owners

Cost/ Pi xel Trend w/ Tool Cost Ranges

(Source:

Intel ’03)

Cost/ Pi xel Trend w/ Tool Cost Ranges

Cost/ Pi xel Trend w/ Tool Cost Ranges

(Source:

(Source:

Intel

Intel

03)

03)

Cost/ Pi xel normal i zed to 90nm Node

Tool Cost Ranges based on 2002 ISMT Exposure Tool Cost Survey Resul ts

Cost/ Pi xel normal i zed to 90nm Node

Cost/ Pi xel normal i zed to 90nm Node

Tool Cost Ranges based on 2002 ISMT Exposure Tool Cost Survey Re

Tool Cost Ranges based on 2002 ISMT Exposure Tool Cost Survey Re

sul ts

sul ts

0.001

0.01

0.1

1

10

100

1990

1995

2000

2005

2010

2015

Normalized Cost/Pixel)

(17)

17

*Third party marks and brands are the property of their respective owners

Transistor Trade-offs

F

Max

= I

DSat

/ V

DD

C

ox

I

DSat

~1

µ

C

ox

(W)(V

DD

–V

T

)

2

2

Lg

Power= V

DD

2

C

ox

F

Max

S

D

G

Lg

W

Increase Cox

=>Reduce

t

ox

Reduce

Lg

Reduce

V

DD

ε

o

ε

s

(18)

18

*Third party marks and brands are the property of their respective owners

Gate Oxi de Scal i ng

Gate Oxi de Scal i ng

1

10

1990

1995

2000

2005

Gate Oxide

Thickness

(nm)

1

10

1.2 nm

90nm

.13um

.18um

.25um

.35um

Generation

I

DSat

1

µ

(V

DD

–V

T

)

2

2

Lg

W

ε

o

ε

s

1

t

ox

~

(19)

19

*T

h

ir

d

pa

rt

y

ma

rks

and

b

rand

s a

re

the p

rope

rty

o

f the

ir

r

e

spe

c

ti

ve

ow

ne

rs

Gate Delay Trend

100nm

F

Max

= I

DSat

/V

DD

C

ox

(20)

20

*Third party marks and brands are the property of their respective owners

Transi stor Performance

Transi stor Performance

0.0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1990

1995

2000

2005

Drive

Current

(mA/um)

1

10

Supply

Voltage

(V)

NMOS

PMOS

1.2V

90nm

.13um

.18um

.25um

.35um

Generation

I

DSat

1

µ

(V

DD

–V

T

)

2

2

Lg

W

ε

o

ε

s

1

t

ox

~

(21)

21

*Third party marks and brands are the property of their respective owners

The Incredible Shrinking

The Incredible Shrinking

Silicon Technology in the 90s

Silicon Technology in the 90s

0.35

0.35

µ

µ

Gate

Gate

Salicide

Salicide

Spacer

Spacer

Salicide

Salicide

1995

µ

µ

0.25

0.25

Salicide

Gate

Gate

Spacer

Spacer

Salicide

1997

0.18

0.18

µ

µ

Gate

Gate

Spacer

Spacer

Salicide

Salicide

1999

(22)

22

*Third party marks and brands are the property of their respective owners

New Transistor Trade-off

I

DSat

~1

µ

C

ox

(W)(V

DD

–V

T

)

2

2

Lg

S

D

G

Lg

W

Increase Cox

Reduce

Lg

µ

(23)

23

*Third party marks and brands are the property of their respective owners

Strai ned Si l i con Transi stors

Strai ned Si l i con Transi stors

Normal Silicon Lattice Strained Silicon Lattice

Current Flow

Normal

electron

flow

Faster

electron

(24)

24

*Third party marks and brands are the property of their respective owners

High

High

Stress

Stress

Film

Film

NMOS

NMOS

SiGe

SiGe

SiGe

SiGe

PMOS

PMOS

Compressive channel strain Tensile channel strain

30% drive current increase 10% drive current increase

Intel Produces Power Effi ci ent 90nm

Intel Produces Power Effi ci ent 90nm

Transi stors wi th Strai ned Si l i con

Transi stors wi th Strai ned Si l i con

Innovate and integrate

Innovate and integrate

for cost effective production

for cost effective production

Source: Intel

(25)

25

*Third party marks and brands are the property of their respective owners

65nm Technol ogy Hi ghl i ghts

65nm Technol ogy Hi ghl i ghts

y

y

Intel 65 nm generation logic technology provides

Intel 65 nm generation logic technology provides

improved performance and reduced power:

improved performance and reduced power:

1.2 nm transistor gate oxide

1.2 nm transistor gate oxide

35 nm transistor gate length

35 nm transistor gate length

Enhanced strained silicon technology

Enhanced strained silicon technology

8 layers of copper interconnect

8 layers of copper interconnect

Low

Low

-

-

k dielectric

k dielectric

y

y

This technology is being demonstrated on fully

This technology is being demonstrated on fully

functional 70

functional 70

Mbit

Mbit

SRAM chips with >0.5 billion

SRAM chips with >0.5 billion

transistors

transistors

y

y

Intel

Intel

s 65 nm technology is on track for delivery in

s 65 nm technology is on track for delivery in

2005

(26)

26

*Third party marks and brands are the property of their respective owners

Gate oxi de scal i ng has sl owed

Gate oxi de scal i ng has sl owed

Source: Intel

The power

challenge

I

DSat

1

µ

(V

DD

–V

T

)

2

2

Lg

W

ε

o

ε

s

1

t

ox

~

Mobi

lity

1

10

1990

1995

2000

2005

Gate Oxide

Thickness

(nm)

1

10

1.2 nm

0.5

µ

m

0.35

µ

m

0.25

µ

m

0.18

µ

m

0.13

µ

m

90nm

65nm

Slower scaling of one parameter can be

compensated by speeding up another

Tra

nsi

sto

r

per

for

(27)

27

*Third party marks and brands are the property of their respective owners

65nm Process

65nm Process

-

-

Transi stor

Transi stor

Strained silicon enhanced for

Strained silicon enhanced for

performance and power efficiency

performance and power efficiency

35nm

35nm

(28)

28

*Third party marks and brands are the property of their respective owners

65 nm Generati on Interconnects

65 nm Generati on Interconnects

M8

M7

M6

M5

M4

M3

M2

M1

• Metal 8 layer is added for

improved density and performance

(1 more layer than 90 nm generation)

• Low-k carbon doped oxide

dielectric reduces interconnect

capacitance

(improved from 90 nm

generation)

• Interconnect capacitance is

reduced by use of low-k dielectric

and by ~0.7x line length scaling

• Lower capacitance improves

interconnect performance and

reduces chip power

(29)

29

*Third party marks and brands are the property of their respective owners

130nm

130nm

90nm

65nm

200mm

300mm

300mm

300mm

2000

2001

2002

2003

2004

Defect

Density

(log scale)

Two Years

Defect Reducti on Trend

Defect Reducti on Trend

65 nm yield on same improvement rate with 2 years offset

(30)

30

*Third party marks and brands are the property of their respective owners

Ful l y Functi onal Devi ces on Intel

Ful l y Functi onal Devi ces on Intel

s

s

65nm Process

65nm Process

Fully functional 70 Mbit SRAM

~110 mm

~110 mm

2

2

die size

die size

>0.5 billion transistors

>0.5 billion transistors

Yonah

(31)

31

*Third party marks and brands are the property of their respective owners

Agenda

Agenda

y

y

Moore

Moore

s Law and scaling

s Law and scaling

y

y

The power challenge

The power challenge

y

(32)

32

*Third party marks and brands are the property of their respective owners

Power Chal l enges

Power Chal l enges

y

y

Power challenges are neither new nor

Power challenges are neither new nor

fundamental

fundamental

Will it be possible to remove the heat generated by 10

Will it be possible to remove the heat generated by 10

s

s

of thousands of components?

of thousands of components?

(Moore, 1965)

(Moore, 1965)

Intel

Intel

s 1

s 1

st

st

product 1969: bipolar 3101 64

product 1969: bipolar 3101 64

-

-

b RAM

b RAM

y

y

Intel takes a holistic approach

Intel takes a holistic approach

From device/process power innovations

From device/process power innovations

Transistor optimization is a key to low

Transistor optimization is a key to low

-

-

power

power

To solutions at the platform level and beyond

To solutions at the platform level and beyond

y

y

Intel continues to invest and innovate on Moore

Intel continues to invest and innovate on Moore

s

s

Law

Law

R&D and capital

R&D and capital

Benefits to functions, performance/power, and cost

Benefits to functions, performance/power, and cost

(33)

33

*Third party marks and brands are the property of their respective owners

Si l i con Technol ogy Changes to

Si l i con Technol ogy Changes to

Increase Power Effi ci ency

Increase Power Effi ci ency

Mid

Mid

-

-

1960

1960

s: Bipolar, PMOS

s: Bipolar, PMOS

Mid

Mid

-

-

1970

1970

s: NMOS

s: NMOS

Mid

Mid

-

-

1980

1980

s: CMOS

s: CMOS

Mid

Mid

-

-

1990

1990

s: CMOS, Voltage scaling

s: CMOS, Voltage scaling

Mid

Mid

-

-

2000

2000

s: CMOS, Power efficient

s: CMOS, Power efficient

(34)

