LAMPIRAN A-8 TABEL FAKTOR V, X DAN Y UNTUK BALL BEARING

(1)

LAMPIRAN A-8

TABEL FAKTOR V, X DAN Y UNTUK BALL BEARING

(2)

SKALA : 1:5 SATUAN : mm TANGGAL : 05-01-2008

DIGAMBAR ULANG : BOWO

DEPT : T. MESIN DILIHAT : INDRA D. PERINGATAN :

ITB

A4

Steel Plate 8 mm

GEARCASE PLATE_360

7 kg Gearcase Plate_360 350 x 400 x 8

SECTION A-A

ISO VIEW

(3)

DEPT : T. MESIN

DILIHAT : INDRA D.

PERINGATAN :

ITB

A4

Steel Plate 5 mm

GEARCASE PLATE_FRONT & BACK

1,5 kg

Gearcase Plate_Front & Back 140 x 200 x 30

(4)

DEPT : T. MESIN

DILIHAT : INDRA D.

PERINGATAN :

ITB

A4

Steel Plate 8 mm

GEARCASE PLATE_RIGHT & LEFT

13,5 kg

Gearcase Plate_Right & Left 350 x 800 x 8

Unless Otherwise Specified, All Chamfer shall be 45° X 1.5 All Round shall be 1.5

ISO VIEW

φ

φ φ

(5)

DEPT : T. MESIN

DILIHAT : INDRA D.

PERINGATAN :

ITB

A4

Steel Plate 8 mm

GEARCASE PLATE_TOP & BOTTOM

7,5 kg

Gearcase Plate_Top & Bottom 140 x 660 x 8

(6)

SKALA : 2:3 SATUAN : mm TANGGAL : 05-01-2008 PERINGATAN :

ITB

A4

AISI 4340

SECTION A-A Spur Gear - Pinion

Module Jumlah gigi Sudut Tekan Sudut Helix Diameter pitch Diameter puncak Tebal gigi

Koefisien Modifikasi Addendum Angka Kualitas (ISO1328)

m Z α β d da F x 4 16 20 0 64 72 18 0 8

GEAR 1

φ64 x 36 0,5 kg Gear 1

DEPT : T. MESIN

DILIHAT : INDRA D.

Toleransi Kesalahan Pitch Tunggal (μm) Toleransi Kesalahan Pitch Kumulatif Total (μm) Toleransi Profil Total (μm)

Toleransi Sudut Helix Total (μm)

fptT FpT FαT FβT 25 65 25 21 ISO VIEW A 0,003 B 0,002

(7)

ITB

A4

AISI 4340

GEAR 2

φ184 x 14 2,5 kg Gear 2

SECTION A-A Spur Gear - Gear

m Z α β d da F x 4 44 20 0 176 184 14 0 8

(8)

ITB

A4

MATERIAL AISI 4340

GEAR 3

BERAT φ72 x 26,5 0,5 kg Gear 3

SECTION A-A Spur Gear - Pinion

m Z α β d da F x 4 16 20 0 64 72 20,5 0 8

(9)

ITB

A4

AISI 4340

GEAR 4

φ184 x 18 2,5 kg Gear 4 SECTION A-A

Spur Gear - Gear Module Jumlah gigi Sudut Tekan Sudut Helix Diameter pitch Diameter puncak Tebal gigi

m Z α β d da F x 4 44 20 0 176 184 18 0 8

(10)

ITB

A4

S45C

PULI_INPUT

5,7 kg Puli_Input φ260 x 70

(11)

ITB

A4

AISI 4340

SPROKET_GEAR

1,3 kg Sproket_Gear φ161 x 27 SECTION A-A ISO VIEW DETAIL PROFILE SCALE 0,5

REF=CHAIN RS-10 ISO/DIN 10 A-1 R φPITCH 150

Z=30 φ

(12)

ITB

A4

AISI 4340

SPROKET_PINION

0,2 kg Sproket_Pinion φ63 x 30 SEE DETAIL PROFILE SECTION A-A DETAIL PROFILE SCALE 3,0

REF=CHAIN RS-10, ISO/DIN 10A-1 R φPITCH = 53

(13)

