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and bacteriophages for food and beverage biopreservation

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34 56 78 910 12 34 56 78 920 12 34 56 78 930 12 34 56 78 940 12 4344 45X Number 201

Protective cultures, antimicrobial metabolites

and bacteriophages for food and beverage

biopreservation

Edited by

Christophe Lacroix

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Published by Woodhead Publishing Limited, Abington Hall, Granta Park, Great Abington, Cambridge CB21 6AH, UK

www.woodheadpublishing.com

Woodhead Publishing, 525 South 4th Street #241, Philadelphia, PA 19147, USA Woodhead Publishing India Private Limited, G-2, Vardaan House, 7/28 Ansari Road, Daryaganj New Delhi – 110002, India

www.woodheadpublishingindia.com

First published 2011, Woodhead Publishing Limited

© Woodhead Publishing Limited, 2011. Chapter 8 was prepared by United States government employees; that chapter is therefore in the public domain and cannot be copyrighted.

The authors have asserted their moral rights.

This book contains information obtained from authentic and highly regarded sources.

Reprinted material is quoted with permission, and sources are indicated. Reasonable efforts have been made to publish reliable data and information, but the authors and the publisher cannot assume responsibility for the validity of all materials. Neither the authors nor the publisher, nor anyone else associated with this publication, shall be liable for any loss, damage or liability directly or indirectly caused or alleged to be caused by this book.

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The consent of Woodhead Publishing Limited does not extend to copying for general distribution, for promotion, for creating new works, or for resale. Specific permission must be obtained in writing from Woodhead Publishing Limited for such copying.

Trademark notice: Product or corporate names may be trademarks or registered trademarks, and are used only for identification and explanation, without intent to infringe.

British Library Cataloguing in Publication Data

A catalogue record for this book is available from the British Library.

ISBN 978-1-84569-669-6 (print) ISBN 978-0-85709-052-2 (online)

ISSN 2042-8049 Woodhead Publishing Series in Food Science, Technology and Nutrition (print) ISSN 2042-8057 Woodhead Publishing Series in Food Science, Technology and Nutrition (online) The publisher’s policy is to use permanent paper from mills that operate a sustainable forestry policy, and which has been manufactured from pulp which is processed using acid-free and elemental chlorine-free practices. Furthermore, the publisher ensures that the text paper and cover board used have met acceptable environmental accreditation standards.

Typeset by RefineCatch Limited, Bungay, Suffolk Printed by TJI Digital, Padstow, Cornwall, UK

© Cover image: Swiss National Science Foundation SNSF, Berne, Switzerland.

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Contents

Contributor contact details ... xii

Woodhead Publishing Series in Food Science, Technology and Nutrition ... xvi

Preface ... xxiii

Part I Food biopreservation 1 Identifying new protective cultures and culture components for food biopreservation ... 3

R. J. Jones, AgResearch Ltd, New Zealand, P. A. Wescombe, BLIS Technologies Ltd, New Zealand and J. R. Tagg, University of Otago, New Zealand 1.1 Introduction ... 3

1.2 Historical perspectives ... 4

1.3 Bacteriocins of Gram-positive bacteria and the nature of bacteriocin-like inhibitory substance (BLIS) ... 5

1.4 Characteristics of microbes and inhibitory products of relevance to their potential protective activity in food ... 10

1.5 Screening methodologies in food biopreservation ... 12

1.6 Our procedure for inhibitor screening in food biopreservation ... 16

1.7 Molecular methods of screening in food biopreservation ... 17

1.8 Future considerations ... 20

1.9 References ... 20

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2 Antifungal lactic acid bacteria and propionibacteria for

food biopreservation ... 27

S. Miescher Schwenninger, L. Meile and C. Lacroix, ETH Zurich, Switzerland 2.1 Introduction ... 27

2.2 Spoilage fungi in food: undesired yeasts and moulds ... 28

2.3 Traditional control of spoilage fungi in food ... 31

2.4 Antifungal lactic and propionic acid bacteria (LAB and PAB) ... 34

2.5 Efficiency of antifungal LAB and PAB in food challenge tests: a first step from in vitro towards in vivo ... 37

2.6 Antifungal metabolites and further inhibitory mechanisms ... 42

2.7 The long road from research to industry: commercial antifungal protective cultures ... 52

2.8 Future trends ... 54

2.9 Summary ... 56

2.10 References ... 57

3 Nisin, natamycin and other commercial fermentates used in food biopreservation ... 63

J. Delves-Broughton, Danisco Food Protection, UK and G. Weber, Danisco Food Protection, USA 3.1 Introduction ... 63

3.2 Nisin used in food biopreservation ... 63

3.3 Natamycin used in food biopreservation ... 77

3.4 Undefined fermentates used in food biopreservation ... 81

3.5 Future trends ... 86

3.6 Sources of further information and advice ... 87

3.7 References ... 87

4 The potential of lacticin 3147, enterocin AS-48, lacticin 481, variacin and sakacin P for food biopreservation ... 100

V. Fallico, O. McAuliffe, R. P. Ross, Teagasc Food Research Centre, Moorepark, Ireland and G. F. Fitzgerald and C. Hill, University College Cork, Ireland 4.1 Introduction ... 100