34

*Third party marks and brands are the property of their respective owners

Source: Intel, VLSI Technology Symposium 6/04

1

10

100

1000

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.6

Transistor

Transistor

Drive Current

Drive Current

(

(

mA

mA

/um)

/um)

Transistor

Leakage

Current

(nA/um)

Std

Strain

Std

Strain

+25% I

ON

+10% I

ON

0.04x I

OFF

0.20x I

OFF

PMOS

NMOS

15

15

90nm Strai ned Si l i con Saves

90nm Strai ned Si l i con Saves

Power @1.2V

Power @1.2V

5X to 25X reduction in transistor leakage power

(35)

35

*Third party marks and brands are the property of their respective owners

65 nm Generati on Transi stors

65 nm Generati on Transi stors

y

y

1.2 nm gate oxide, 35 nm gate length for improved

1.2 nm gate oxide, 35 nm gate length for improved

performance

performance

y

y

220 nm contacted gate pitch for improved density

220 nm contacted gate pitch for improved density

y

y

NiSi for low resistance cap on gates and source

NiSi for low resistance cap on gates and source

-

-

drains

drains

y

y

Intel

Intel

s unique

s unique

uniaxial

uniaxial

strained silicon technology, first

strained silicon technology, first

introduced on the 90 nm generation, is further

introduced on the 90 nm generation, is further

enhanced on 65 nm transistors for improved

enhanced on 65 nm transistors for improved

performance

performance

y

y

At the 65 nm generation, strained silicon improves

At the 65 nm generation, strained silicon improves

performance ~30% relative to non

performance ~30% relative to non

-

-

strain

strain

(36)

36

*Third party marks and brands are the property of their respective owners

1

10

100

1000

0.2

0.4

0.6

0.8

1.0

1.2

I

ON

(mA/um)

I

OFF

(nA/um)

PMOS

NMOS

90 nm

2002

2004

65 nm

2004

1.0 V

Improved Transi stor Performance

Improved Transi stor Performance

65 nm transistors increase drive current 10

65 nm transistors increase drive current 10

-

-

15% with

15% with

enhanced strain

(37)

37

*Third party marks and brands are the property of their respective owners

1

10

100

1000

0.2

0.4

0.6

0.8

1.0

1.2

I

ON

(mA/um)

I

OFF

(nA/um)

PMOS

NMOS

90 nm

2002

2004

65 nm

2004

1.0 V

Improved Transi stor Performance

Improved Transi stor Performance

65 nm transistors can alternatively provide ~4x leakage

65 nm transistors can alternatively provide ~4x leakage

reduction

reduction

No other company has matched these performance

No other company has matched these performance

-

-

leakage

leakage

capabilities

capabilities

(38)

38

*Third party marks and brands are the property of their respective owners

Strai ned Si l i con

Strai ned Si l i con

y

y

Intel 90nm strain silicon has been in volume

Intel 90nm strain silicon has been in volume

production since 2003

production since 2003

y

y

Observed leakage reduction @1.2V

Observed leakage reduction @1.2V

N

N

-

-

Channel

Channel

-

-

> 5X Reduction

> 5X Reduction

P

P

-

-

Channel

Channel

-

-

> >5X Reduction

> >5X Reduction

y

y

Intel 65nm technology has been successfully

Intel 65nm technology has been successfully

demonstrated in 2004 using

demonstrated in 2004 using

2

2

nd

nd

Generation Strained

Generation Strained

Silicon

Silicon

y

y

Observed a further leakage reduction @1.0V from

Observed a further leakage reduction @1.0V from

90nm process

90nm process

N

N

-

-

Channel

Channel

-

-

> 4X Reduction

> 4X Reduction

P

P

-

-

Channel

Channel

-

-

> >4X Reduction

> >4X Reduction

(39)

39

*Third party marks and brands are the property of their respective owners

Reduced Gate Capaci tance at 65nm

Reduced Gate Capaci tance at 65nm

Gate

Substrate

Source

Drain

C

GATE

Power

Saving

Feature

• Gate oxide thickness is held constant at

1.2 nm to avoid increased gate leakage

• Gate capacitance (C

GATE

) reduced ~20%

due to smaller gate length (35 nm)