ITB

A4

AISI 4340

SHAFT INPUT

φ32 x 293,5 1,5 kg Shaft Input SECTION A-A

Unless Otherwise Specified, All Chamfer shall be 45° X 1

(14)

ITB

A4

AISI 4340

SHAFT INTERMEDIATE 1

φ35 x 166,2 0,9 kg Shaft Intermediate 1

(15)

ITB

A4

AISI 4340

SHAFT INTERMEDIATE 2

φ30 x 176 0,9 kg Shaft Intermediate 2

(16)

ITB

A4

AISI 4340

SHAFT OUTPUT

φ42 x 311 2,9 kg Shaft Output

SEE DETAIL STEP

SEE DETAIL SPLINE DETAIL STEP

SCALE 2,000

DETAIL SPLINE SCALE 1,500

(17)

DEPT : T. MESIN

DILIHAT : INDRA D.

PERINGATAN :

ITB

A4

ASTM A227

PEGAS HELIX TEKAN

0,02 kg

Pegas Helix Tekan φ37 x 43

ASTM A227 BAHAN

DIAMETER KAWAT (mm)

JUMLAH LILITAN AKTIF JUMLAH LILITAN DIAMETER LILITAN (mm) DIAMETER LUAR (mm) 3 34 37 3 4 PITCH (mm) END DETAILS 16,3

(18)

ITB

A4

FC 30

BUSHING_30/33

φ55 x 33 0,02 kg Bushing_30/33 SECTION A-A ISO VIEW

(19)

ITB

A4

FC 30

BUSHING_30/66

φ50 x 66 0,35 kg Bushing_30/66 SECTION A-A ISO VIEW

(20)

ITB

A4

Standard

CHAIN

0,6 kg Chain

ISO VIEW

ISO/DIN 10 A - 1 R P = 15,875 Dr = 10,16 W = 9,55 No. 50

(21)

ITB

A4

FC 30

COLLAR_70

φ48 x 70 0,2 kg Collar_70 ISO VIEW

(22)

ITB

A4

Gasket 2 mm

GASKET GEARCASE

260 x 660 x 2 Gasket_Gearcase

ISO VIEW

(23)

ITB

A4

Gasket 2 mm

GASKET HOUSING_62

φ110 x 2 Gasket Housing_62 ISO VIEW

(24)

ITB

A4

MATERIAL Gasket 2 mm

GASKET HOUSING_72

BERAT φ120 x 2 Gasket Housing_72 ISO VIEW

(25)

ITB

A4

Gasket 2 mm

GASKET HOUSING_INPUT

φ120 x 2 Gasket Housing_Input ISO VIEW

(26)

ITB

A4

Gasket 2 mm

GASKET HOUSING_OUTPUT

φ160 x 2 Gasket Housing_Output

ISO VIEW

(27)

ITB

A4

Gasket 2 mm

GASKET SHIFTING

70 x 38 x 2 Gasket Shifting ISO VIEW

(28)

ITB

A4

S45C

GEARCASE SPACER

4 kg Gearcase Spacer 100 x 220 x 30

Unless Otherwise Specified,

All Chamfer shall be 45° X 1

All Round shall be 5

(29)

ITB

A4

FC 25

HOUSING BEARING_62

1 kg Housing Bearing_62 φ110 x 30,5 SECTION A-A

Unless Otherwise Specified, All Chamfer shall be 45° X 3 All Round shall be 3

(30)

ITB

A4

FC 25

HOUSING BEARING_72

1,2 kg Housing Bearing_72 φ120 x 34 SECTION A-A

(31)

ITB

A4

FC 25

HOUSING BEARING_INPUT

1,6 kg Housing Bearing_Input φ120 x 63 ISO VIEW SECTION A-A

(32)

ITB

A4

FC 25

HOUSING BEARING_OUTPUT

3,7 kg Housing Bearing_Output φ160 x 146 ISO VIEW

(33)

ITB

A4

S45C

KEY PULI_INPUT

0,02 kg Key Puli_Input _{8 x 39 x 8} ISO VIEW

(34)

ITB

A4

S45C

KEY SPROKET_PINION

0,01 kg Key Sproket_Pinion 8 x 28 x 7 ISO VIEW

(35)

ITB

A4

MATERIAL FC 30

SHIFTING BUSHING

BERAT 70 x 38 x 56 0,2 kg Shifting Bushing ISO VIEW SCALE 2,000 SECTION A-A

(36)

ITB

A4

ST 50

SHIFTING FORK

φ16 x 214 0,08 kg Shifting Fork Cut to 2 pieces here ISO VIEW

(37)

ITB

A4

FC 50

SHIFTING LEVER

80 x 180 x 52 0,2 kg Shifting Lever SECTION A-A SECTION B-B ISO VIEW

(38)

DEPT : T. MESIN

DILIHAT : INDRA D.