4.2 The potential of lacticin 3147 for food biopreservation ... 101

4.3 The potential of enterocin AS-48 for food biopreservation ... 106

4.4 The potential of lacticin 481 for food biopreservation ... 112

4.5 The potential of variacin for food biopreservation ... 115

4.6 The potential of sakacin P for food biopreservation ... 116

4.7 Future trends ... 119

4.8 Sources of further information and advice ... 120

4.9 References ... 121

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12 34 56 78 910 12 34 56 78 920 12 34 56 78 930 12 34 56 78 940 12 4344 45X 5 The potential of reuterin produced by Lactobacillus reuteri as a

broad spectrum preservative in food ... 129

M. Stevens, S. Vollenweider and C. Lacroix, ETH Zurich, Switzerland 5.1 Introduction ... 129

5.2 Lactobacillus reuteri, a probiotic bacterium with intestinal activity ... 130

5.3 The reuterin-HPA system ... 134

5.4 Antimicrobial activity of reuterin ... 138

5.5 Production of reuterin on a large scale ... 147

5.6 Reuterin as a food preservative ... 148

5.7 Additional antimicrobial compounds produced by L. reuteri ... 152

5.8 Concluding remarks and future trends ... 153

5.9 References ... 153

6 Bacteriophages and food safety ... 161

L. Fieseler and M. J. Loessner, ETH Zurich, Switzerland and S. Hagens, EBI Food Safety, The Netherlands 6.1 Introduction ... 161

6.2 Bacteriophages ... 162

6.3 Pathogen detection using bacteriophages ... 163

6.4 Application of bacteriophages to control bacterial pathogens in foods: an overview ... 168

6.5 Phage therapy: on the way to safer food? ... 173

6.6 References ... 174

Part II Applications of protective cultures, bacteriocins and bacteriophages in food animals and humans 7 Using antimicrobial cultures, bacteriocins and bacteriophages to reduce carriage of food-borne bacterial pathogens in poultry .... 181

P. L. Connerton, A. R. Timms and I. F. Connerton, University of Nottingham, UK 7.1 Introduction ... 181

7.2 Antimicrobial cultures to reduce carriage of food-borne bacterial pathogens in poultry ... 182

7.3 Bacteriocins to reduce carriage of food-borne bacterial pathogens in poultry ... 185

7.4 Bacteriophages to reduce carriage of food-borne bacterial pathogens in poultry ... 187

7.5 Regulatory issues in reduction of food-borne bacterial pathogens in poultry ... 195

7.6 Future trends ... 196

7.7 Sources of further information and advice ... 197

7.8 References ... 197

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8 Using antimicrobial cultures, bacteriocins and bacteriophages to reduce carriage of foodborne pathogens in cattle and

swine ... 204

T. R. Callaway, T. S. Edrington, R. C. Anderson, J. A. Byrd, M. H. Kogut, R. B. Harvey and D. J. Nisbet, United States Department of Agriculture, Agricultural Research Service (USDA-ARS), USA and C. W. Aiello, Carilion Medical Center, USA 8.1 Introduction ... 204

8.2 Antimicrobial cultures: enhancing natural competition ... 207

8.3 Direct assault: anti-pathogen intervention strategies ... 212

8.4 Conclusions ... 215

8.5 Disclaimer ... 215

8.6 References ... 216

9 Controlling fungal growth and mycotoxins in animal feed ... 225

M. Olstorpe, K. Jacobsson, V. Passoth and J. Schnürer, Swedish University of Agricultural Sciences, Sweden 9.1 Introduction ... 225

