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Applications of Food Biotechnology

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Applications of Food Biotechnology

Siti Nur Jannah

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Introduction

• Genetically modified food is synthesized using biotechnological tools.

• Modern Biotechnology is helpful in enhancing taste, yield, shell life and nutritive values.

• This is also useful in food processing (fermentation and enzyme involving processes).

• So Biotechnology is beneficial in erasing hunger,

malnutrition and diseases from developing countries and

third word.

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Beneficial microorganisms are used in foods in several ways

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Actively growing microbial cells (the conversion of milk to yogurt by bacteria)

nongrowing

microbial cells (some bacteria are used to increase shelf life of refrigerated raw milk or raw meat)

metabolic by-products (such as lactic acid, acetic acid, some

essential amino acids, and bacteriocins)

cellular components of microorganisms (single-cell proteins (SCPs), dextran, cellulose, and many enzymes).

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Historical Developments

• Historically, Solid-state (substrate) fermentation (SSF) processes have been used since ancient

time for food applications.

• SSF dates back to 6000 BC when Babylonians made beer from natural yeast.

• Egyptians used this technique for bread making in 2600 BC, using brewer’s yeast.

• Cheese making with Penicillium roquefortii was

recorded in Asia before the birth of Christ. Koji

processing reported to be migrated from China

to Japan in the seventh century.

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• Fermented foods can be stored for longer

periods and used for food supply during the off season.

• Fermentation also contributes to the

digestibility and enhances the nutritional value of the product.

• It can also increase fibre digestibility.

• However, there are chances of accidental contamination of SSF food products by

mycotoxins, which are a class of unwanted

compounds and could be accidentally present or

produced in SSF products.

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• Miso, tempeh, tamari sauce, soy sauce, ang-kak, natto, tou-fu-ru, and minchin are some of the

other ancient fermented foods known for centuries, which are prepared through SSF.

• Tempeh and tamari sauce are soybean products, the former is an Indonesian food fermented by Rhizopus species and the latter is a Japanese food produced by using Aspergillus tamari.

• Soy sauce, a brown, salty, tangy sauce, is

obtained from a sterile mixture of wheat bran and soybean flour, fermented initially by lactic acid bacteria, followed by alcoholic

fermentation and ripening.

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Fermentation

• Fermentation in food is the process that produces alcoholic beverages or acidic products or CO2 for some products by the activity of microorganisms

• a process in which raw materials are converted to fermented foods by the growth and metabolic activities of the desirable microorganisms.

• For a cell, fermentation is a way of getting energy without using oxygen

• The microorganisms utilize some components present in the raw materials as substrates to generate energy and cellular components, to increase in population,and to produce many usable by-products (also called end products) that are

excreted in the environment.

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• General properties of fermented foods : enhanced preservation, nutritional value, fuctionality,

organoleptic properties, unique, increased economic

value

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• Food biotechnology industry now a days is the greatest industry in the world and with the help of food biotechnology

• We improve taste,consistency,colour, nutrition,safety and preservation of food.

• Development in food preservation methods have made many of seasonal foods to be available rounds the year.

• Fruits,vegetables,meats,cereals etc requires some degree of

processing and relatively bulky raw agricultural food materials are transformed into stable,convenient and palatable foods and

beverages…

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Lactic acid bacteria (LAB)

• A clade of Gram-positive, acid-tolerant, generally non-sporulating rods or cocci Usually found in decomposing plants and lactic products,

produce lactic acid as the major metabolic end-product of carbohydrate fermentation.

• This trait has, links LAB with food fermentations, as acidification inhibits the growth of spoilage agents.

• Bacteriocins are produced by several LAB strains and provide an additional hurdle for spoilage and pathogenic microorganisms.

• Generally recognized as safe (GRAS) status, due to their ubiquitous appearance in food and their contribution to the healthy microflora of human mucosal surfaces.

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Lactic acid bacteria Common genera

• Lactobacillus, Leuconostoc, Pediococcus, Lactococcus,

Streptococcus, Aerococcus, Carnobacterium, Enterococcus,

Oenococcus, Sporolactobacillus, Tetragenococcus, Vagococcus, Weisella

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Yogurt

• Fermentation of milk by Lactobacillus bulgaricus and Streptococcus thermophilus at 40-45 ◦C.

• After 4 hrs, sufficient acidity is generated, good to enhance shelf life. Flavour is imparted by accumulation of lactic acid and

acetaldehyde produced by L. bulgaricus.

