TIGER KLIK PADA KELOMPOK ITEM YANG DICARI KELOMPOK ENGINE

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Website : ahass.wordpress.com

email : ahassbintang@yahoo.com

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KLIK PADA KELOMPOK ITEM YANG DICARI

TIGER

KELOMPOK ENGINE

E1 Cylinder head

E2 Cam shaft/Valve

E3 Cam chain/Tensioner

E4 Cylinder

E5 Right crankcase cover

E6 Clutch

E7 Oil pump

E8 Left crankcase cover

E9 Generator

E10 Starting gear

E11 Starting motor

E12 Crankcase

E13 Crankshaft/Piston

E14 Transmission

E15 Gearshift drum

E16 Kick starter spindle

E17 Carburetor

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C y I i n d e r h e a d

S e r v i c e i tern

Bagian yang diservis F. R. T. E A D A S S Y . , C Y L I N D E R . . . ti.0 U I D E , V A L V E . . . ~3.8 I NC. RE A MING - termasuk reaming)

A D D 0.3 FOR E A C H .

tambahkan 0,3 untukmasing’)

A D D 0 . 7 F O R E\ACH. tambahkan 0,7 untuk masingz) A D D MORE 0.2 IF P E R F O R M E D .

tambahkan 0,2 lagi jika dilaksanakan)

iASKET, C Y L I N D E R H E A D . . . *2.8 :OVER, L . C Y L I N D E R HEA-D... 0 . 2 NSULATOR, C A R B U R E T O R . . . 0 . 3 BQlT S T U D , 7X29 A D D 0 . 1 F O R E A C H . t a m b a h k a n 0,l untuk masing’) ‘ L U G , S P A R K . . . . 0 . 1 ief.No. P a r t N o . Upmor ?etunpk Nomor P a r t D.escript‘ion Nama

-

Part Reqd:po. J u m l a h

GL 100

1 12000-KCN-000 H E A D ASSY., C Y L I N D E R . . . 1 2 1 2 2 0 4 - 4 3 9 - 3 0 5 G U I D E , I N . V A L V E . . . . 3 12206-KCN-305 G U I D E , E X . V A L V E . . . . 4 1 2 2 5 1 - K C N - 0 0 3 GASKET, CYLINDER HEAD . . . . 5 1 2 2 7 1 - 3 8 3 - 0 0 0 R U B B E R , O I L S E A L . . . . 6 12331-KCJ-710 COVER, L. C YL I N D E R HEAD . . . .

7 12339-KCJ-710 GASKET, PULSE GENERATOR BASE . . 8 1 2 3 6 1 - 3 8 3 - 0 0 0 CAP, TAPPET ADJUSTING HOLE . . . . 9 16210-KCJ-710 I N S U L A T O R , CARBURETOR . . . . 1 0 16222-MV4-300 N U T , S Q U A R E , SMM . . . . 11 16223-KS5-000 BAND, INSULATOR . . . . 1 2 9 0 0 0 1 -GHB-700 B O L T , F L A N G E , 6X35 . . . . 1 3 90023-MM5-000 B O L T , R E C E S S E D , 5 x 2 8 . . . . 1 4 9 0 0 4 1 -KEB-900 B O L T , S T U D , 7X29 . . . . 1 5 9 0 0 8 1 -KEB-900 B O L T , S O C K E T , 6X118 . . . . 1 6 90091 -MM5-640 B O L T , S O C K E T , 6X22 . . . . 1 7 9 0 4 4 2 - 0 2 8 - 0 0 0 W A S H E R , S E A L I N G , 8MM . . . . 1 8 9 0 4 4 3 - 1 0 7 - 0 0 0 N U T , CAP, 8MM . . . . 1 9 9 1 3 0 1 - I 0 7 - 0 0 0 O-RING, 75X2.5 . . . . 2 0 9 1 3 0 1 - 2 0 0 - 0 0 0 O - R I N G , 1 0 X 1 . 6 . . . . 21 2 2 2 3 2 4 2 5 91303-KK3-830 O - R I N G , 3 5 x 3 . . . . 91304-HE3-003 O-RING, 33.5X3.0 . . . . 9 4 1 0 1 - 0 6 0 0 0 W A SH E R, P L A I N, ~MM . . . . 9 4 3 0 1 - 0 8 1 4 0 P I N , D O W E L , 8X14 . . . . 960bl-06022-00 B O L T , F L A N G E , 4 X 2 2 . . . . 1 1 1 1 1 1 2 1 1 1 4 1 2 1 2 4 4 1 2 2 1 1 2 2 S e r i a l N’b. N o t e s . Nomor Serie Catatan

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C y l i n d e r h e a d

0

P?