9.2 Fungal growth and mycotoxins in animal feed ... 226

9.3 Preservation techniques ... 227

9.4 Biopreservation ... 229

9.5 From strain discovery to biopreservative starter culture ... 233

9.6 Concluding remarks ... 235

9.7 References ... 235

10 Biological control of human digestive microbiota using antimicrobial cultures and bacteriocins ... 240

I. Fliss, R. Hammami and C. Le Lay, Laval University, Canada 10.1 Introduction ... 240

10.2 Human gastrointestinal defenses ... 241

10.3 Gastrointestinal microbiota as partner for human defense ... 242

10.4 Antimicrobial cultures: lactic acid bacteria and probiotics ... 242

10.5 Mechanisms of action in human digestive microbiota ... 244

10.6 Antimicrobial cultures: prevention and treatment of gastrointestinal diseases ... 248

10.7 Tools for studying biological activities of antimicrobial cultures ... 252

10.8 Conclusion and future trends ... 254

10.9 References ... 254

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12 34 56 78 910 12 34 56 78 920 12 34 56 78 930 12 34 56 78 940 12 4344 45X Part III Applications of protective cultures, bacteriocins and

bacteriophages in foods and beverages

11 Applications of protective cultures, bacteriocins and

bacteriophages in milk and dairy products ... 267

M. Medina and M. Nuñez, INIA, Spain 11.1 Introduction ... 267

11.2 Bacteriocins to improve the safety of dairy foods ... 268

11.3 Bacteriocins in combined treatments ... 275

11.4 Bacteriocins to enhance the quality and flavour of cheese ... 279

11.5 Bacteriophages to improve the safety and quality of milk and dairy products ... 285

11.6 Conclusions and future trends ... 287

11.7 References ... 288

12 Applications of protective cultures, bacteriocins and bacteriophages in fermented meat products ... 297

T. Aymerich, M. Garriga and J. Monfort, IRTA, Spain 12.1 Introduction ... 297

12.2 Food safety of fermented sausages ... 298

12.3 Microbiota of fermented sausages ... 299

12.4 Bioprotective cultures for safety of fermented sausages ... 301

12.5 Application of bacteriocins in fermented sausages ... 307

12.6 Use of bacteriophages to improve food safety and meat environment ... 311

12.7 Legislation aspects and constraints ... 313

12.8 Future trends ... 314

12.9 Sources of further information and advice ... 314

12.10 Acknowledgement ... 315

12.11 References ... 315

13 Applications of protective cultures, bacteriocins and bacteriophages in fresh seafood and seafood products ... 324

M.-F. Pilet, ONIRIS, Nantes, France and F. Leroi, Ifremer, Nantes, France 13.1 Introduction ... 324

13.2 Microbial risk in seafood ... 326

13.3 Lactic acid bacteria in seafood products ... 329

13.4 Bioprotective lactic acid bacteria, bacteriocins and bacteriophages for bacteria control ... 332

13.5 Industrial application ... 340

13.6 Future trends ... 340

13.7 Sources of further information and advice ... 341

13.8 References ... 342

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14 Microbial applications in the biopreservation of cereal products ... 348

G. Font de Valdez, G. Rollán, C. L. Gerez and M. I. Torino, Centro de Referencia para Lactobacilos (CERELA)-CONICET, Argentina 14.1 Introduction ... 348

14.2 Cereals in human nutrition and animal feed ... 349

14.3 Major contaminant agents in cereal-based products ... 350

14.4 Fermentative technologies as a tool for microbial biopreservation ... 351

14.5 Production in situ of antimicrobial compounds ... 354

14.6 Microbial metabolites used as additives in cereal biopreservation ... 356

14.7 Phage-based strategies ... 358

14.8 Conclusion ... 358

14.9 References ... 359

15 Biological control of postharvest diseases in fruit and vegetables... 364

N. Teixidó and R. Torres, IRTA, Catalonia, Spain, I. Viñas, University of Lleida, Catalonia, Spain and M. Abadias and J. Usall, IRTA, Catalonia, Spain 15.1 Introduction ... 364

15.2 Development programme of a biocontrol agent (BCA) ... 365

15.3 The search for biocontrol agents of postharvest diseases ... 366

15.4 Mechanisms of action ... 368

15.5 Production and formulation of biocontrol agents ... 375

15.6 Improvement of biocontrol agents ... 379

15.7 Integration of biocontrol agents with other alternative methods ... 383

15.8 Hurdles for biocontrol commercial application ... 385

15.9 Future trends ... 387

15.10 Sources of further information and advice ... 388

15.11 Acknowledgements ... 389

15.12 References ... 389

16 Biological control of pathogens and post-processing spoilage microorganisms in fresh and processed fruit and vegetables... 403