• Lower gate capacitance reduces chip

active power

(40)

40

*Third party marks and brands are the property of their respective owners

Gate

Substrate

Drain

Source

Oxide

C

WIRE

C

GATE

Gate

Substrate

Source

Drain

C

WIRE

C

JUNCT

C

GATE

Lower Juncti on Capaci tance

Lower Juncti on Capaci tance

Speeds up Ci rcui ts

Speeds up Ci rcui ts

(

1

- Cj/C total)

1

SOI reduces junction capacitance (under 5% of total),

but not gate or wire capacitance

(41)

41

*Third party marks and brands are the property of their respective owners

Planar CMOS

Bulk CMOS vs. PDSOI

Gate

SiO

2

SiO

2

Silicon Substrate

Partially Depleted SOI

Gate

SiO

2

SiO

2

Silicon Substrate

Buried Oxide

Silicon Substrate

(42)

42

*Third party marks and brands are the property of their respective owners

Intel Already Has the Lowest Junction

Intel Already Has the Lowest Junction

Capacitance (180nm data)

Capacitance (180nm data)

S. Tyagi, IEDM 2000

Intel achieves the industry’s lowest junction capacitance

without SOI, thereby avoiding the cost of SOI

The power

challenge

Intel

0.40

0.60

0.80

1.00

1.20

1.40

1.60

-0.5

0

0.5

1

1.5

Bias (V)

N+/PWell

P+/Nwell

Wang, EDL Oct.'00

Mehrotra IEDM '99

Imai, IEDM '99

Yoshimura, VLSI '00

Diaz, VLSI '00

Yeap, VLSI '00

Junction

Capacitance

(43)

43

*Third party marks and brands are the property of their respective owners

• All 3 elements of SOI performance diminish with scaling

- Gain for 90nm node: 3-10% depending on history guardband

0.18um

130nm

90nm

F.O.=1 Inverter

16%

13%

11%

F.O.=4 Inverter

8%

7%

6%

3-Input NAND

20%

17%

14%

Average

15%

12%

10%

History Guardband

-5%

-6%

-7%

NET

10%

6%

3%

Analysis ignores interconnect load, which reduces SOI gain further

K. Mistry, VLSI 2000

Net Impact of SOI Goes Down wi th

Net Impact of SOI Goes Down wi th

Each Generati on

Each Generati on

(44)

44

*Third party marks and brands are the property of their respective owners

Intel

Intel

s bul k CMOS has extremel y l ow

s bul k CMOS has extremel y l ow

Cj

Cj

y

y

Low

Low

Cj

Cj

=~ 0.1 x C total

=~ 0.1 x C total

y

y

Gross performance

Gross performance

gain = 1/(1

gain = 1/(1

-

-

0.1) =

0.1) =

11%

11%

y

y

Net gain is low

Net gain is low

y

y

Bulk substrate cost

Bulk substrate cost

much less

much less

y

y

If

If

Cj

Cj

= ~0.25 x C total

= ~0.25 x C total

y

y

Then, gross performance

Then, gross performance

gain = 1/(1

gain = 1/(1

0.25) =

0.25) =

33%

33%

y

y

Net gain is high

Net gain is high

y

y

High

High

Cj

Cj

is indicative of an

is indicative of an

under optimized bulk

under optimized bulk

CMOS process

CMOS process

(

1

- Cj/C total)

1

(45)

45

*Third party marks and brands are the property of their respective owners

Si Substrate

Si Substrate

Oxide

R

SD

R

JUNCT

R

GATE

BULK SOI

SOI reduces junction capacitance, but not gate or wire capacitance

Has SOI “solved” the leakage problem? “No”

• SOI eliminated junction leakage

• Junction leakage is < 5% of total leakage in Intel process

• Ioff of Intel Strained Silicon is >10x lower than any reported data,

Including SOI

R

GATE

(46)

46

*Third party marks and brands are the property of their respective owners

Summary of Strai ned Si l i con vs. SOI

Summary of Strai ned Si l i con vs. SOI

y

y

Intel 90nm strain silicon has been in volume

Intel 90nm strain silicon has been in volume

production since 2003

production since 2003

y

y

Partially depleted (PD)

Partially depleted (PD)

-

-

SOI has no place on Intel

SOI has no place on Intel

roadmap:

roadmap:

Intel has thoroughly evaluated costs/benefits

Intel has thoroughly evaluated costs/benefits

Is saving millions per year on substrate alone by avoiding SOI

Is saving millions per year on substrate alone by avoiding SOI

Cost adder is 15% or more

Cost adder is 15% or more

Performance benefit is less than 5% at 90nm

Performance benefit is less than 5% at 90nm

y

y

Intel demonstrated transistors with world

Intel demonstrated transistors with world

-

-

leading

leading

performance/leakage characteristics:

performance/leakage characteristics:

Low

Low

-

-

junction

junction

-

-

capacitance bulk CMOS at 130nm

capacitance bulk CMOS at 130nm

Uniaxial strained silicon at 90nm and beyond

Uniaxial strained silicon at 90nm and beyond

y

y

Fully depleted (FD)

Fully depleted (FD)

-

-

SOI (e.g. Tri

SOI (e.g. Tri

-

-

gate) has been under

gate) has been under

evaluation for future:

evaluation for future:

Final decision depends on costs/benefits

Final decision depends on costs/benefits

(47)

47

*Third party marks and brands are the property of their respective owners

Sl eep Transi stors Reduce Leakage

Sl eep Transi stors Reduce Leakage

Power

Power

70

70

Mbit

Mbit

SRAM IR photos

SRAM IR photos

>3x SRAM leakage

>3x SRAM leakage

reduction with use of

reduction with use of

sleep transistors

sleep transistors

Normal SRAM

Normal SRAM

sub

sub

-

-

block leakage

block leakage

Sleep transistors

Sleep transistors

shut off leakage in

shut off leakage in

inactive sub

inactive sub

-

-

blocks

blocks

Power

Saving

Feature

V

V

SS

SS

V

V

DD

DD

NMOS

NMOS

Sleep

Sleep

Transistor

Transistor

(48)

48

*Third party marks and brands are the property of their respective owners

87 mm

87 mm

2

2

83 mm

83 mm

2

2

Die size

Die size

21 W

21 W

24.5 W

24.5 W

Thermal design power

Thermal design power

2 MB

2 MB

1 MB

1 MB

L2 cache

L2 cache

140 million

140 million

77 million

77 million

Transistors

Transistors

2.1 GHz

2.1 GHz

1.7 GHz

1.7 GHz

Frequency

Frequency

90 nm

90 nm

(Dothan)

(Dothan)

130 nm

130 nm

(Banias)

(Banias)

Pentium

Pentium

®

®

M processor

M processor

Si l i con Scal i ng Conti nues to Improve

Si l i con Scal i ng Conti nues to Improve

Densi ty, Performance, Power, Cost

Densi ty, Performance, Power, Cost

Mobi l e CPUs

Mobi l e CPUs

The power

challenge

(49)

49

*Third party marks and brands are the property of their respective owners

Sl eep Transi stors

Sl eep Transi stors

Reduce ALU Leakage

Reduce ALU Leakage

Scan

FIFO

Scan

out

Sleep

ALU

Body bias

Control

37X leakage reduction

37X leakage reduction

demonstrated on test chip

demonstrated on test chip

Scan

Scan

PMOS

PMOS underdrive

underdrive

V

V

cccc

PMOS overdrive

PMOS overdrive V

V

ssss

Virtual

Virtual V

V

cccc

Virtual

Virtual V

V

ssss

Scan

Scan

capture

capture

control

control

Dynamic

Dynamic

ALU

ALU

3232

NMOS overdrive

NMOS overdrive V

V

cccc

NMOS

NMOS underdrive

underdrive

V

V

ssss

ALU core

ALU core

3

3-

-bit A/D

bit A/D

ALU

ALU

Body

Body

Bias

Bias

PMOS

PMOS

Sleep

Sleep

Body

Body

Bias

Bias

V

V

ss

ss

external

external

V

V

cc

cc

external

external

Sleep transistor

Sleep transistor

and body bias

and body bias

control

control

Sleep transistors

Sleep transistors

Source: ISSCC 2003, Paper 6.1

(50)

50

*Third party marks and brands are the property of their respective owners

Advances i n Power Effi ci ent Desi gn

Advances i n Power Effi ci ent Desi gn

0

50

100

150

200

250

300

350

Cache Switch

Cache Igate

Cache Ioff

Core Switch

Core Igate

Core Ioff

IO bias

DCAP lkg

Using

Using

prior

prior

design

design

techniques

techniques

With new

With new

power

power

reduction

reduction

techniques

techniques

From ISSCC 2005

From ISSCC 2005

Paper 10.1

Paper 10.1

The Implementation of

The Implementation of

a 2

a 2

-

-

core Multi

core Multi

-

-

Threaded

Threaded

Itanium

Itanium

TM

TM

Family

Family

Processor

Processor

Power

Power

(W)