8

_{2 1}

I-4

1 4 KCJ3-EOlOO

4

1 4 S e r v i c e i tern Bagian yang diservis

Ref.No. P a r t N o . D e s c r i p t i o n Reqd. N o . S e r i a l N o . Notes F. R. T. _Nomor

Petunjuk Nomor Part Nama - Part JumlahGL 200 Nomor Serie Catatan

26 P L U G , S P A R K (DP8EA-9 NGK)... 1

98069-58921 P L U G , S P A R K (X24EP-U9 N D ) . . . 1

1 9 9 3 . 1 0 . 0 1 E E - l

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C A (

ia

I ( ‘ I

18

S e r v i c e i tern F. R. T. Ref.No. P a r t N o . D e s c r i p t i o n Reqd. N o . S e r i a l N o . N o t e s Bagian yang diservis N o m o r _{Nomor Part} _{N a m a P a r r} J u m l a h Nomor Serie Catatan

Petunjuk GL 200

AMSHAFT COMP... m2.8 1 12209-KL4-005 S E A L , V A L V E S T E M . . . 1

, R M , V A L V E R O C K E R . . . . *2.4 2 1 2 2 0 9 - 4 2 8 - 0 0 3 S E A L , V A L V E S T E M CARAI)...

1

A D D 0 . 1 F O R E A C H . 3 14100-KCJ-710 C A M S H A F T COMP... 1

tambahkan 0,l untuk masing’) 4 1 4 4 3 1 - 3 8 3 - 0 0 0 A R M , V A L V E R O C K E R . . . . 2

‘ALVE... ~3.6 5 1 4 4 5 1 - 4 3 7 - 0 0 0 S H A F T , V A L V E R O C K E R A R M . . . . 2

: A D D 0 . 2 F O R E A C H . tambahkan 0.2 untuk masing*) 6 14456-KG2-950 PLATE, VALVE ROCKER ARM SHAFT ( I N C . R E F A C I N G

-

termasuk skur l&p) S E T T I N G 1 EXC. VALVE GUIDE REPLACEMENT, 7 1 4 7 1 1 -KBE-900 V A L V E , I N . . . . 1

kecuali penggantian valve guide) 8 1 4 7 2 1 -KBE-900 V A L V E , E X . . . . 1

S P R I N G , V A L V E I N N E R . . . ~3.4 9 1 4 7 5 1 - 3 8 3 - 0 0 5 S P R I N G , V A L V E O U T E R ( N I P P O N ) . . 2

[ADD 0 . 1 F O R E A C H . 1 0 1 4 7 6 1 - 3 8 3 - 0 0 5 S P R I N G , V A L V E I N N E R ( N I P P O N ) . . 2

tambahkan 0.1 untuk masing2) ( I N C . R E L A T I V E P A R T 1 1 1 4 7 7 1 - 1 0 7 - 0 2 0 R E T A I N E R , V A L V E S P R I N G . . . . 2 t e r m a s u k p a r t b e r h u b u n g a n )_{y a n g} 1 2 1 4 7 7 5 - 1 0 7 - 0 0 0 S E A T , V A L V E S P R I N G O U T E R . . . . 2 1 3 1 4 7 7 6 - 1 0 7 - 0 1 0 S E A T , V A L V E S P R I N G I N N E R . . . . 2 1 4 1 4 7 8 1 -MB4-000 C O T T E R , V A L V E . . . . 4 1 5 90012-KN6-930 S C R E W , T A P P E T A D J U S T I N G . . . . 2 1 6 9 0 2 0 6 - 2 5 0 - 0 0 0 N U T , T A P P E T A D J U S T I N G . . . . 2 1 7 93600-06016-OA S C R E W , F L A T , 6 X 1 6 . . . . 1 1993.10.01 E E - 2 16

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C a m s h a f t - V a l v e KCJ3-E0200

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C a m chain.Tensioner Service item Bagianyang diservis ;PROCKET, CAM... :HAIN, CAM... [ENSIONER, CAM CHAIN... .IFTER ASSY., TENSIONER.... .GASKET, TENSiONER LIFTER ;UIDE, CAM CHAIN...

F.R.T. . 0.7

.

1.6

.

1.7 0 . 4

.

*2.8 11 9 KCJ3-E0300

Ref.Nc. Part No. Nomor Petunjuk NomorPart Description Nama-Part Reqd. No. Jumlah GL 200

Serial No. Notes NomorSerie Catatan 14321-KN6-930 SPROCKET, CAM (34T)...

14401-KBB-901 CHAIN, CAM CIOZL) ... 14500-KBB-900 TENSIONER, CAM CHAIN ... 14520-KY7-000 LIFTER ASSY., TENSIONER ... 14523-KBB-901 GASKET, TENSIONER LIFTER ... 6 14535-437-000

7 14550-KCJ-710 a 90002-KWI-900 9 90005-KY7-000 10 90071-MGS-000

BOLT, CAM CHAIN TENSIONER PIVOT GUIDE, CAM CHAIN . . . .

BOLT, FLANGE, 6x10 ...

SCREW, PAN, 6 X 6 ... BOLT, FLANGE SOCKET, 6X16 ... 11 90475-703-000 WASHER C, 8MM ... 12 90488-425-000 WASHER, SEALING, 6MM ... 13 91306-MG3-000 O-RING, 1 . 5 X 9 . 5 ...