A. Gálvez, H. Abriouel, R. L. López and N. Ben Omar, University of Jaén, Spain 16.1 Introduction ... 403

16.2 Biocontrol of bacterial pathogens in fresh-cut produce ... 405

16.3 Biocontrol strategies for minimal processed fruits ... 410

16.4 Application of bacteriocins in fruit juices and vegetable drinks ... 413

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12 34 56 78 910 12 34 56 78 920 12 34 56 78 930 12 34 56 78 940 12 4344 45X 16.5 Application of bacteriocins in ready-to-eat and

canned vegetable foods ... 418

16.6 Application of bacteriocins or their producer strains in fermented vegetables ... 422

16.7 General conclusions and perspectives ... 424

16.8 References ... 425

17 Applications of protective cultures and bacteriocins in wine making ... 433

F. Ruiz-Larrea, University of La Rioja, Spain 17.1 Introduction ... 433

17.2 Wine fermentation ... 434

17.3 Lactic acid bacteria in wine making ... 435

17.4 Wine spoilage by bacteria ... 437

17.5 Sulphur dioxide: the classical antimicrobial agent in wine making ... 438

17.6 Bacteriocins ... 439

17.7 Bacteriocins produced by enological bacteria ... 441

17.8 Bacteriocins with antimicrobial activity against wine spoilage bacteria ... 443

17.9 Future trends ... 444

17.10 References ... 445

18 Control of mycotoxin contamination in foods using lactic acid bacteria ... 449

H. S. El-Nezami, University of Hong Kong, China and S. Gratz, University of Aberdeen, UK 18.1 Introduction ... 449

18.2 Control of the mycotoxin problem ... 450

18.3 Reduction of toxic effects in vitro ... 454

18.4 Effectiveness under physiological conditions ... 454

18.5 References ... 456

19 Active packaging for food biopreservation ... 460

S. Yildirim, ZHAW, Zurich University of Applied Sciences, Switzerland 19.1 Introduction ... 460

19.2 Food and active packaging ... 461

19.3 Antimicrobial packaging for food biopreservation ... 464

19.4 Natural antimicrobial agents and polymers ... 466

19.5 Other antimicrobial packaging systems ... 476

19.6 Design of antimicrobial packaging systems ... 479

19.7 Future trends ... 484

19.8 References ... 485

Index ... 491

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Contributor contact details

(* = main contact)

Editor C. Lacroix ETH Zurich

Institute of Food, Nutrition and Health

Schmelzbergstrasse 7, LFV C20 CH-8092 Zürich

Switzerland

E mail: [email protected].

ethz.ch

Chapter 1 R. J. Jones*

Food, Metabolism and Microbiology AgResearch Ltd Private Bag 3123 Hamilton 3240 New Zealand

Email: [email protected] P. A. Wescombe and J. R. Tagg BLIS Technologies Ltd Centre for Innovation University of Otago

PO Box 56 Dunedin 9016 New Zealand

E mail: [email protected];

[email protected]

Chapter 2

S. Miescher Schwenninger*, L. Meile and C. Lacroix ETH Zurich

Institute of Food, Nutrition and Health

Schmelzbergstrasse 7, LFV C20 CH-8092 Zurich

Switzerland

E mail: [email protected].

ethz.ch

Chapter 3

J. Delves-Broughton Danisco

6 North Street Beaminster Dorset DT8 3DZ UK

E mail: joss.delves-broughton@

danisco.com xii

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12 34 56 78 910 12 34 56 78 920 12 34 56 78 930 12 34 56 78 940 12 4344 45X G. Weber

Danisco

Four New Century Parkway New Century, KS 66031 USA

Chapter 4

V. Fallico, O. McAuliffe and P. Ross*

Teagasc

Moorepark Food Research Centre Fermoy

County Cork Ireland

Email: [email protected] G. F. Fitzgerald and C. Hill Department of Microbiology University College Cork Ireland

Chapter 5

M. Stevens*, S. Vollenweider and C. Lacroix

ETH Zurich

Institute of Food, Nutrition and Health

Schmelzbergstrasse 7, LFV C20 CH-8092 Zurich

Switzerland

E mail: [email protected].

ethz.ch

Chapter 6

L. Fieseler and M. J. Loessner*

ETH Zurich

Institute of Food, Nutrition and Health Schmelzbergstrasse 7, LFV C20

CH-8092 Zurich Switzerland

Email: [email protected] S. Hagens

EBI Food Safety Nieuwe Kanaal 7P 6709 PA Wageningen The Netherlands

Chapter 7

P. L. Connerton, A. R. Timms and I. F. Connerton*

Division of Food Sciences School of Biosciences

University of Nottingham, Sutton Bonington Campus

Loughborough

Leicestershire LE12 5RD UK

E mail: ian.connerton@nottingham.

ac.uk

Chapter 8

T. R. Callaway*, T. S. Edrington, R. C. Anderson, J. A. Byrd, M. H. Kogut, R. B. Harvey and D. J. Nisbet

USDA/Agricultural Research Service Southern Plains Agricultural Research Center

Food and Feed Safety Research Unit 2881 F&B Road

College Station, TX 77845 USA

Email: [email protected] C. W. Aiello

Carilion Medical Center Roanoke, VA 24033 USA

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xiv Contributor contact details Chapter 9