PERINGATAN :

ITB

A4

SS 41

SHIFTING LEVER PIN

φ37,6 x 160 0,02 kg Shifting Lever Pin

(39)

ITB

A4

AISI 4340

SHIFTING SHAFT

φ16 x 216 0,4 kg Shifting Shaft

ISO VIEW

DETAIL PROFILE

(40)

LAMPIRAN C-1

SIMULASI PERHITUNGAN KEKUATAN GEAR 3 DAN 4

(41)

(42)

(43)

LAMPIRAN C-2

PERHITUNGAN SAFETY FACTOR DIAMETER POROS

A. Poros Input

Titik Kritis M [N.m] T [N.m] D [mm] d [mm] r [mm] Kt Bending kf Kt Torsi kfsm Safety Factor 19,3 20,89 0 28 24 0,1 3,28 2,48 - - 5,99 58,8 123,4 0 28 26,6 0,1 2,2 1,78 - - 1,93 88,8 124,9 78,85 32 27 0,1 3,23 2,45 1,7 1,46 1,44 181,6 65,67 78,85 32 29 0,1 2,55 2 1,8 1,52 4,03 227,3 88,66 78,85 30 29 0,1 2,79 2,16 1,6 1,39 2,8 253,3 38,76 78,85 29 27 0,1 3,15 2,4 1,66 1,43 4,53 73,8 154,9 78,85 28 - - 1 1 1 1 3,16

B. Poros Intermediate 1

Titik Kritis M [N.m] T [N.m] D [mm] d [mm] r [mm] Kt Bending kf Kt Torsi kfsm Safety Factor 18,1 65,73 0 30 24,3 0,1 3,32 2,51 - - 1,95 77,1 217,3 0 35 29,4 0,1 3,44 2,59 - - 1,02 89,1 217,3 0 35 29,4 0,1 3,44 2,59 - - 1,02 148,1 65,73 0 30 24,3 0,1 3,32 2,51 - - 1,95 83,1 227,3 0 35 - - 1 1 - - 4,24

C. Poros Intermediate 2

Titik Kritis M [N.m] T [N.m] D [mm] d [mm] r [mm] Kt Bending kf Kt Torsi kfsm Safety Factor 88 417 0 30 - - 1 1 - - 1,45 129

(44)

D. Poros Output

Titik Kritis M [N.m] T [N.m] D [mm] d [mm] r [mm] Kt Bending kf Kt Torsi kfsm Safety Factor 14,4 0 765,7 41 34 0,1 - - 2,95 2,27 1,95 112,5 0 765,7 42 41 0,1 - - 2,57 2,02 6,31 141,5 0 765,7 42 40 0,1 - - 1,65 1,42 5,07 168 34,11 765,7 40 39 0,1 2,84 2,2 1,57 1,37 4,7 234 229,8 765,7 40 39 0,1 2,84 2,2 1,57 1,37 2,32 237,5 240,1 765,7 40 38 0,1 4,15 3,05 2,57 2,02 1,48 251,5 281,7 765,7 40 - - 1 1 1 1 4,17 130

(45)

LAMPIRAN C-3

PERHITUNGAN UMUR TAHUN PAKAI BANTALAN

A. Bearing 6305

Pada poros input:

F

a

= 0 N

F

r

= 2458,18 N

C

o

= 11600 N

C

= 23400 N

F

a

/C

o

= 0

V

= 1

F

a

/V.F

r

= 0

e

= -

X

= 1

Y

= 0

P

= 2458,18 N

L

= 862,783.10

6

putaran

Umur

= 6,829 tahun

Pada poros intermediate 1:

