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Guayule as an Alternative Source of Natural Rubber: A Comparative Life Cycle 2

Assessment with Hevea and Synthetic Rubber 3

4

Kullapa Soratana1,2, Daina Rasutis2, Habib Azarabadi2, Pragnya L. Eranki3,*, and Amy E. Landis3 5

1School of Logistics and Supply Chain, Naresuan University, Phitsanulok, Thailand 6

2School of Sustainable Engineering and the Built Environment, Arizona State University, USA 7

3Glenn Department of Civil Engineering, Clemson University, USA 8

*Corresponding author: Glenn Department of Civil Engineering, Clemson University, 1 Lowry Hall, 9

Clemson, SC 29634, USA. E-mail: [email protected], Tel.: +1 864-656-3000.

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Abstract 11

A comparative cradle-to-gate life cycle assessment (LCA) including raw material acquisitions, rubber 12

production and transportation of synthetic rubber (SBR) and two natural rubbers, namely imported Hevea 13

and US-grown guayule, was conducted to quantify environmental impacts and to identify area(s) of 14

environmental improvement. The use of co-products from the two natural rubbers as a source of energy 15

was explored for their impacts and energy offset potential. Three environmental impact categories- ozone 16

depletion (ODP), global warming (GWP), and acidification potential (AP)- and net energy were evaluated.

17

Results indicated that guayule rubber had a lower ODP impact compared to SBR, and lower GWP and AP 18

impacts compared to Hevea rubber. The Hevea rubber production with biodiesel co-product from seed oil 19

scenario had the highest GWP and AP impacts, whereas guayule rubber production with bio-oil co-product 20

from bagasse had the highest ODP impact. Only the scenario of Hevea rubber production with biodiesel 21

production indicated an overall energy production of 3.25 MJ/kg rubber, whereas all other scenarios 22

indicated a net energy consumption. However, co-products contributed to reduction in total energy 23

consumed in every scenario that was investigated. The most promising guayule rubber scenario among the 24

six examined was that with electricity production from bagasse, as it contributed the least to all three 25

impact categories and yielded the most net energy. Sensitivity analysis on this most promising guayule 26

scenario indicated rubber yield, water use and electricity for water pumping in guayule irrigation as the key 27

parameters that have significant impacts on results.

28

Keywords: Guayule; Hevea; Natural Rubber; Comparative LCA; Co-products; Energy Footprint 29

1. Introduction 30

The US is in need of a domestic and sustainable source of natural rubber (cis-1,4-polyisoprene) in order for 31

the country to increase rubber independence and reduce reliance on both petroleum polymers and imported 32

non-petroleum polymers. Factors that have potentially contributed to the price rise and demand of natural 33

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rubber include a higher rubber demand from developing countries, such as China and India, and a lower 34

production by major producers, such as Thailand, due to an increasing domestic demand and the 35

replacement of rubber plantations with the more profitable palm-oil plantations used for the biofuel market 36

(FAO, 2003; Jawjit et al., 2010; van Beilen and Poirier, 2007a). In 2013, world production of natural rubber 37

reached 12 million metric tons (ISRG, 2014). The US imported approximately 4.6×104 metric tons of 38

natural rubber (United Nations Statistics Division, 2014), mainly from Thailand, Indonesia and Vietnam, 39

respectively (UN comtrade, 2013). The three countries are the world’s largest producers of natural rubber 40

from Hevea brasiliensis (Hevea), which is a tropical tree originally from Brazil but is currently commonly 41

grown in Southeast Asia. Hevea agriculture relies mainly on an annual rainfall of at least 1,350 mm, 42

fertilizers (nitrogen (N), phosphorus (P) and potassium (K)) and pest management (using e.g. cover crops 43

and pesticides) (DOAE, 1993). The natural rubber can be collected in a fresh latex liquid form by tapping 44

the tree bark after growing for seven years, which is the time needed for Hevea tree to be mature and ready 45

for extraction (Jawjit et al., 2010). Hevea trees are normally established from bud-grafted trees and are 46

replanted every 25-30 years; the average lifetime of Hevea trees depends on the economics (Priyadarshan, 47

2011; Teoh et al., 2011). For Hevea rubber processing, latex, the main input, is blended and cleaned, 48

coagulated, crumbed, rolled, shredded, cut and dried to produce Hevea rubber with rubberwood residues 49

and seed oil as co-products. Other process inputs are electricity, diesel, LPG and chemicals, such as 50

ammonia (NH3) to prevent fresh latex from coagulating before reaching the mill (Jawjit, 2012).