M. Olstorpe*, K. Jacobsson, V. Passoth and J. Schnürer Swedish University of Agricultural Sciences

Department of Microbiology Box 7025

SE-750 07 Uppsala Sweden

E mail: [email protected]

Chapter 10

I. Fliss*, R. Hammami and C. Le Lay

Nutraceuticals and Functional Foods Institute (INAF)

Université Laval Quebec City, PQ Canada G1K 7P4

Email: [email protected]

Chapter 11

M. Medina* and M. Nuñez Departamento de Tecnología de Alimentos

INIACtra. La Coruña km 7 28040 Madrid Spain

Email: [email protected]

Chapter 12

T. Aymerich*, M. Garriga and J. Monfort

Food Safety

IRTA-Food Technology 18121 Monells

Girona Spain

Email: [email protected];

Chapter 13 M. F. Pilet*

UMR INRA 1014 Sécurité des Aliments et Microbiologie (SECALIM)

ONIRIS Site de la Géraudière BP 82225

44322 Nantes Cedex 03 France

E mail: marie-france.pilet@

oniris-nantes.fr F. Leroi

Laboratoire de Science et Technologie de la Biomasse Marine

Ifremer

Rue de l’Ile d’Yeu BP 21105

44311 Nantes Cedex 03 France

Chapter 14

G. Font de Valdez*, G. Rollán, C. L.

Gerez and M. I. Torino Centro de Referencia para

Lactobacilos (CERELA-CONICET) Facultad de Bioquímica, Química y Farmacia

Universisidad Nacional de Tucumán San Miguel de Tucumán T4000ILC Argentina

E mail: [email protected]

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12 34 56 78 910 12 34 56 78 920 12 34 56 78 930 12 34 56 78 940 12 4344 45X Chapter 15

N. Teixidó*, R. Torres, M. Abadias and J. Usall

Postharvest Pathology IRTA Centre UdL-IRTA

191 Rovira Roure Avenue 25198 Lleida

Catalonia Spain

Email: [email protected] I. Viñas

University of Lleida Centre UdL-IRTA 191 Rovira Roure Avenue 25198 Lleida

Catalonia Spain

Chapter 16

A. Gálvez*, H. Abriouel, R. L. López and N. Ben Omar

Área de Microbiología

Departamento de Ciencias de la Salud Facultad de Ciencias Experimentales Edif. B3

Universidad de Jaén Campus Las Lagunillas s/n 23071-Jaén

Spain

Email: [email protected]

Chapter 17 F. Ruiz-Larrea University of La Rioja

Instituto de Ciencias de la Vid y del Vino

Av. Madre de Dios 51

26006 Logroño Spain

Email: [email protected]

Chapter 18 H. S. El-Nezami*

School of Biological Sciences University of Hong Kong

S5-13 Kadoorie Biological Sciences Building

Pokfulam Hong Kong SAR China

Email: [email protected] S. Gratz

Rowett Institute of Nutrition and Health

University of Aberdeen Greenburn Road Aberdeen AB21 9SB UK

Chapter 19 S. Yildirim

Zurich University of Applied Sciences School of Life Sciences and Facility Management

Institute of Food and Beverage Innovation

Campus Reidbach, Postfach CH-8820 Wädenswil Switzerland

Email: [email protected]

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36 Practical dehydration Second edition M. Greensmith 37 Lawrie’s meat science Sixth edition R. A. Lawrie

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95 Analytical methods for food additives R. Wood, L. Foster, A. Damant and P. Key 96 Handbook of herbs and spices Volume 2 Edited by K. V. Peter

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155 Fruit and vegetable flavour: recent advances and future prospects Edited by B. Brückner and S. G. Wyllie

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xxii Woodhead Publishing Series in Food Science, Technology and Nutrition 196 Tracing pathogens in the food chain Edited by S. Brul, P. M. Fratamico and

T. A. McMeekin

197 Case studies in novel food processing technologies Edited by C. Doona, K. Kustin and F. Feeherry

198 Freeze-drying of pharmaceutical and food products Tse-Chao Hua, Bao-Lin Liu and Hua Zhang

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200 Oxidation in foods and beverages and antioxidant applications Volume 2:

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201 Protective cultures, antimicrobial metabolites and bacteriophages for food and beverage biopreservation Edited by C. Lacroix

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Preface

Biopreservation refers to the enhancement of food safety and stability using microorganisms and/or their metabolites. Spontaneous fermentation is one of the oldest biopreservation technologies and has been used empirically for millennia.