• Commercially produced from pasteurized skimmed milk with added milk powder.

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Cheese

• the milk protein Cheese is a generic term for a diverse group of milk-based food products.

• Cheese is produced throughout the world in wide-ranging flavors, textures, and forms.

• Obtained by milk fermentation Coagulated mixture of proteins including casein Enzymetic process (rennin)

• Cheese Whey Lactic bacteria are used Renin may be obtained From the calf stomach or Produced by microorganisms

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Fermented Meats

• A delicacy in some middle-east countries.

• Fermentation of meat is carried out during curing by lactic bacteria and Pedicoccus cerevisiae.

• Several types of salamis and sausages are produced by fermentation

• Gives flavour Preserves food

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Leavening bread

• The dough is fermented in the presence of sugar and yeast.

Saccharomyces cerevisiae, the Baker’s yeast is mostly used in leavening process.

• Production of Baker’s yeast Normally grown at 30◦C on molasses which is Having low conc. of sugar (0.5-1.5%) Rich in mineral salts pH about 4.5

• During fermentation, sugar content of molasses is meticulously controlled as higher conc. is deterrent to respiratory enzymes.

Yeast is collected through centrifugation.

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Alcoholic beverage:

They are found in different forms in different regions.. for example in cooler regions of Europe, Poland and Russia production and consumption of beer from barley is more common ;whereas, in warm countries, like Spain, Greece, Italy and France, wines derived from grapes are more common.

The starting material normally contains either:

Sugary: Sugary materials,like Apple juice (to get cider), grape, pear, Palmyra juices (to get toddy in India and south Asia), molasses (to get distilled rum,and gins is obtained from distillation of rum in the

presence of juniper berries), honey, sweet potato, etc or Starchy:

Starchy materials like barley, rye, rice, sorghum, beet root, potato,

etc..and the starchy materials need to be hydrolyzed to simple sugars by some saccharifying agents, like grain malt, aspergillus oryzea, rhizopus, mucor, baccillus, etc..

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Wine

• Wine means fermented grape juice and histrorically, it is the Middle Eastern and European drink. France, Italy and Germany are its major producers.

• It is obtained from fruit juices mainly from wine grapes,Vitis vinifera which contains 15-25% sugar.

• Some of important types of wines:

• Red Wine is formed from the fermentation of crushed whole black grapes (with skin); White wine is produced from the black grapes without skin or green grapes; Rose Wine is produced from black grapes with some skin; Dry Wine is obtained from complete fermentation of sugar; Sweet Wine retains some sugar.

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• Sparkling Wine is obtained from secondary fermentation of wine containing 1% fermentable sugar and yeast in setteled bottles.

• The CO2 produced due to fermentation of added sugar by yeast, get dissolved under pressure in the bottle.After

fermentation the water in neck of bottle is frozen to form an ice plug.Thus the CO2 is not allowed to escap from

bottle.

• Fortified Wines In which additional alcohol is added after the fermentation thus raising the alcohol content to about 20% e.g, brandy.

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Formation of Wine :

• first grapes are crushed and the juice thus obtained called must (containg fructose and glucose) is

sterilized by SO2 to control the natural

fermentation by contaminating yeast .Then it is inoculated with the desired strain of yeast and is subjected to fermentation of the simple sugars glucose ,fructose in tanks or bioreactors for a few days to 14 days (no saccrification is required).After fermentation it is stored for months or years

(aging) for chemical changes to improve the flavor, aroma and for clarification by settling of

impurities.The Alcoholic contents of wine ranges from 7-15%.Moderate wine consumption is

beneficial for Coronary Heart Diseases. Champagne and Brandy are obtained from distillation of wine

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• Beer is the world's most widely consumed and probably the oldest alcoholic beverage.

• Third most popular drink overall.

• The production of beer is called brewing, which involves the fermentation of starches.

• Additional carbohydrate sources

BEER

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Alcoholic Beverages

• Vinegar is an alcoholic liquid that has been allowed to sour. Used to flavor and preserve foods. Ingredient in salad dressings and marinades. Used as a cleaning agent.

• Two successive fermentations of grape juice, raisins or malt 1. S.

cerevisiae anerobically converts carbs to alcohol 2. Oxidative transformation of alcohol to acetic acid by Acetobacter and Gluconobacter.