1

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C y l i n d e r

KCJ3-E0400

S e r v i c e i t e m

F. R. T. Ref.Nc. P a r t N o . D e s c r i p t i o n neqd. N o . S e r i a l N o . N o t e s Bagian yang diservis N o m o r

Petunjuk Nomor Part N a m a P a r t J u m l a hGL 200 Nomor Serie Catatan

Y L I N D E R COMP... g3.1 1 1 2 1 O O - K C N - 0 0 0 C Y L I N D E R COMP... 1 A S K E T , C Y L IN D E R. . . m 3 . 0 2 1 2 1 9 1 - 4 3 7 - 0 2 0 G A S K E T , C Y L I N D E R . . . 1 3 9 4 3 0 1 - 1 0 2 0 0 P I N A , D O W E L , 10X20... 2

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8

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R i g h t c r a n k c a s e c o v e r

KCJ3-E0500

S e r v i c e i tern Ref.No. P a r t N o . D e s c r i p t i o n Reed. NO. S e r i a l N o . Notes Bagian yang diservis F. R. T. Nomor Nomor Part Nama

-

Part Jumlah

Petunjuk GL 200 Nomor Serie Catatan

:OVER C O M P. , R. C RA N KC ASE. . . 0 . 8 1 11330-KCJ-710 COVER COMP., R. C R A N K C A S E . . . 1

;ASKET, R . C O V E R . . . 0 . 7 2 11393-KCJ-710 G A S K E T , R . C O V E R . . . 1

LEVER COMP., CLUTCH 3 15650-KCN-000 G A U G E , O I L L E V E L . . . 1

O I L S E A L , 1 2 X 2 2 X 5 4 22810-KBB-900 L E V E R C O M P . , C L U T C H . . . 1 5 2 2 8 1 5 - 4 2 8 - 0 0 0 S P R I N G , C L U T C H L E V E R . . . 1 6 9 1 2 0 1 - 1 4 8 - 0 0 3 O I L S E A L , 1 2 X 2 2 X 5 CARAI)... 1 7 9 1 3 0 7 - 0 3 5 - 0 0 0 O - R I N G , 1 8 X 3 . . . 1 8 9 4 3 0 1 - 0 8 1 4 0 P I N , D O W E L , 8 X 1 4 . . . 2 9 9 4 3 0 5 - 3 0 1 0 2 P I N , S P R I N G , 3X10... 1 1 0 9 6 0 0 1 - 0 6 0 4 0 - 0 0 B O L T , F L A N G E , 6 X 4 0 . . . 1 1 1 1 9 6 0 0 1 - 0 6 0 5 0 - 0 0 B O L T , F L A N G E , 6X50... 1 1 9 9 3 . 1 0 . 0 1 E E - 5

2 1

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C l u t c h

Service item

=.R.T. Bagianyang diservis r IUTER COMP., CLUTCH...

CENTER COMP., CLUTCH DISK, CLUTCH FRICTION

ONE OR ALL -satuatausemuanya) INC. RELATIVE PART

.termasukpartyang berhubungan) .PLATE, CLUTCH PRESSURE

?OD, CLUTCH LIFTER... jPRING, CLUTCH... (ONE OR ALL- SatU ataU semuanya)

1 .I

0.7

0.8

Ref.No. Part No. Nomor Petunjuk NomorPart 1 15451-107-000 2 ZZIOO-KCN-000 3 22121-KCS-650 4 22125-KW7-900 5 22131-KCN-000

WASHER, OIL FILTER ROTOR LOCKING OUTER COMP., CLUTCH ... CENTER COMP., C L U T C H . . . . SEAT, JUDDER SPRING . . . . G U I D E , CLUTCH OUTER . . . . 6 22201-MJB-000 D I S K , C L U T C H F R I C T I O N . . . . 7 22201-166-000 D I S K , C L U T C H F R I C T I O N . . . .

a

22311.-62040H P L A T E , C L U T C H . . . . 9 22350-107-010 P L A T E , C L U T C H P R E S S U R E . . . . 10 22361-437-000 P L A T E , CLUTCH LIFTER . . . .

11 22366-KCJ-710 ROD, CLUTCH LIFTER ... 12 22401-KCJ-710 SPRING, CLUTCH ... 13 22402-KW7-900 SPRING, JUDDER ... 14 90050-357-000 BOLT, SPECIAL FLANGE, 6X22 .... 15 90231-KBS-720 NUT, LOCK, 16MM ... 16 90461-107-000 WASHER B, SPLINE, 2OMM ... 17 91008-KK6-000 BEARING, RADIAL BALL, 16003 ...