(W)

(51)

51

*Third party marks and brands are the property of their respective owners

1.72 Billion

transistors

21.5 mm

27.72 mm

Business Critical Features

1MB L2I

2-Way

Multi-Threading

Foxton

Power

Controller

2 X 12MB L3

Caches with

Pellston

Soft Error Detection

and Correction

Dual

(52)

52

*Third party marks and brands are the property of their respective owners

Si l i con Scal i ng Conti nues to Improve

Si l i con Scal i ng Conti nues to Improve

Densi ty, Performance, Power, Cost

Densi ty, Performance, Power, Cost

Server CPUs

Server CPUs

130 nm 90 nm

130 nm 90 nm

Madison

Madison

Montecito

Montecito

Cores/Threads

Cores/Threads

1/1

1/1

2/4

2/4

Transistors

Transistors

0.41

0.41

1.72

1.72

Billion

Billion

L3 Cache

L3 Cache

6

6

24

24

MByte

MByte

Frequency

Frequency

1.5

1.5

>1.7

>1.7

GHz

GHz

Relative Performance

Relative Performance

1

1

>1.5x

>1.5x

Thermal Design Power

Thermal Design Power

130

130

~100

~100

Watt

Watt

The power

challenge

(53)

53

*Third party marks and brands are the property of their respective owners

Dual Core

Dual Core

Core

Cache

Core

Cache

Core

Voltage = 1

Freq = 1

Power = 1

Perf

= 1

Voltage = -15%

Freq = -15%

Power = 1

Perf

= ~1.8

The power challenge

(54)

54

*Third party marks and brands are the property of their respective owners

Mul ti

Mul ti

-

-

Core

Core

C1

C2

C3

C4

Cache

Large Core

Cache

1

2

3

4

1

2

Small

Core

1

1

1

2

3

4

1

2

3

4

Power

Performance

Power = 1/4

Performance = 1/2

Multi

Multi

-

-

Core:

Core:

Power efficient

Power efficient

Better power and

Better power and

thermal management

thermal management

(55)

55

*Third party marks and brands are the property of their respective owners

Performance and Power Effi ci ency

Performance and Power Effi ci ency

Increase wi th Paral l el Archi tecture

Increase wi th Paral l el Archi tecture

FORECAST

FORECAST

DUAL/MULTI

DUAL/MULTI

-

-

CORE

CORE

2000

2000

2008+

2008+

Relative

Relative

processor

processor

performance*

performance*

(constant

(constant

power

power

envelope)

envelope)

2004

2004

SINGLE

SINGLE

-

-

CORE

CORE

10X

10X

*Average of SPECInt2000 and SPECFP2000 rates for Intel desktop

*Average of SPECInt2000 and SPECFP2000 rates for Intel desktop processors

processors

vs

vs

initial Intel

initial Intel

®®

Pentium

Pentium

®®

4 Processor

4 Processor

Source: Intel

3X

3X

The power

challenge

(56)

56

*Third party marks and brands are the property of their respective owners

Agenda

Agenda

y

y

Moore

Moore

s Law and scaling

s Law and scaling

y

y

The power challenge

The power challenge

y

(57)

57

*Third party marks and brands are the property of their respective owners

Future Hi gh

Future Hi gh

-

-

k Di el ectri c

k Di el ectri c

Wi l l Reduce Gate Leakage

Wi l l Reduce Gate Leakage

Silicon substrate

Gate

3.0nm High-k

Silicon substrate

1.2nm SiO

2

Gate

L

L

ower

ower

power

power

> 100x reduction

> 100x reduction

Gate dielectric

Gate dielectric

leakage

leakage

Faster transistors

Faster transistors

60% greater

60% greater

Gate capacitance

Gate capacitance

Benefit

Benefit

High

High

-

-

k vs. SiO

k vs. SiO

2

2

Fo

r F

utu

re

Im

ple

me

nta

tio

n

Fo

r F

utu

re

Im

ple

me

nta

(58)

58

*Third party marks and brands are the property of their respective owners

Gate Di el ectri c Scal i ng (Hi gh

Gate Di el ectri c Scal i ng (Hi gh

-

-

K)

K)

1

10

1990

1995

2000

2005

Gate Dielectric

Thickness

(nm)

1

10

1.2 nm

Thinner equivalent gate oxide increases transistor performance

Thinner equivalent gate oxide increases transistor performance

90nm

.13um

.18um

.25um

.35um

Generation

2010

K=

3

X

K

D

K=

5

X

K

(59)