51

Parthenium argentatum Gray, commonly called guayule (pronounced ‘why-you-lee’), is another plant that 52

produces a sufficient quantity of natural rubber for commercial rubber production (Benedict et al., 2008).

53

Guayule is a perennial shrub native to the Chihuahuan desert of Northern Mexico and the Southwestern Big 54

Bend area of Texas (Benedict et al., 2008; Coffelt and Ray, 2010). The agricultural process of guayule 55

consists of planting, harvesting and baling for guayule biomass (e.g. stems and bark) that contains rubber, 56

latex and resin. Guayule is a woody shrub that can be established from direct seeding and the whole plant 57

can be harvested for rubber after growing for 2-3 years (van Beilen and Poirier, 2007b). Guayule 58

agriculture relies on irrigation systems, such as flood, drip, furrow or sprinkler, for biannual water 59

requirements of approximately 2,850 mm, N and P fertilizers and weed control (using e.g. oil sprays and 60

herbicides) (Foster and Coffelt, 2005; Nakayama et al., 1991b). Guayule rubber contained in bark 61

parenchyma cells of the plant can only be collected by harvesting the whole shoot system above ground 62

(including stems and leaves). Guayule rubber can be extracted from tissues of ground branches and stems 63

of 2-3 year old guayule plants, using either water to form a colloidal latex suspension of rubber and non- 64

rubber substances, or using organic solvents e.g. acetone and hexane, to extract rubber in solution 65

(Nakayama, 2005; Schloman Jr, 2005; Sfeir et al., 2014). For guayule rubber processing, guayule biomass 66

is the main input, which includes leaves, stalks and stems. The biomass goes through several processes 67

consisting of pre-grinding, wet milling, filtration, clarification, separation, concentration and creaming 68

(Cornish et al., 2011). Other inputs for guayule rubber processing are electricity and chemicals, such as 69

ammonium hydroxide (NH4OH), sodium hydroxide (NaOH), sodium bicarbonate (NaHCO3) and potassium 70

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hydroxide (KOH) as a buffer (Cornish et al., 2011). KOH is selected as the buffer in this case study.

71

Guayule rubber processing products are comprised of 10% guayule rubber, 20% bagasse with resin and 72

70% bagasse without resin (Bedane et al., 2011). Heating value of bagasse with resin is higher than that of 73

bagasse without resin by 2 MJ/kg. However, resin, which makes up 10% of bagasse material, is generally 74

extracted and used to produce wood preservatives, paints and adhesives (Nakayama, 2005). Guayule does 75

not contain the allergy-causing proteins that are found in Hevea latex, therefore may be suitable for medical 76

products, such as gloves (Coffelt and Ray, 2010; Jawjit et al., 2010). Hypoallergenic products and other 77

general rubber goods, such as hoses, soles, belts and footwear, are other market shareholder of natural 78

rubber; however, these materials are not major consumers of natural rubber. Automobile tires, on the other 79

hand, have the highest market share of over 60% (FAO, 2003). Tires are made up of 31% synthetic rubber 80

and 16% natural rubber by weight (Fiksel et al., 2011). Natural rubber is important in tires due to its 81

chemical structure providing outstanding resilience and strength properties (Herman, 2004; Miyamoto and 82

Bucks, 1985). The natural rubber demand in tire manufacturing is driven by the expansion of radial and 83

heavy-duty tire consumption (Hirata et al., 2014).