• Starting material includes Citrus fruits Apple Pear Vegetables like potatoes Malted cereals Sugary syrups such as molasses, honey etc.

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Coffee, Tea and Cocoa:

• Coffee, tea and cocoa are very popular nonalcoholic fermented beverages, and extensively consumed

throughout the world.

• When the tea leaves are crushed, the chemical

components of tea are released by enzymatic activity.

For coffee and cocoa, a natural fermentation process (by bacteria, yeast and fungi) on the pulp surrounding beans results in the development of flavour and aroma.

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Production of Amino Acids

• Amino acids are consumed in a variety of markets. The largest by volume is the food flavoring industry.

• Monosodium Glutamate, alanine, aspartate, arginine are all used to improve the flavor of food. L-lysine is directly produced from carbs by using Corynebacterium glutamcum, an auxotroph MSG is produced by Arthrobacter, Corynebacterium and Brevibacterium

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Single-cell protein (SCP)

• SCP refers to the dried microbial cells or total protein extracted from pure microbial cell culture (monoculture – Algae, bacteria, filamentous fungi, yeasts, etc…), which can be used as food

supplement to humans (Food Grade) or animals (Feed grade).

• SCP contains high protein content (60 – 80% of dry cell weight), fats, carbohydrates, nucleic acids, vitamins, and minerals. It is also rich in essential amino acids such as Lys and Met.

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• The three main applications of SCP are its use as protein

supplements in human foods, as protein supplements for livestock feeding, and as functional ingredients in foods. In the first two

cases, emphasis must be laid on the nutritional properties of the biomass, whereas for functional applications, the functional

behavior of the biomass ingredients in the food products has greater importance.

• With all three, however, the product must be free of toxins or other undesirable metabolites, heavy metals, and pathogens; it must have acceptable sensory properties, and a low viable cell count.

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FERMENTED FOODS INDUSTRY : PAST AND PRESENT

TRADITIONAL MODERN

Small scale (craft industry)

Non-sterile medium

Manual

Insensitive to time

Exposure to contaminants

Varying quality

Safety a minor concern

Large scale (in factories)

Heat-treat medium

Automated

Time-sensitive

Contaminants excluded

Consistent quality

Safety major concern

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Biotechnology in Food Processing

Fermentation Enzym

Different yeast strains are used to make breweries at commercial level.

Genetic engineering has enabled us to make light wine.

Yeast is genetically modified through foreign gene encoding glucoamylase.

During process of fermentation yeast expresses glucoamylase that convert starch into glucose

Enzymes are used in production and processing of food items specifically produced at industrial level

These enzymes comprises of proteases and

carbohydrases. Genes for these enzymes have been cloned so as to get higher production in less time period.

These enzymes include rennin and α-amylase.

Catalase used in mayonnaise production and it removes hydrogen peroxide, Chymosin useful in cheese production as it coagulates milk, Glucose oxidase is used in baking as it stabilizes the dough, Protease used for meat

tenderization process, baking and dairy products

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Biotechnology: Improving Food Nutrition

Proteins and essential amino acids: Vitamins and minerals:

More than half of worldwide

protein production is attained from plants but plant proteins lack some essential amino acids like lysine and sulphur containing amino acids. To overcome the deficiency of essential amino acids, different biotechnological molecular processes are used and given below

Rice is one of the foods used as staple food in many countries of world. But being deficient in Vitamin A, rice is not a perfect staple food. The first provitamin rich transgenic rice was produced by incorporating crtI

gene and psy gene from bacteria and daffodils.

Scientists are working on introduction of other

vitamins and macronutrients (iron, zinc etc.) genes in vitamin deficient food articles

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Biotechnology: Enhancing Taste

• Biotechnology has allowed scientists to produce fruits with better taste.

• GM foods with better taste include seedless watermelon, tomato, eggplant, pepper and cherries etc.

• Elimination of seed from these food articles resulted in more soluble sugar content enhancing sweetness

• Fermentation pathways are modified using biotechnology to add aroma

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Biosensor in food

A biosensor can be defined as a quantitative or semi-quantitative analytical

instrumental technique containing a sensing element of biological origin, which is either integrated within or is in intimate contact with a physico-chemical

transducer.

A chemical sensor is a device that transforms chemical information, ranging from the concentration of a specific sample component to total composition analysis, into an analytically useful signal.