59

*Third party marks and brands are the property of their respective owners

Conti nuati on of Moore

Conti nuati on of Moore

s Law

s Law

Strained

Strained

Si

Si

Strained Si

Strained Si

Strained

Strained

Si

Si

Strained

Strained

Si

Si

Strained

Strained

Si

Si

Si

Si

Si

Si

Si

Si

Channel

Channel

P1270

P1270

P1268

P1268

P1266

P1266

P1264

P1264

P1262

P1262

Px60

Px60

P858

P858

P856

P856

Process Name

Process Name

300

300

300

300

300

300

300

300

300

300

200/300

200/300

200

200

200

200

Wafer Size (mm)

Wafer Size (mm)

Metal

Metal

Metal

Metal

Metal

Metal

Poly

Poly

-

-silicon

silicon

Poly

Poly

-

-silicon

silicon

Poly

Poly

-

-silicon

silicon

Poly

Poly

-

-silicon

silicon

Poly

Poly

-

-silicon

silicon

Gate electrode

Gate electrode

High

High

-

-

k

k

High

High

-

-

k

k

High

High

-

-

k

k

SiO

SiO

2

2

SiO

SiO

2

2

SiO

SiO

2

2

SiO

SiO

2

2

SiO

SiO

2

2

Gate dielectric

Gate dielectric

?

?

Cu

Cu

Cu

Cu

Cu

Cu

Cu

Cu

Cu

Cu

Al

Al

Al

Al

Inter

Inter

-

-

connect

connect

22 nm

22 nm

32 nm

32 nm

45 nm

45 nm

65 nm

65 nm

90 nm

90 nm

0.13

0.13

µm

µ

m

0.18

0.18

µm

µ

m

0.25

0.25

µm

µ

m

Process

Process

Generation

Generation

2011

2011

2009

2009

2007

2007

2005

2005

2003

2003

2001

2001

1999

1999

1997

1997

1st Production

1st Production

Potential candidate for introduction

Potential candidate for introduction

Subject to change

Subject to change

Intel found a solution for

High-k

and metal gate

Intel found a solution for

Intel found a solution for

High

High

-

-

k

k

and metal gate

and metal gate

(60)

60

*Third party marks and brands are the property of their respective owners

y

y

Structures measured in nanometers

Structures measured in nanometers

Less than 0.1

Less than 0.1

-

-

micron (100nm)

micron (100nm)

y

y

New processes, materials, device structures

New processes, materials, device structures

Incrementally changing silicon technology base

Incrementally changing silicon technology base

y

y

Materials manipulated on atomic scale

Materials manipulated on atomic scale

In one or more dimensions

In one or more dimensions

y

y

Increasing use of self

Increasing use of self

-

-

assembly

assembly

Using chemical properties to form structures

Using chemical properties to form structures

Nanotechnology innovations will extend

Nanotechnology innovations will extend

silicon technology and Moore

silicon technology and Moore

s Law

s Law

Nanotechnol ogy Hal l marks

Nanotechnol ogy Hal l marks

(61)

61

*Third party marks and brands are the property of their respective owners

BOX

Source

Drain Source

Gate

Drain Si fin - Body!

FinFET

Surroundi ng the Semi conductor

Surroundi ng the Semi conductor

Drain

Source

Metal

Gate Insulator

Source

Drain

Gate

(62)

62

*Third party marks and brands are the property of their respective owners

Tri-Gate

Planar CMOS

Tri-gate Transistor works in

Three Dimensions

Gate 2

Gate 3

Gate 1

Buried Oxide

Gate

SiO

2

SiO

2

(63)

63

*Third party marks and brands are the property of their respective owners

Si

T

Si

L

g

Si

T

Planar fully depleted SOI

Double-gate (e.g. FINFET)

W

Si

L

g

T

Si

Isolation

(Non-Planar)

(Planar)

W

Si

L

g

T

Si

Tri-gate

(Non-Planar)

Most

Manufacturable

New Devi ce Archi tecture

New Devi ce Archi tecture

Tri

(64)

64

*Third party marks and brands are the property of their respective owners

Tri

Tri

-

-

Gate Transi stor:

Gate Transi stor:

A templ ate for the future

A templ ate for the future

SOURCE

DRAIN

GATE

Technical details presented at:

Technical details presented at:

ISSDM Conference, Japan, Sept 17, 2002

ISSDM Conference, Japan, Sept 17, 2002

Source: Intel

SOURCE

DRAIN

(65)

65

*Third party marks and brands are the property of their respective owners

Nano

Nano

-

-

Devi ce Structure Evol uti on

Devi ce Structure Evol uti on

Tri-gate Transistor

Gate

Fully-Surround Gate

Transistor

Best Electrostatics

and Scalability

Improved

Electrostatics

SiO2

Gate

SiO2

Conventional Planar Transistor

(66)

66

*Third party marks and brands are the property of their respective owners

5 nm Si

Nanowire

Metal Gate

2.0 nm

High-K

Semi conductor Nanowi res

Semi conductor Nanowi res

Chemically synthesized

silicon nanowires with

diameters <20nm (not

defined by lithography).