F

a

= 71,17 N

F

r

= 4606,66 N

C

o

= 11600 N

C

= 23400 N

F

a

/C

o

= 0,0061

V

= 1

F

a

/V.F

r

= 0,0154

e

= 0,17

X

= 1

Y

= 0

P

= 4606,66 N

L

= 131,0657.10

6

putaran

Umur

= 2,829 tahun

B. Bearing 6306

Pada poros input:

F

a

= 0 N

F

r

= 3043,88 N

C

o

= 16000 N

C

= 29600 N

F

a

/C

o

= 0

V

= 1

F

a

/V.F

r

= 0

e

= -

X

= 1

Y

= 0

P

= 3043,88 N

L

= 919,478.10

6

putaran

Umur

= 7,28 tahun

131

(46)

Pada poros intermediate 2:

F

a

= 0 N

F

r

= 12240,9 N

C

o

= 16000 N

C

= 29600 N

F

a

/C

o

= 0

V

= 1

F

a

/V.F

r

= 0

e

= -

X

= 1

Y

= 0

P

= 12440,9 N

L

= 14,14.10

6

putaran

Umur

= 0,84 tahun

C. Bearing 6308

Pada poros intermediate 2:

F

a

= 0 N

F

r

= 2986 N

C

o

= 24000 N

C

= 42300 N

F

a

/C

o

= 0

V

= 1

F

a

/V.F

r

= 0

e

= -

X

= 1

Y

= 0

P

= 2986 N

L

= 2842,835.10

6

putaran

Umur

= > 100 tahun

Pada poros intermediate 2:

F

a

= 0 N

F

r

= 12199,81 N

C

o

= 24000 N

C

= 42300 N

F

a

/C

o

= 0

V

= 1

F

a

/V.F

r

= 0

e

= -

X

= 1

Y

= 0

P

= 12199,81 N

L

= 41,683.10

6

putaran

Umur

= 6,8 tahun

132

(47)

LAMPIRAN C-4

PERHITUNGAN TOLERANSI RODA GIGI

A. Gear 1

μm

21 )

2 (

4,2)

18 0,63

64 (0,1

)

2 (

4,2)

0,63

d

(0,1

F

μm

25 )

2 (

0,7)

64 0,22

4 (3,2

)

2 (

0,7)

d

0,22

m

(3,2

F

μm

65 )

2 (

20)

64 0,03

4 (0,3

)

2 (

20)

d

0,03

m

(0,3

F

μm

25 )

2 (

5,2)

64 0,03

4 (0,3

)

2 (

5,2)

d

0,03

m

(0,3

f

mm

64

4

2

72 d

m

2 -D

d

oleransi

Diameter t

5) -(8 5) -(A T βT 5) -(8 5) -(A T T 5) -(8 5) -(A T pT 5) -(8 5) -(A T pT T o T

=

⋅

+

⋅

+

⋅

=

⋅

+

⋅

+

⋅

=

⋅

+

⋅

+

⋅

=

⋅

+

⋅

+

⋅

=

⋅

+

⋅

+

⋅

=

⋅

+

⋅

+

⋅

=

⋅

+

⋅

+

⋅

=

⋅

+

⋅

+

⋅

=

⋅

−

=

⋅

=

b

α

μm

2 μm

3

21

18

30

06 ,

0

65 0,06

F

b

D

0,06

Kerataan

F

0,06

Kebulatan

d _β p

=

⋅

⎟

⎠

⎞

⎜

⎝

⎛

⋅

=

⋅

=

⋅

⎟

⎠

⎞

⎜

⎝

⎛

⋅

=

⋅

=

B. Gear 2

μm

22 )

2 (

4,2)

14 0,63

176 (0,1

)

2 (

4,2)

0,63

d

(0,1

F

μm

28 )

2 (

0,7)

176 0,22

4 (3,2

)

2 (

0,7)

d

0,22

m

(3,2

F

μm

74 )

2 (

20)

176 0,03

4 (0,3

)

2 (

20)

d

0,03

m

(0,3

F

μm

33 )

2 (

5,2)

176 0,03

4 (0,3

)