At the end of the nineteenth century, the role of lactic acid bacteria in the fermentation of dairy and meat products was discovered. Lactic acid bacteria have since been used to control acid production which is today achieved by applying selected starter cultures. Lactic acid bacteria and other food microorganisms produce a wide range of metabolites that can inhibit growth of spoilage and pathogenic bacteria and act as multiple hurdles. These metabolites are active during food fermentation and/or subsequent ripening and storage. The production of weak organic acids, such as acetic and lactic acids, inhibits microbial growth through multiple actions, including membrane disruption, inhibition of metabolic reactions, disturbance of pH homeostasis, and accumulation of toxic anions in the cell. Other antimicrobials produced by protective cultures include hydrogen peroxide, bacteriocins, and several other low molecular weight antimicrobial compounds often acting in synergy. The search for new natural antimicrobial compounds and mechanisms is an active area for research in response to consumers’ demands for high quality, safer, and healthier foods containing less or no chemical preservatives.

The combination of protective cultures harboring different antimicrobial mechanisms and the application of complex natural microflora with high barrier properties may further enhance protective effects but also represents even greater challenges with regard to the search for defined mechanisms. Future knowledge on microorganisms and the mechanisms involved in naturally occurring antagonisms should enable the tailored application of new biopreservation strategies.

Biopreservation is nowadays achieved by: (a) application of antimicrobial metabolites without the producing strain (e.g. fermented and bacteriocin extracts);

(b) application of an adjunct culture producing antimicrobial metabolites in situ or ex situ that does not influence food quality; or (c) application of a technological

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xxiv Preface

flora harboring protective effects. In this book, state of the art information is presented on protective cultures and antimicrobial metabolites and their broad application in food, feed, and intestinal health. Initial chapters review central aspects in food biopreservation, including the identification of new protective cultures and antimicrobial culture components, existing commercial fermentates including nisin and natamycin, and the potential of novel antifungal bacterial mixtures, antimicrobial peptides and other low molecular weight compounds, and bacteriophages to improve food quality and food safety. Part II highlights the potential and use of antimicrobial probiotics and complex microflora with barrier properties to control the carriage of pathogenic microorganisms in food animals and to modulate human gut microbiota. Chapters in the final section of the book review biopreservation of different types of foods, including milk and dairy products, fermented meats, fresh seafood, and fruit. A review of active packaging for food biopreservation completes the volume. The chapters are written by renowned experts and comprise a summary of the most up to date scientific and technical developments and applications of biopreservation strategies. The information collected in this book covers different scientific areas and viewpoints and will be useful to food and feed scientists and developers involved in the work on food, nutrition, and health.

I wish to thank sincerely all the authors who contributed to this book and all the staff at Woodhead Publishing Limited who supported me tremendously in my role as editor.

Christophe Lacroix

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constant help and support

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Part I

Food biopreservation

1

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1

Identifying new protective cultures and culture components for

food biopreservation

R. J. Jones, AgResearch Ltd, New Zealand, P. A. Wescombe and J. R. Tagg, BLIS Technologies Ltd, University of Otago,

New Zealand

Abstract: Lactic acid bacteria (LAB) produce a range of mechanisms, notably bacteriocins, that restrict the development of competing bacterial populations. As such, LAB and their products are increasingly viewed as natural preservatives for a range of foods. In this chapter we discuss the nature and detection of inhibitory activities in a range of producer strains.

Key words: bacteriocins, lactic acid bacteria, deferred and simultaneous antagonism.

1.1 Introduction

The bio-preservation of food, especially utilizing lactic acid bacteria (LAB) that are inhibitory to food spoilage microbes, has been practiced since antiquity, at first instinctively but now with an increasingly robust scientific foundation. There are a wide variety of mechanisms whereby one microorganism can interfere with the growth of others. Much of the preservative effect conferred on fermented food materials is attributable to its content of acids (especially lactic and acetic), resulting in a reduction of pH and the antimicrobial activity of the un-dissociated acid molecules (de Vuyst and Vandamme 1994; Ammor et al. 2006). A wide variety of small inhibitory molecules including hydrogen peroxide, diacetyl, hypothiocyanate, reuterin and bacteriocins, sometimes powerfully active against pathogens and food spoilage organisms, can also be produced during the growth of fermentative microbes. Other mechanisms of microbial interference potentially operative within the food matrix include competition for space and essential 3

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nutrients, as well as the action of bacteriophages (Holzapfel et al. 1995; Chen and Hoover 2003; Jones 2004; Chaillou et al. 2005). In the present chapter, we introduce the bacteriocins, the bacteria that produce them and the broad subject of strategies available for the identification of protective cultures and culture components. We have especially focused attention upon the LAB and their production of bacteriocin- like inhibitory substances (BLIS), because the vast majority of contemporary research in this field is concentrated on these microbes and their inhibitory products.