Si Nanowire

(67)

67

*Third party marks and brands are the property of their respective owners

Carbon Nanotube Tutori al

Carbon Nanotube Tutori al

y

y

Rolled

Rolled

-

-

up graphene sheet(s)

up graphene sheet(s)

y

y

Roll

Roll

-

-

up vector determines

up vector determines

electronic properties of tubes

electronic properties of tubes

metallic

metallic

semiconducting

semiconducting

y

y

Dimensions:

Dimensions:

1

1

-

-

25nm depending on how they

25nm depending on how they

are form.

are form.

Semi-conductor

Metal

R

r

(68)

68

*Third party marks and brands are the property of their respective owners

Carbon Nanotube Transi stor

Carbon Nanotube Transi stor

Source

Carbon

Nanotube

-D = 1.4 nm

Gate

Drain

L

g

= 75 nm

Chemically synthesized

semiconducting

nanotubes with

diameter=2nm

form the transistor

channel.

(69)

69

*Third party marks and brands are the property of their respective owners

Energy

Energy

-

-

del ay product for PMOS

del ay product for PMOS

(70)

70

*Third party marks and brands are the property of their respective owners

Compound Semi conductor (

Compound Semi conductor (

l l l

l l l

-

-

V)

V)

Transi stors

Transi stors

Gate

Drain

Source

Source

Multi

epitaxial

layers

Research transistor based

on multi-epitaxial layer

structure in compound

semiconductors.

So u r ce : I n t e l

(71)

71

*Third party marks and brands are the property of their respective owners

III/V is a 2015 Transistor option

3x faster or 10x lower power

Integration with silicon key

CMOS to conti nue for 15

CMOS to conti nue for 15

-

-

20 years or more;

20 years or more;

Moore

Moore

s Law coul d be extended i ndefi ni tel y vi a new

s Law coul d be extended i ndefi ni tel y vi a new

archi tectures, heterogeneous i ntegrati on, 3D

archi tectures, heterogeneous i ntegrati on, 3D

0.2um InSb

0.2um NMOS

Po

w

e

r

C

o

nsum

pt

io

n

0.2um InSb

0.2um NMOS

T

ra

n

si

st

o

r

Sp

e

e

d

(72)

72

*Third party marks and brands are the property of their respective owners

Energy

Energy

-

-

del ay product for NMOS

del ay product for NMOS

(73)

73

*Third party marks and brands are the property of their respective owners

Transistor Scaling

Transistor Scaling

& Roadmap

& Roadmap

LG= 10nm

LG= 10nm

20nm Length

(Development)

25 nm

15nm

15nm Length

15nm Length

(Research)

(Research)

65nm Node

P1264

2005

45nm Node

P1266

2007

90nm Node

2003

32nm Node

P1268

2009

22nm Node

P1270

2011

10nm Length

10nm Length

(Research)

(Research)

C

C

-

-

nanotube

nanotube

Prototype

Prototype

(Research)

(Research)

Nanowire

Nanowire

Prototype

Prototype

(Research)

(Research)

5 n m 5 n m

(74)

74

*Third party marks and brands are the property of their respective owners

Moore

Moore

s Law Today

s Law Today

Moore’s Law

y

y

Moore

Moore

s Law = Doubling of

s Law = Doubling of

components at fixed intervals while

components at fixed intervals while

reducing production

reducing production

cost/component

cost/component

y

y

Moore's Law is alive and well

Moore's Law is alive and well

y

y

CMOS has been an important

CMOS has been an important

enabler of Moore

enabler of Moore

s Law

s Law

y

y

Moore's Law may go on indefinitely,

Moore's Law may go on indefinitely,

and extend beyond traditional CMOS

and extend beyond traditional CMOS

y

y

End of CMOS Scaling

End of CMOS Scaling

End of

End of

Moore

(75)

75

*Third party marks and brands are the property of their respective owners

Bipolar

Bipolar

Moore

Moore

Gambar

Figure 14   Critical Level Resist Technology Potential Solutions Roadmap

Referensi

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