Chemical sensors usually contain two basic components connected in series: a chemical (molecular) recognition system (receptor) and a physicochemical transducer. Similarly, biosensors are chemical sensors in which the recognition system utilizes a biochemical mechanism interfacing the optoelectronic system.

A device that uses specific biochemical reactions mediated by isolated enzymes, immunosystems, tissues, organelles or whole cells to detect chemical

compounds usually by electrical, thermal or optical signals

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Biosensors for pesticide monitoring in food and environmental samples

• A highly sensitive immuno-sensor system was developed for the

detection of ethyl and methyl parathions, 2,4-Dichlorophenoxyacetic acid and atrazine at picograms concentration (ppt) based on the

immuno-chemiluminescence principle. Antibodies against pesticides were raised in chicken (IgY) and rabbit (IgG). An economical IgY was produced for highly sensitive detection system based on immuno-

chemiluminescence biosensor (Chouhan et al. 2006). The high sensitivities of pesticides detection achieved in the project show promise of excellent applications of our immunosensors for field application.

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Why genetically modify food?

Food biotechnology is and will continue to be an important area in science as the world’s human population continues to increase and the world’s

agricultural lands continue to decrease.

The following are reasons why

“we” genetically modify food.

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1) Extended Shelf Life

The first steps in genetic modification were for food producers to ensure larger

profits by keeping food fresher, longer.

This allowed for further travel to and longer availability at markets, etc…

Extended Shelf Life Milk

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Example: Long Shelf Tomatoes

These genetically modified

tomatoes promise less waste and higher profits.

Typically, tomatoes produce a protein that softens them after they have been picked.

Scientists can now introduce a gene into a tomato plant that blocks synthesis of the softening protein.

Without this protein, the genetically altered tomato softens more slowly than a

regular tomato, enabling farmers to harvest it at its most flavorful and nutritious vine-ripe stage.

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2) Efficient Food Processing

By genetically modifying food producing organisms, the wait time and quantity of certain food processing necessities are optimized.

Again this is a money saver.

Although efficient, this type of food processing is not an example of

biotechnology.

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Example: Rennin Production

The protein rennin is used to coagulate milk in the

production of cheese.

Rennin has traditionally been made in the stomachs of calves which is a costly process.

Now scientists can insert a copy of the rennin gene into bacteria and then use bacterial cultures to mass produce

rennin.

This saves time, money, space and animals.

Rennin in the top test tube… not there in the bottom one.

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3) Better Nutrient Composition

Some plants, during

processing, lose some of the vital nutrients they once

possessed.

Others are grown in nutrient poor areas.

Both these problems can be solved by introducing genes into plants to increase the amount or potency of

nutrients.

“Biofortification”

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Example: Golden Rice

Scientists have engineered "golden rice", which has received genes from a daffodil and a bacterium that enable it to make beta-

carotene.

This offers some promise in helping to correct a worldwide Vitamin A deficiency.

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4) Efficient Drug Delivery

Inserting genes into

plants/animals to produce

essential medicine or vaccines.

“Biopharming”

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Many Unpatented Examples

• A cow with the genetic equipment to make a vaccine in its milk could provide both nourishment and immunization to a whole

village of people now left unprotected because they lack food and medical help (in progress).

• Bananas and potatoes make hepatitis vaccines (done).

• Making AIDS drugs from tobacco leaves (done).

• Harvest vaccines by genetically altering hydroponically grown tomato plants to secrete protein through their root systems into the water (done).

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Potential Problems???

With every technology there is an associated risk involved.

The following are some

examples of potential problems associated with food

biotechnology.

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1) Creating “Superbugs”

Since many of the “vectors”

used to introduce genes to plants and animals are

bacteria and viruses, it is realistic to think there is a chance they could undergo a mutation and prove harmful or become recombinant like the H1N1 virus and thus more

virulent.

However, the bacteria and viruses used in these

procedures are usually non- pathogenic.

Viruses Bacteria

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2) Negative Affects on Human Health

Most of these food products undergo testing to see if any adverse health effects

occur.

However, allergies were not thought of in one case

where a gene from a brazil nut was transferred to soy bean plants!

Thankfully a food product was not pursued as someone came to their senses!

Important to note that not all genes from a potential allergenic food will cause an allergy.

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3) Ethics

How many human genes would an organism have to have

before you consider it human???

The following food types have a variety with human genes added: rice (immune system genes that prevent diarrhea), baby food (lactoferrin and

lysozyme) and any farm animal (Human growth hormone).

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