Description Nama - Part Reed. No. Jumlah GL 200 1 1 1 1 1 1 4 4 1 1 1 4 1 4 1 1 1

Serial No. Notes NomorSerie Catatan

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O i

I

p u m p ” 7 b&90 r P 17 ' 17 KCJ3-E0700 Service i tern

F.R.T. Ref.Nc. Part No. Description Serial No. Notes Bagianyang diservis Nomor

Petunjuk NomorPart Nama-Part NomorSerie Catatan

U M P A S S Y . , O I L . . . 0 . 9 1 15100-KCN-000 PUMP ASSY., OIL... 1

ROTOR COMP., OIL FILTER 2 15131-KBB-900 GEAR, OIL PUMP DRIVE (34TI.... 1

EAR, OIL PUMP DRIVE... 0.8 3 15331-399-000 ROTOR, OIL PUMP INNER (YAMADA) 1 CAP, OIL FILTER ROTOR 4 15332-399-000 R O T O R , OIL PUMP OUTER (YAMADA) 1 EAR, PRIMARY DRIVE... 1.1 5 15430-440-030 ROTOR COMP., OIL FILTER... 1

6 15436-107-000 CAP, OIL FILTER ROTOR... 1

7 15441-KCS-650 THROUGH, OIL... 1

8 15446-107-000 SPRING, OIL THROUGH... 1

9 15459-107-000 GASKET, OIL FILTER ROTOR CAP.. 1

IO 23121-KCN-000 GEAR, PRIMARY DRIVE (22T)... 1

11 90101-440-000 SCREW, FLAT, 6X30... 2

12 90231-~~~-651 NUT, LOCK, 16MM... 1

13 90434-KN6-930 WA S H E R, 16MM...

1

14 91304-KK3-830 O - R I N G , 9.4X2.4... 2

15 92101-05020-OA BOLT, HEX., 5X20... 2

16 93600-04012-OA SCREW, FLAT, 4X12... 2

17' -93700-05012-OA SCREW, OVAL, 5X12... 3

18 94251-08000 P I N , LOCK, 8MM... 1

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L e f t c r a n k c a s e c o v e r

13

14 KCJ3-EOBOO

S e r v i c e i tern Ref.No. P a r t N o . D e s c r i p t i o n neqd. No.

F . R. T. S e r i a l N o . N o t e s Bagian yang diservis N o m o r _{N o m o r Part} _{N a m a}

_-

_Part J u m l a h

Petunjuk GL ZOO Nomor Serie Catatan

O V E R , L . C R A N K C A S E . . . 0 . 9 1 11341-KCJ-710 C O V E R , L . C R A N K C A S E . . . 1 O V E R , R E D U C T I O N G E A R . . . 0 . 2 2 11355-KCN-000 C O V E R , R E D U C T I O N G E A R . . . 1 O V E R , L . R R . C R A N K C A S E . . . 0 . 1 3 11361-KCJ-710 C O V E R , L . R R . C R A N K C A S E . . . 1 A S K E T , L . C O V E R . . . 0 . 6 4 1 1 3 6 3 - 4 3 7 - 6 2 0 R U B B E R , R R . C O V E R M O U N T I N G . . . . 1 5 11395-KCJ-710 G A S K E T , L . C O V E R . . . 1 6 90084-KCJ-710 C A P , A . C . G E N E R A T O R . . . 1 7 90087-KCJ-710 C A P , 30MM... 1 8 90703-HC4-000 P I N , D O W E L , 10X14... 2 9 9 1 3 0 3 - 3 7 7 - 0 0 0 O - R I N G , 1 3 . 8 X 2 . 5 . . . 1 10 91304-MN5-003 O - R I N G , 63X3 (ARAI)... 1 1 1 9 1 3 5 6 - 4 2 5 - 0 0 3 O-RING, 29.7X2.4 (NOK)... 1 1 2 9 6 0 0 1 - 0 6 0 2 0 - 0 0 B O L T , F L A N G E , 6 X 2 0 . . . 1 1 3 9 6 0 0 1 - 0 6 0 2 5 - 0 0 B O L T , F L A N G E , 6 X 2 5 . . . 2 1 4 9 6 0 0 1 - 0 6 0 4 0 - 0 0 B O L T , F L A N G E , 6 X 4 0 . . . 4 1 5 9 6 0 0 1 - 0 6 0 5 0 - 0 0 B O L T , F L A N G E , 6 X 5 0 . . . 1 1 6 9 6 0 0 1 - 0 6 0 6 0 - 0 0 B O L T , F L A N G E , 6 X 6 0 . . . 1 17 96001-06070-00 BOLT, FLANGE, 6X70... 2 1993.10.01 E E-8 3 /.

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G e n e r a t o r

S e r v i c e i tern . Bagian yang diservis F. R. T. L U T C H C O M P . , S T A R T I N G O N E W A Y . 1 . 0 FLYWHEEL COMP.

G N I T I O N P U L S E G E N E R A T O R C O M P . . 0 . 8 TATOR COMP... 0 . 9

KCJ3-E0900

ief.No.

Part No.

D e s c r i p t i o n R e q d . N o . S e r i a l N o . N o t e s

Uomor

‘etunjuk Nomor Part N a m a - Part J u m l a hGL 200 Nomor Serie Catatan 28125-KW3-006 C L U T C H COMP., S T A R T I N G O N E W A Y 1 1 2 3 4 5

30300-HAO-033 IGNITION PULiE GENERATOR C O M P . (TEC) 1 31110-KCJ-711 F L Y W H E E L COMP... 1 31120-KCJ-711 STATOR COMP... 1 3 2 9 7 5 K C N - 0 0 0 G U I D E , A . C . G E N E R A T O R C O R D . . . . 1 6 9 0 0 8 5 - 4 1 3 - 7 8 1 B O L T , S O C K E T , 6MM...