84

The most common type of synthetic rubber consumed in the US is styrene butadiene rubber (SBR). SBR 85

can be made in two different processes: Emulsion SBR (E-SBR) and Solution SBR (S-SBR). The 86

ingredients in producing SBR are styrene, butadiene, water, soap, modifier and activation components, 87

which are pumped into series of 6-12 well-agitated reactors at a controlled rate before being pumped again 88

to coagulation process. During the coagulation, the rubber is precipitated for rubber crumbs, which are then 89

baled and packed.

90

Although guayule can be domestically cultivated, this does not ensure that guayule will be an 91

environmentally sustainable source of natural rubber over the common source of natural rubber i.e., Hevea.

92

Guayule rubber may require either more or less inputs during its agricultural process (e.g. the guayule plant 93

can survive in the drier southwest region of the US, however, compared to Hevea, the guayule plant 94

requires more water in order to achieve maximum rubber production (Foster and Coffelt, 2005)) and/or 95

harvesting processes compared to Hevea rubber, which has to be transported overseas from countries in 96

Southeast Asia. The objectives of this study are to evaluate and compare life cycle environmental impacts 97

of the US-produced guayule and imported Hevea natural rubbers, and petroleum-based synthetic rubber, 98

and to identify areas of environmental improvement of natural rubber production. Life cycle assessment 99

(LCA), which is a tool to quantify environmental impacts over the entire life cycle of a product 100

(International Organization for Standardization, 2006), is used to investigate the environmental impacts and 101

tradeoffs of Hevea and guayule rubbers and their co-products.

102

2. Methods 103

A cradle-to-gate LCA was performed for the three rubbers 1) petroleum (i.e. synthetic), 2) Hevea and 3) 104

guayule. The rubbers investigated in this study were ‘tire-grade’ and pertinent to tire manufacture, therefore, 105

other rubbers (such as recycled rubber) were considered to be unsuitable to tire manufacture and were not 106

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included in the scope of this study. The life-cycle inventory data of the two natural rubbers were evaluated 107

through the use of peer-reviewed literature, while that of the synthetic rubber, or SBR, was collected from 108

the ecoinvent database (Weidema and Hischier, 2010). The environmental impact categories quantified in 109

this study were ozone depletion potential (ODP), global warming potential (GWP) and acidification 110

potential (AP) using the Tool for the Reduction and Assessment of Chemicals and other environmental 111

Impacts (TRACI), which is a life cycle impact assessment (LCIA) tool developed particularly for the US 112

(Bare, 2012). Eutrophication potential was not included due to lack of inventory data for both crops as well 113

as lack of regionally appropriate LCIA methodology. The energy profile over the entire life cycle of the 114

natural rubber production and potential energy offsets from co-products were examined. For Hevea rubber 115

production, rubberwood residues and seed oil were assessed as energy offsets for electricity and biodiesel, 116

respectively; for guayule rubber production, bagasse was examined as an offset for bio oil and biochar.

117

Areas of improvement for guayule rubber were identified.

118

2.1 System boundaries 119

Cradle-to-gate LCAs of the two natural rubbers considered in this study included the agricultural process, 120

rubber production process and transportation, i.e. from field to processing, from processing to port by ship 121

(for Hevea) and to rubber manufacturing in the US by truck or rail. The distances from processing facility 122

located in Southwestern US to manufacturing facility located in Southern US were assumed to be 2,538 km 123

for truck and 2,317 km for rail. A summary of assumptions for distances is presented in Table 1. System 124

expansion and substitution were conducted to handle co-products from the two natural rubbers. The 125

production of energy from energy-rich co-products, such as rubberwood residues and seed oil from Hevea 126

and bagasse from guayule generated from the production of 1 kg of natural rubber, was included. As a 127

result, there were a total of eight scenarios investigated in this study, i.e. Hevea rubber and Electricity from 128

rubberwood residues (HE), Hevea rubber and biodiesel from seed Oil (HO), Guayule rubber transported by 129

Truck and Electricity from bagasse (GTE), Guayule rubber transported by Rail and Electricity from 130

bagasse (GRE), Guayule rubber transported by Truck and bio-Oil from bagasse (GTO), Guayule rubber 131

transported by Rail and bio-Oil from bagasse (GRO), GTO and bioChar (GTOC) and GRO and bioChar 132

(GROC), as illustrated in Figure 1. All results were compared on the same unit basis, also known as a 133

functional unit, which was one kg of rubber, assuming that one kg of different types of rubbers are 134

functionally equivalent.