2 (

5,2)

d

0,03

m

(0,3

f

mm

176

4

2

184 d

m

2 -D

d

oleransi

Diameter t

=

⋅

+

⋅

+

⋅

=

⋅

+

⋅

+

⋅

=

⋅

+

⋅

+

⋅

=

⋅

+

⋅

+

⋅

=

⋅

+

⋅

+

⋅

=

⋅

+

⋅

+

⋅

=

⋅

+

⋅

+

⋅

=

⋅

+

⋅

+

⋅

=

⋅

−

=

⋅

=

b

α 133

(48)

μm

2 μm

4

22

14

30

06 ,

0

74 0,06

F

b

D

0,06

Kerataan

F

0,06

Kebulatan

d _β p

=

⋅

⎟

⎠

⎞

⎜

⎝

⎛

⋅

=

⋅

=

⋅

⎟

⎠

⎞

⎜

⎝

⎛

⋅

=

⋅

=

C. Gear 3

μm

22 )

2 (

4,2)

5 ,

20 0,63

64 (0,1

)

2 (

4,2)

0,63

d

(0,1

F

μm

25 )

2 (

0,7)

64 0,22

4 (3,2

)

2 (

0,7)

d

0,22

m

(3,2

F

μm

65 )

2 (

20)

64 0,03

4 (0,3

)

2 (

20)

d

0,03

m

(0,3

F

μm

25 )

2 (

5,2)

64 0,03

4 (0,3

)

2 (

5,2)

d

0,03

m

(0,3

f

mm

64

4

2

72 d

m

2 -D

d

oleransi

Diameter t

=

⋅

+

⋅

+

⋅

=

⋅

+

⋅

+

⋅

=

⋅

+

⋅

+

⋅

=

⋅

+

⋅

+

⋅

=

⋅

+

⋅

+

⋅

=

⋅

+

⋅

+

⋅

=

⋅

+

⋅

+

⋅

=

⋅

+

⋅

+

⋅

=

⋅

−

=

⋅

=

b

α

μm

2 μm

3

22

18

30

06 ,

0

65 0,06

F

b

D

0,06

Kerataan

F

0,06

Kebulatan

d _β p

=

⋅

⎟

⎠

⎞

⎜

⎝

⎛

⋅

=

⋅

=

⋅

⎟

⎠

⎞

⎜

⎝

⎛

⋅

=

⋅

=

D. Gear 4

μm

74 )

2 (

20)

176 0,03

4 (0,3

)

2 (

20)

d

0,03

m

(0,3

F

μm

33 )

2 (

5,2)

176 0,03

4 (0,3

)

2 (

5,2)

d

0,03

m

(0,3

f

mm

176

4

2

184 d

m

2 -D

d

oleransi

Diameter t

5) -(8 5) -(A T pT 5) -(8 5) -(A T pT T o T

=

⋅

+

⋅

+

⋅

=

⋅

+

⋅

+

⋅

=

⋅

+

⋅

+

⋅

=

⋅

+

⋅

+

⋅

=

⋅

−

=

⋅

=

μm

23 )

2 (

4,2)

18 0,63

176 (0,1

)

2 (

4,2)

0,63

d

(0,1

F

μm

28 )

2 (

0,7)

176 0,22

4 (3,2

)

2 (

0,7)

d

0,22

m

(3,2

F

5) -(8 5) -(A T βT 5) -(8 5) -(A T T

=

⋅

+

⋅

+

⋅

=

⋅

+

⋅

+

⋅

=

⋅

+

⋅

+

⋅

=

⋅

+

⋅

+

⋅

=

b

α 134

(49)

μm

3 μm

4

23

14

30

06 ,

0

74 0,06

F

b

D

0,06

Kerataan

F

0,06

Kebulatan

d _β p

=

⋅

⎟

⎠

⎞

⎜

⎝

⎛

⋅

=

⋅

=

⋅

⎟

⎠

⎞

⎜

⎝

⎛

⋅

=

⋅

=

135

(50)

LAMPIRAN C-5

LEMBAR PENGUJIAN GEARBOX TRAKTOR TANGAN

No

Torsi Poros (N.m) Putaran (rpm) _Daya

Poros (kW) Pemakaian Bahan Bakar Temperatur o C

Kiri Kanan Motor Poros Roda det/5cc g /

kW.Jam Transmisi Oli Mesin

Bahan Bakar Udara Masuk Ruangan 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 136