. .

6 7 90089-KAS-900 B O L T , F L A N G E S O C K E T , 5 X 1 4 . . . 2 8 90092-KES-000 BOLT, STOPPER TENSIONER SHA F T . 3 9 90163-HA8-000 B O L T , UES, 10X48... . . 1 IO 90403-KN6-930 WASHER, 10X24... . . 1

1 9 9 3 . 1 0 . 0 1 E E - 9

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E - 1 0

S t a r t i n g g e a r

S ervic e i t e m

Bagian yang diservis F. R. T. E A R C O M P . , S T A R T I N G D R I V E N . . . . 0 . 8 E A R , R E D U C T I O N . . . 0 . 3 E A R , I D L E . . . 0 . 7 6 2ef.Nc. P a r t N o . D e s c r i p t i o n Reqd. N o . domor

Petunjuk Nomor Part Nama

-

Part

J u m l a h GL 200 1 2 8 1 I O - K C N - 0 0 0 G E A R C O M P . , S T A R T I N G D R I V E N . . . 1 2 28114-KN6-930 C O L L A R , S T A R T I N G D R I V E N G E A R . . 1 3 28130-KCN-000 G E A R , R E D U C T I O N (61T/17T)... 1 4 28132-KN6-930 S H A F T , R E D U C T I O N G E A R . . . . 1 5 28140-KCN-000 G E A R , I D L E (15T116T)... 1 6 28142-KWI - 9 0 0 S H A F T , I D L E G E A R . . . . 1 KCJ3-El000 S e r i a l N o . N o t e s Nomor Serie Catatan

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S t a r t i n g m o t o r

BBgian yang diservis F. R. T. O T O R A S S Y . , S T A R T I N G . . . 0 . 3 R U SH SE T, T ER M I N A L. . . 0 . 5 HOLDER SET, BRUSH

r

-_-

_I

KCJ3-El100

Ref.Nc. P a r t N o . D e s c r i p t i o n Reqd. NO. S e r i a l N o . N o t e s

Vomor _{Nomor Part} N a m a

-

Part Jumlah Nomor Serie Catatan

petunjuk GL 100

1 31200-KCN-003 MOTOR ASSY., STARTING

,

2 3 1 2 0 1 -KSS-901

3 31204-KSS-901 4 31205-MN4-008 5 31206-KWI - 9 0 1

(MITSUEA) BRUSH SET, TERMINAL . . . . SPRING, CARBON BRUSH . . . . B O L T , S E T T I N G . . . . HOLDER SET, BRUSH . . . .

6 31207-KS5-901 RING . . . .

7 9 0 0 7 1 - M B O - 0 0 0 NUT-WASHER, 6MM . . . .

8 90122-MN4-008 WASHER, STEEL PLATE . . . . 9 91309-425-003 O - R I N G , 2 4 . 4 x 3 . 1 (ARAI) . . . . 1 0 91320-MBO-000 O-RING ... 11 95801-06035-00 B O L T , F L A N G E , 6X35 . . . . 1 2 95801-06060-00 B O L T , F L A N G E , 6X60 . . . . 1 1 2 2 1 2 2 2 1 3 1 1 1993.10.01 E E-II 3 7

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C r a n k c a s e

Bagian yang diservis F.R.T. RANKCASE COMP., R... zid,.9 ASKET, CRANKCASE... ti.4 RANKCASE COMP., L... X5.8 CREEN, OIL FILTER... 0.1 INC. RELATIVE PART

.termasukpartyang berhubungan)

16

ief.No. Part No. Uomor 'etunjuk NomorPart 11100-KCJ-710 DescriDtion Read. N o . Nama-Part 11191-KCJ-710 11200-KCJ-710 12361-383-000 14513-KBB-900 CRANKCASE COMP., R ... GASKET, CRANKCASE ... CRANKCASE COMP., L ... CAP, TAPPET ADJUSTING HOLE .... PLATE, CAM CHAIN PETTING ... 6 15421-107-000 SCREEN, OIL FILTER ... 7 15426-107-000 SPRING, OIL FILTER SCREEN ... 8 15761-KCJ-710 TUBE, BREATHER ... 9 15772-292-010 CLIP, BREATHER TUBE ... 10 22838-437-000 HOLDER, CLUTCH WIRE ... 11 32976-KCN-000 CLAMPER, WIRE HARNESS ... 12 35750-GS3-003 CONTACT, NEUTRAL SWITCH ... 13 35752-028-300 SPACER, NEUTRAL SWITCH ... 14 90031-KN6-930 BOLT A, CYLINDER STUD ... 15 90032-KN6-930 BOLT El, CYLINDER STUD ... 16 90703-HC4-000 PIN, DOWEL, 10x14 ... 17 91206-286-013 OIL SEAL, 14X28X7 (ARAI) ... 18 91303-KK3-830 O-RING, 35X3 ... 19 91312-107-000 O-RING, 7 'XI.7 ... 20 95701-06012-08 BOLT, FLANGE, 6X12 ... 21 96001-06012-00 BOLT, FLANGE, 6X12 ... 22 96001-06050-00 BOLT, FLANGE, 6X50 ... 23 96001-06060-00 BOLT, FLANGE, 6X60 ... Serial N o . Notes Jumlah GL 200 YomorSerie Catatan 1 1 2 2 2 8