Nevertheless, similar principles are generally applicable to other microbes as well as for the detection of non-BLIS inhibitory mechanisms.

1.2 Historical perspectives

The origins of the laboratory-based study of inter-bacterial inhibition can be traced to Louis Pasteur’s studies of the interference with growth of the anthrax bacillus by common bacteria (probably Escherichia coli) when these bacteria were co-inoculated in urine (Pasteur and Joubert 1877). The basic characteristics of antimicrobials of the bacteriocin class were first elucidated by the systematic investigations of inter- strain E. coli antagonism by Gratia and Fredericq in the first half of the twentieth century (Gratia 1925; Fredericq 1946). The first described bacteriocins, the colicins, were so-named by Gratia because of their killing action against E. coli. Bacteriocins are ribosomally-synthesized antimicrobial peptides, apparently produced by strains of all bacterial species and indeed it has been speculated by most (if not all) bacteria growing in natural ecosystems (Riley and Wertz 2002). Unlike classical therapeutic antibiotics, bacteriocins tend to have a relatively narrow killing spectrum and this is typically centred upon members of species closely-related to the producing cell (Riley and Wertz 2002). It is presumed that bacteriocins provide the producer bacterium with a growth advantage in complex highly-competitive microbial populations. Since there is a metabolic cost as well as a significant genetic investment associated with bacteriocin production, the survival value of retention and expression of bacteriocins must outweigh the burden that they impose on the host bacterium in order for bacteriocinogenicity to persist in natural populations.

Fredericq used specific (receptor-deficient) colicin-resistant mutants to classify the colicins (Fredericq 1946). Key defining characteristics included: (i) a plasmid- encoded, large domain-structured protein composition; (ii) bacteriocidal activity via specific receptors; and (iii) lethal SOS-inducible biosynthesis. By comparison, the study of the bacteriocins of Gram-positive bacteria had a relatively-faltering start. The initial focus was on the staphylococci and attempts were made to apply similar classification criteria to those that had been previously established for the colicins. However, it soon became apparent that relatively few of the protein antibiotics of Gram-positive bacteria fit the classical colicin criteria. Substantial differences included their relatively broad activity spectra, somewhat less stringent producer cell self-protection (immunity) and the absence of SOS-inducibility. In the past three decades, studies of the bacteriocins of Gram-positive bacteria and especially those of LAB have come to dominate the bacteriocin literature, and

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Identifying new protective cultures and culture components 5

12 34 56 78 910 12 34 56 78 920 12 34 56 78 930 12 34 56 78 940 12 4344 45X this change in emphasis has largely been driven by commercial imperatives,

especially in the nascent field of biopreservation (Deegan et al. 2006).

1.3 Bacteriocins of Gram-positive bacteria and the nature of bacteriocin-like inhibitory substance (BLIS)

In this laboratory we first proposed use of the acronym BLIS (bacteriocin-like inhibitory substance) as a term of convenience to denote inter-bacterial inhibition that appears likely to be due to the production of bacteriocin(s), but prior to confirmation of the genetic and molecular identity of the inhibitory agent(s).

Bacteriocins of Gram-positive bacteria have recently been classified into four major divisions:

(a) Class I: post-translationally modified small (<10 kDa) peptides (the lantibiotics)

(b) Class II: non-modified small peptides (c) Class III: large (> 10 kDa) proteins and (d) Class IV: cyclic peptides (Heng et al. 2007).

Examples of bacteriocins found in Classes I–IV and their sub-divisions are presented in Figure 1.1. It seems prudent to regard bacteriocin classification schema as works in progress since the range of molecular entities potentially classifiable as bacteriocins is continuing to expand both in numbers and in compositional heterogeneity. Bacteriocins are composed of peptides or peptide- complexes, typically comprise between 30 and 60 amino acid residues, and are released in bioactive forms extracellularly. Many act on the bacterial cytoplasmic membrane, disrupting the proton motive force by forming pores in the phospholipid bi-layer (Cintas et al. 2001; Ammor et al. 2006). Other modes of action described include the inhibition of protein synthesis, peptidoglycan formation and spore germination; and interference with sodium and potassium transport (Upreti 1994;

Chatterjee et al. 2005).

The bacteriocins of LAB are generally ineffective against Gram-negative bacteria due to the possession by such organisms of an outer membrane (Gänzle et al. 1999). Exposure to certain sub-lethal stresses may however render the outer membrane permeable to bacteriocins such as nisin and pediocin and under these conditions killing activity has been demonstrated (Kalchayanand et al. 1992).

