PRODUCTIVITY VALUE
By Ardi Nugroho
1-1501-126
BACHELOR’S DEGREE in
MECHANICAL ENGINEERING – MECHATRONICS CONCENTRATION FACULTY OF ENGINEERING AND INFORMATION TECHNOLOGY
SWISS GERMAN UNIVERSITY EduTown BSD City
Tangerang 15339 Indonesia
February, 2017
Revision after Thesis Defense on February 13, 2017
Ardi Nugroho STATEMENT BY THE AUTHOR
I hereby declare that this submission is my own work and to the best of my knowledge, it contains no material previously published or written by another person, nor material which to a substantial extent has been accepted for the award of any other degree or diploma at any educational institution, except where due acknowledgement is made in the thesis.
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Ardi Nugroho Date
Revision after Thesis defense on February 13, 2017
Approved by:
[Dedy Loebis, ST, MBA, M.Sc, Ph.D]
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Thesis Advisor Date
[Dr. Ir. Gembong Baskoro, M.Sc]
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Co – Advisor Date
[Dr. Ir. Gembong Baskoro, M.Sc]
______________________________________
Dean Date
Ardi Nugroho COUNTER TIME DEVICE BASED ON ARDUINO TO GET
MACHINE PRODUCTIVITY VALUE
By Ardi Nugroho
Dedy Loebis, ST, MBA, M.Sc, Ph.D, Advisor Dr. Ir. Gembong Baskoro, M.Sc, Co-Advisor
SWISS GERMAN UNIVERISTY
This research is based on the needs of the production department in order to increase production outputs, but they do not have the tools and supporting devices. One of the device is a device to counting machining process. This device calls: “counter-time device”.
The purpose of the research is to create a “counter-time device” to counting machining time, as the data to calculate the productivity value. By observations, interviews and simulations the author managed to create the device.
“Counter-time device” is quite simple but by using sophisticated electronics component and microcontroller, its can follow the existing technology. The device is capable of producing output as needed; date, time, temperature as the data to calculate the productivity value.
Keywords: Productivity, Machining-time, Counter-time, Device.
Ardi Nugroho
© Copyright 2017 by Ardi Nugroho All rights reserved
Ardi Nugroho DEDICATION
I dedicate this works for the future of the country I loved: Indonesia
Ardi Nugroho ACKNOWLEDGEMENTS
I wish to thank the members of my committee for their support, patience and good humor. Their gentle but firm direction has been most appreciated. Mr.
Dedy Loebis, ST, MBA, M.Sc, Ph.D, Thesis Advisors’ was particularly helpful in guiding me toward a qualitative methodology. And from the beginning, he had confidence in my abilities to not only complete a degree but to complete it with excellence. Mr. Dr. Ir. Gembong Baskoro, M.Sc, Coadvisoris’s interest in sense of competence was the impetus for my proposal.
I have found my coursework throughout the Curriculum and Instruction program to be stimulating and thoughtful, providing me with the tools with which to explore both past and present ideas and issues.
Ardi Nugroho TABLE OF CONTENTS
Page
STATEMENT BY THE AUTHOR ………..2
ABSTRACT ………...3
DEDICATION ………..5
ACKNOWLEDGEMENTS ……….6
TABLE OF CONTENTS ………7
LIST OF FIGURES ………..10
LIST OF TABLES ……….………11
CHAPTER 1 – INTRODUCTION ……….………..12
1.1 Background …….………..………12
1.2 Objectives ………..12
1.3 Research question ………...12
1.4 Hypothesis ……….13
CHAPTER 2 – LITERATURE REVIEW ………...….14
2.1 Productivity ………..……….….14
2.2 Microcontroller ………..15
2.2.1 Download the Arduino software ………...16
2.2.2 Product of Arduino ……….17
2.3 Computer Numeric Control or Computerized Numerical Control (CNC) machine ………...………..20
2.4 Sensors ………..22
2.4.1 Photodiode Light Sensor ………..26
2.4.2 Limit switch and push button switch (tactile sensors) ………..27
2.5 Electronics component ………28
Ardi Nugroho
2.5.1 Liquid Crystal Display (LCD) ………28
2.5.2 Timer module ………..32
2.5.3 Wireless module ……….33
2.5.4 Wi-Fi module ………...34
2.5.5 Bluetooth module ………...35
2.5.6 Telemetry ……….36
2.5.7 Motors ………..37
2.5.5.1 DC motors ………37
2.5.5.1a Brushed motors ……….37
2.5.5.1b Brushless motors ………..39
2.5.5.2 Stepper motors ………41
2.5.5.2a Permanent motor (PM) ………41
2.5.5.2b Variable Reluctance (VR) ………42
2.5.5.2c Hybrid (HY) ………43
CHAPTER 3 – RESEARCH METHODS ………..44
3.1 Material and equipment ...………...…………..44
3.2 Analytical methods ……...………45
3.2.1 The survey ………..46
3.2.2 The Interviews ………46
3.2.3 Observations ………..46
3.2.4 Simulations ……….46
3.2.5 Testing ……….47
3.2.6 Flow process analysis ……….47
CHAPTER 4 – RESULTS AND DISCUSSIONS ……….48
4.1 Initial Evaluation ………48
4.2 Data Analysis ………49
Ardi Nugroho
4.2.2 The “Counter-time device” ………55
CHAPTER 5 – CONCLUSION AND RECOMMENDATIONS ………..62
5.1 Conclusion ………62
5.2 Recommendations ………62
GLOSSARY ………..63
APPENDIX ………65
REFERENCES ……….…80
CURRICULUM VITAE ………...83