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C r a n k s h a f t.Pi s t o n

-S ervic e i t e m _Ref.No. P a r t N O. D e s c r i p t i o n Resd. No. S e r i a l N o . N o t e s Eagian yang diservis F. R. T. N o m o r

Petunjuk Nomor Part N a m a P a r t

J u m l a h

GL 200

Nomor Serie Catatan

RANKSHAFT COMP . . . *5.3 1 13000-KCN-000 CRANKSHAFT COMP . . . . 1

I N G S E T , P I S T O N. . . *3.2 2 1 3 0 1 1 -KBB-305 R I N G S E T , P I S T O N (STD.) . . . . l Selection table of connecting rod large end bearing roller P I S T O N 13021 -KBB-305 R I N G S E T , P I S T O N ( O S 0 . 2 5 ) . . . . (1) (Radial Clearance 0 - 8 Mm) *3.1 13031 -KEtFJ-305 R I N G S E T , P I S T O N ( O S 0 . 5 0 ) (1) Tabel pemilihan bantalan ujung besar batang penggerak I N , P I S T O N . . . . . . . . (Toleransi Radial 0 - 8 urn) OD, C ONN E C TI NG . ( A C TU A L T IM E) 3 1 3 1 0 1 -KElB-901 P I S T O N ( S T D . ) . . . . 1

I N C . R E L A T I V E P A R T ) 13102-KBB-305 P I S T O N ( O S 0 . 2 5 ) . . . . (I) :EARINGi R A D I A L B A L L , 2 8 X 7 2 X 1 8 . a.6 13103-KBEf-305 P I S T O N ( O S 0 . 5 0 ) . . . . (I) 4 1 3 1 1 1 - 4 4 0 - 0 0 0 P I N , P I S T O N . . . . l 5 1 3 2 0 1 - K C N - 3 0 0 ROD, CONNECTING . . . . 1 6 13311-KCN-300 CRANKSHAFT, R . . . . 1 7 1 3 3 2 1 - K C N - 3 0 0 CRANKSHAFT, L . . . . 1 8 13380-KCN-300 P I N C O M P . , C R A N K . . . . 1 9 1 4 3 1 1 -KN6-931 S P R O C K E T , T I M I N G . . . . 1 1 0 9 0 7 0 1 -HO6-010 K E Y , WOODRUFF, 25X14X4 . . . . 1 1 1 9 1 0 0 1 -KC&961H B E A R I N G , R A D I A L B A L L , 2 8 X 7 2 X 1 8 2 1 2 91102-KC6-003 ROLLER, 4 X 1 4 . 8 A ( R E D ) . . . . 1 8 91103-KC6-003 R O L L E R, 4x14.8 B (BLUE) . . . . 18 91104-KC6-003 R O L L E R , 4 X 1 4 . 8 C ( W H I T E ) . . . . 1 8 1 3 91105-KW3-003 R E T A I N E R , CONNECTING ROD LARGE END 1 1 4 9 4 6 0 1 - I 5 0 0 0 C L I P , P I S T O N P I N , 1 5 M N . . . . 2

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Transmisson

Bagian yang diservis F.R.T. AINSHAFT COMP., TRANSMISSION.. W.6

I N C . R E L A T I V E P A R T

termasukpartyang berhubungan)

C O U N T E R S H A F T , T R A N S M I S S I O N INC. RFIATIVE PART

termasukpartyang berhubungan)

WHEN SERVICING COMP., UNIT, F . R . T . IS 4 . 8

jika unit iengkap diservis, F.R.T. adalah 4,8)

P R O C K E T , D R I V E . . . 0 . 2 Ref.No. P a r t N o . Nomor Petunjuk NomorPart 11108-KCJ-710 Description

Nama

I

Part Meqd. No.Jumlah

GL 200 23210-KCJ-710 23221-KCJ-710 23421-KCJ-710 23427-439-000 P L A T E , B E A R I N G S E T T I N G . . . . M A I N S H A F T C O M P . , T R A N S M I S S I O N . C O U N T E R S H A F T , T R A N S M I S S I O N . . . . G E A R , C O U N T E R S H A F T L O W . . . . COLLAR, COUNTERSHAFT LOW GEAR.

6 23431-KA2-000 B U S H , 20~~ . . . .

7 23431-437-000 B U S H , 2 0 M M . . . .

a 23441-KCJ-710 G E A R , M A I N S H A F T S E C O N D . . . .