Some bacteriocinogenic LAB have also been found to have limited direct inhibitory activity against Gram-negative bacteria. For example, in a study that used simple agar diffusion assays to screen over 10,000 LAB from poultry production environments for activity against Campylobacter jejuni, 2% of tested isolates were found to be inhibitory (Stern et al. 2005). Similarly, propionin PLG-1, a heat-labile 10 kDa bacteriocin produced by the dairy bacterium Propionibacterium thoenii, has been reported to be inhibitory toward C. jejuni (Barefoot and Nettles 1993) and bacteriocin-like inhibitory activity against both Campylobacter and Helicobacter pylori has been reported in lactobacilli from the human gut (Strus et al. 2001).

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Some bacteria can produce more than one bacteriocin and multiply- bacteriocinogenic strains are, for example, especially common in the species Streptococcus salivarius, Streptococcus uberis and Streptococcus mutans (Table 1.1). Bacteriocin-producing S. salivarius harbour megaplasmids (160–220 kb), some of which have been shown to encode as many as five different bacteriocins. Streptococcus uberis 42 produces both nisin U (a Class I [lantibiotic]

bacteriocin) and uberolysin (a Class IV [cyclic] bacteriocin). Streptococcus mutans UA140 produces the lantibiotic mutacin I and a Class II bacteriocin (mutacin IV). Conversely, the same bacteriocin can sometimes be produced by strains of different LAB species (Table 1.2). For example, the bioactive forms of the lantibiotics SA-FF22 (Tagg and Wannamaker 1978) and macedocin (Georgalaki et al. 2002) are identical peptides, initially shown to be produced by Streptococcus pyogenes and more recently by Streptococcus macedonicus respectively. Highly-homologous SA-FF22-like peptides are also known to be Fig. 1.1 Gram-positive bacteriocin classes and sub-divisions. Based on Cotter et al.

(2005) with modifications by Heng et al. (2007).

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Identifying new protective cultures and culture components 7

12 34 56 78 910 12 34 56 78 920 12 34 56 78 930 12 34 56 78 940 12 4344 45X produced by strains of Streptococcus salivarius and Streptococcus equisimilis

(Wescombe 2002). Similarly, sakacin A and curvacin A are the same molecule produced by Lactobacillus sakei and Lactobacillus curvatus respectively (Axelsson and Holck 1995; Axelsson 2007 – pers. comm.). The kinetics of production of a particular bacteriocin may also differ according to the host strain.

For example, sakacin A is produced throughout the growth of L. sakei, but curvacin A is only produced in the late logarithmic growth-phase by L. curvatus (Holck et al. 1992; Vogel et al. 1993).

The naming of bacteriocins lacks formal guidelines but is generally based upon either the species or generic designation of the original source bacterium.

Examples of bacteriocins named for their species of origin are the salivaricins, ubericins, and curvacin, whereas the staphylococcins and lactocins display their generic heritage. Since a variety of bacteriocins may be produced by bacteria belonging to a single species, additional designations are required in order to more precisely specify each particular bacteriocin molecule. Once again, a variety Table 1.1 Examples of LAB that produce more than one bacteriocin

Producer Bacteriocin Reference

C. piscicola LV17 Carnobacteriocin A, B2, BM1 Quadri et al. (1994) Worobo et al. (1994) E. faecium CTC492 Enterocin A, B Nilsen et al. (1998) L. plantarum C11 Plantaricin EF, JK Anderssen et al. (1998)

L. sakei 5 Sakacin 5X, P, T Vaughan et al. (2001)

S. uberis 42 Nisin U, uberolysin Wirawan et al. (2007)

S. mutans UA140 Mutacin I, IV Qi et al. (2001)

S. mutans K8 Mutacin K8, IV Robson et al. (2007)

S. salivarius 9 Salivaricin 9, A4 Wescombe et al. (2009) S. salivarius K12 Salivaricin A2, B Hyink et al. (2007)

Table 1.2 Examples of the same bacteriocin produced by different LAB species

Bacteriocin Producer species Reference

SAFF22a (macedocin) S. pyogenes Jack et al. (1994)

S. macedonicus Georgalaki et al. (2002)

Sakacin-A (curvacin-A) L. sakei Axelsson and Holck

L. curvatus (1995)

Salivaricin A1a S. pyogenes Wescombe et al.

S. dysgalactiae subsp. equisimilis (2006b) S. agalactiae

Pediocin PA-1 Pediococcus (several spp.) Miller et al. (2005) L. plantarum

a Similar peptides are also known to be produced by strains of S. salivarius and S. dysgalactiae subsp. equisimilis.

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