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20. Using accounting for quality and cost management

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Activity-based costing is a costing method that allocates indirect costs to activities and products based on the activity usage for each product. In this discussion, George, a management accountant, reports on his recent study of activity-based costing. George: Activity-based costing provides more accurate information because we can identify which activities are causing the costs and we can determine the cost of the activities.

George (feeling somewhat defensive): Because activity-based costing provides more information, it takes more time than traditional costing systems. Manufacturing also benefits because activity-based costing provides better information about the costs of each activity. We then discuss the methods used for activity-based costing and illustrate them with an example.

The following example illustrates how unit costs are calculated when companies use activity-based costing. To compare activity-based costing with the company's traditional method, the accountants chose the month of January to study. The main difference between activity-based costing and traditional allocation methods is the amount of detail; specifically, the number of activities used to assign overhead costs to products.

C $97 = overhead cost allocation to products using activity-based costing divided by number of units produced. D $515 = overhead cost allocation to products using activity-based costing divided by number of units produced. Analysis More overhead is assigned to the lower volume mountain bikes using activity-based costing.

Impact of new production environment on cost drivers

B $250 = allocation of costs to products using department rate divided by the number of units produced. The mountain bikes are allocated more overhead per unit, primarily because activity-based costing recognizes the need for more setups for mountain bikes and for as many inspection hours for the more specialized mountain bikes as for the larger volume touring bikes. By failing to assign costs to all the activities, touring bikes subsidized mountain bikes.

Activity-based costing revealed that low-volume, specialized products were the cause of greater costs than managers realized. However, instead of calculating a production cost, accountants calculate a cost to perform an administrative or marketing service. For example, textile products can be sold to grocery stores, convenience stores, the industrial market and other distribution channels.

Information about the costs of alternative distribution channels is useful for marketing managers making decisions about which channel to use. In this case, the obvious cost drivers would include the number of shipments per period, the size of the shipment, the number of products in the shipment, and trade support measures.

Strategic use of activity-based management

Behavioral and implementation issues

However, the key managers who made product elimination decisions agreed to drop only about twenty products. When these managers were presented with the final results, they raised numerous concerns that the analysts had not anticipated. Moral: If you are involved in trying to make a change, get all the people important to that change involved early in the process.

Opportunities to improve activity-based costing in practice

Calculate total and unit costs for touring and mountain bike products using the traditional machine-hour method of allocating overhead and activity-based cost rates. Do not assume that the total overhead allocated to products for December using activity-based costing is necessarily the same as the total overhead allocated using the departmental allocation rate. D Allocation of overhead costs of $425 to products using activity-based costing divided by the number of units produced.

Activity-based costing A costing method that first assigns costs to activities and then assigns costs to products based on their consumption of activities. -based costing is great for factories, but doesn't really meet the needs of the service sector.' One disadvantage of activity-based costing is that it requires more administration and extensive teamwork between all departments.

-based costing assigns costs to activities that consume resources and to products based on each product's use of activities. Calculate the total overhead allocated to each of the products under activity-based costing. Management has seen your numbers and wants to know how you account for the discrepancy between product costs using direct labor hours as the allocation base and using activity-based costing.

Filmworks Photography currently uses job costing to allocate all costs, but management is considering implementing an activity-based costing system. Write a report for management stating why product line profits differ using activity-based costing compared to the traditional approach. Alternative Problem D The manager of Rafting Excursions uses activity-based costing to calculate the costs of her rafting trips.

Shoe Express currently uses job costing to allocate all costs, but management is considering implementing an activity-based costing system. State whether the activity-based costing method provides more accurate information and why (if you believe it provides more accurate information). Group Project D The chapter listed the following six important points to remember about activity-based costing.

Installing activity-based costing requires teamwork between accountants, production managers, marketing managers and other non-accounting people. After a long discussion about the company's costing system, the CEO makes the following statement: “From what I've seen at other companies lately, activity-based costing is the wave of the future.

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