9 23451-KCJ-710 G E A R , C O U N T E R S H A F T S E C O N D ...

10 23452-KWI-900 B U S H , 20X23X9 . . . .

11 23461-KCJ-710 G E A R , MAINSHAFT THIRD & FOURTH

12 23471-KCJ-710 G E A R , C O U N T E R S H A F T T H I R D ... 13 23491-KCJ-710 G E A R , C O U N T E R S H A F T F O U R T H ... 14 23501-KCJ-710 G E A R , M A I N S H A F T F I F T H . . . . 15 23511-KCJ-710 G E A R , C O U N T E R S H A F T F I F T H ... 16 17 1: 20 23512-KCJ-710 23513-KCJ-710 23801-KKI-010 23811-KR3-600 90001-KN6-930 G E A R , MAINSHAFT T O P ... G E A R , COUNTERSHAFT TOP ... SPROCKET, DRIVE (13T)... PLATE AZ, FIXING... BOLT, SOCKET, 6X16... 21 90451-107-000 22 90451-365-000 23 90452-437-000 24 90454-107-000 25 90455-107-000 WASHER, THRUST, 15MM.... 1;ASHER, THRUST, 15MM.... WASHER, THRUST, 16.5MM.. WASHER, THRUST, 2OMM.... WASHER A, SPLINE, ZOMM..

S e r i a l N o . Notes YomorSerie Catatan 1 1 1 1 2 2

30

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T r a n s m i s s o n

S e r v i c e i t e m

Bagian yang diservis F . R. T.

KCJ3-El400

?ef.No. P e r t NO.

rlomor

‘etunjuk Nomor Part

D e s c r i p t i o n N a m a - Part Reqd. N o . J u m l a h GL 100 S e r i a l N o . N o t e s Nomor Serie Catatan 2 6 9 0 4 6 3 - 4 3 7 - 0 0 0 W A S H E R , S P L I N E , 22MM... 2

2 7 9 0 4 6 4 - 3 6 0 - 0 0 0 WASHER, COUNTERSHAFT THIRD 2 8 9 0 4 6 5 - 3 6 0 - 0 0 0 2 9 9 0 6 0 1 - 4 3 7 - 0 0 0 3 0 9 0 6 0 5 - 2 0 0 - 0 0 0 S P L I N E 1 WASHER, L O C K . . . . 1 C I R C L I P , E X T E R N A L , 22MM... 2 S E T R I N G , 2OMM... 2 31 91005-KCN-003 B E A R I N G , R A D I A L B A L L , 20X55X11 1 3 2 96100-62020i-i B E A R I N G , R A D I A L B A L L , 6202U... 1 3 3 9 1 2 0 1 - 0 3 0 - 0 3 3 O I L S E A L , 20X34X7 CARAI)... 1 3 4 92101-06010-OA B O L T , H E X . , 6X10... 2 3 5 961 OO-62040t-i B E A R I N G , R A D I A L B A L L , 6204.... 1 3 1

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G e a r s h i f t d r u m

Bagianyang diservis F.R.T. ORK, GEARSHIFT... ti.4 ONE OR ALL - satu atau semuanya) DRUM, GEARSHIFT

AM, GEARSHIFT... 1.2 TOPPER COMP., GEARSHIFT DRUM.. 0.8 INC. RELATIVE PART

termasuk part yang berhubungan) PLATE, GEARSHIFT

PINDLE COMP., GEARSHIFT... 0.9

1'5

I

8

I

20 2 KCJ3-El500 lef.No. P a r t N o . 4omor

Description Nama

-

Part

Reqd. N o .

Jumlah GL 200 24211-KWI-900 FORK, R. GEARSHIFT... 1 24221-427-010 FORK, L. GEARSHIFT ... 24231-107-010 FORK, CENTER GEARSHIFT ... 24241-KCS-650 SHAFT, GEARSHIFT FORK GUIDE ... 24301-KCJ-710 DRUM, GEARSHIFT ... 6 24411-446-650 CAM, GEARSHIFT ... 7 24430-KCJ-710 STOPPER COMP., GEARSHIFT DRUM. 8 24435-437-000 SPRING, SHIFT DRUM STOPPER .... 9 24610-446-650 SPINDLE COMP., GEARSHIFT ... IO 24621-446-650 PLATE, GEARSHIFT ... 11 24631-107-000

12 24651-437-000 13 35753-KG2-951 14 90023-KWI-900

SPRING, GEARSHIFT PLATE ... SPRING, GEARSHIFT RETURN ...

15 90408-KWI-900

ROTOR, NEUTRAL SWITCH ... BOLT, GEARSHIFT DRUM STOPPER

ARM PIVOT WASHER, 6NM ... 16 90451-001-000 17 92101-06025-OA 18 94251-10000 19 94510-12000 20 94510-14000 21 96220-40100 WASHER, THRUST, 14NN ... BOLT, HEX., 6X25 ... PIN, LOCK, IONM ... CIRCLIP, EXTERNAL, 12MN ... CIRCLIP, EXTERNAL, 14MN ... ROLLER, 4X10 ... 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1

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K i c k s t a r t e r s p i n d l e

Bagianyang diservis F. R. T. PINDLE, KICK STARTER... *3.9 INC. RELATIVE PART

termasukpartyangberhubungan)

)IL SEAL, 16X28X7... 0.6

&p

KCJ3-El600

lef.No. Part NO. Description Reqd. N o .

lomor _{Nomor Part} Nama-Part Jumlah

'etunjuk GL 200

1 28211-KCJ-710 PINION, KICK STARTER... 28221-KCJ-710 2 3 4 5 28251-KC6-000 28253-KCJ-710 28254-437-000

RATCHET, KICK STARTER ... SPINDLE, KICK STARTER ... SPRING, KICK STARTER RATCHET . SEAT, RATCHET SPRING ... 6 28261-KCJ-710 SPRING, KICK STARTER ... 7 28262-437-000 COLLAR, KICK SPINDLE ... 8 28263-KCJ-710 RETAINER, STARTER SPRING ... 9 90004-437-000 BOLT, KICK RATCHET ... 10 90401-KCJ-710 WASHER, 12NN ... 11 90453-107-000 WASHER A, THRUST, 2ONM ... 12 90459-107-000 WASHER, THRUST, 12NN ... 13 91204-259-003 OIL SEAL, 16X28X7 CARAI) ... 14 94510-16000 CIRCLIP, EXTERNAL, 16MM ... 15 94510-20000 CIRCLIP, EXTERNAL, 2ONN ...

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

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C a r b u r e t o r

Service i tern

Bagian yang diservis F. R. T. ASKET SET... 1.0 EEDLE SET, JET... 0.9 LOAT SET... 0.6 VALVE COMP., FLOAT

CLIP, TUBE

OP SET... 0.4 CHAMBER SET, FLOAT

R M S E T , L I N K . . . . 0 . 8 LINK SET

'IAPHRAGM SET, PUMP... 0.5 'ALVE SET, AIR CUT... 0.3 ARBURETOR ASSY... 0.7 VALVE, THROTTLE

ief.No. P a r t N o . Jomor

Description Nama

-

Part

Reqd. No. Jumlah

GL 200

Serial No. Notes NomorSerie Catatan 3 4 5 6 7 8 9 10 fl 12 13 14 15 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6010-428-671 GASKET SET... 6012-KCJ-710 6013-439-921 6014-KZI-670 6015KCJ-710

NEEDLE SET, JET ... FLOAT SET ... TOP SET . . . . CHAMBER SET, FLOAT . . . . 6016-402-004 SCREW SET A . . . . 6018-428-671 A R M S E T , L I N K . . . . 6021-KCJ-710 DIAPHRAGM SET, PUMP . . . . 6028-KBW-901 SCREW SET 0 . . . . 6029-426-003 SCREW SET C . . . . 6033-KCJ-710 L I N K S E T . . . . 6037-KCJ-710 STAY SET . . . . 6038-KCJ-710 STAY SET, CHOKE . . . . 6048-Kf37-901 V A L V E S E T , A I R C U T . . . . 6100-KCJ-710 CARBURETOR ASSY . . . . 16 16111-KBW-900 VALVE, THROTTLE . . . . 17 16155-397-971 VALVE COMP., FLOAT . . . . 18 16165-KBW-900 HOLDER, NEEDLE JET . . . . 19 16168-382-014 H O L D E R , J E T . . . . 20 16198-KBW-900 TUBE . . . . 21 16199-KCJ-710 22 93600-05010-lti 23 93892-03008-18 TUBE . . . . SCREW, F L A T , 5X10 . . . . SCREW-WASHER, 3 x 8 ... SCREW-WASHER, 4X8 ... 2 4 9 3 8 9 2 - 0 4 0 0 8 - 1 8 2 5 9 3 8 9 2 - 0 4 0 1 2 - 1 8 S C R E W - W A S H E R , 4 X 1 2 . . . .

34

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C a r b u r e t o r S e r v i c e i tern Bagian-yang diservis F. R. T. Ref.Nc. P a r t N o . D e s c r i p t i o n N o m o r Reqd. N o . S e r i a l N o . N o t e s Petunjuk Nomor Part N a m a

-

Part J u m l a hGL 200 Nomor Serie Catatan

2 6 9 3 8 9 2 - 0 4 0 1 4 - 1 8 SCREW-WASHER, 4x14... 2 2 7 9 3 8 9 2 - 0 4 0 1 6 - 1 8 SCREW-WASHER, 4X16... 3 2 8 9 3 8 9 2 - 0 5 0 1 0 - 1 8 SCREW-WASHER, 5X10... 1 2 9 9 5 0 0 2 - 0 2 6 5 9 C L I P , T U B E (86.5)... 2 3 0 9 9 1 0 1 - 3 9 3 - 1 2 0 0 J E M A I N ,T , #120... 1 31 9 9 1 0 3 - 4 4 0 - 0 3 8 0 J E T , S L O W , #38... 1