135

Table 1 Transportation details for Hevea and guayule (Google, 2014; Jawjit, 2013; Sfeir et al., 2014) 136

Material From To By Capacity per one load

(kg)

Distance (km)

Hevea Latex Field Processing Truck 14,960 60

Guayule Biomass Field Processing Truck 14,960 150

Hevea Rubber Processing Tire

Manufacturing

Truck and Ship

14,960 402

28,000 27,412

Guayule Rubber Processing Tire

Manufacturing

Truck or Rail

14,960 2,538

60,000 (per wagon) 2,317

137

(Placeholder for system boundary – Figure 1) 138

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139

The production of electricity and biodiesel from Hevea rubberwood residues and seed oil, respectively, and 140

electricity and bio-oil from guayule bagasse were included in the system boundaries. Electricity production 141

considered in this study was from direct combustion of biomass, while biodiesel and bio-oil were produced 142

via trans-esterification and fast pyrolysis processes, respectively (Boateng et al., 2009; Tsukahara and 143

Sawayama, 2005). This study did not include wastewater and runoff from Hevea and guayule agriculture 144

and rubber processing, and carbon capture sequestration in soils, due to the lack of data in the peer- 145

reviewed literature. It did not include water consumption for processing and irrigation because no data was 146

available for Hevea. Hevea agriculture relies on rainfall and requires approximately 3,515 mm of rain per 147

year (Rasutis et al., 2015). However, guayule has been reported in literature as requiring 1,000-1,425 mm 148

irrigation water per year (Bucks, 1985a; Nakayama, 1991a; Rasutis et al., 2015). An LCA on drip vs. flood 149

irrigation for guayule showed that it could require as much as 2500 mm of water (Eranki, et al. 2017).

150

Impacts included in this study were from the production phase of those raw materials specified in the 151

system boundary. The manufacturing of capital equipment such as machinery was excluded since, 152

generally, its impact contribution is considered negligible compared to other processes (Sheehan, 1998). In 153

addition, this model did not include any direct or fugitive emissions from processing (i.e. emissions from 154

use of solvents during processing) due to lack of data, but included direct and indirect field emissions under 155

the GWP category. Direct and indirect field emissions were not included under the AP impact category, 156

due to lack of data.

157

2.2 Life cycle inventory (LCI) 158

Inventories for each rubber production process were primarily collected from peer-reviewed literature, 159

patents, government and corporation reports and life-cycle databases, such as USLCI and ecoinvent 2.2 160

(National Renewable Energy Laboratory, 2012; Weidema and Hischier, 2010). Different databases were 161

used to best represent the region where the process occurs e.g., the USLCI database to represent guayule 162

grown in the US, while the appropriate or most suitable region from the ecoinvent database to represent 163

Hevea cultivated in Asia. The model included data and parameters for Hevea and guayule agriculture, 164

processing and transportation processes, i.e., factors such as biomass and rubber yields, energy required for 165

equipment (e.g. pumps, conveyor belt and grinder), chemical consumed during processing, (e.g. NH3, KOH 166

and sulfuric acid), co-products generated and transportation distances that are described in detail in this 167

section. Wherever applicable, all input data such as on irrigation, fertilizer and herbicide application 168

collected from literature were converted from the original units in which they were reported in the literature 169

to suit the functional unit used in this study. The model also took into account that Hevea and guayule are 170

perennial crops - guayule is replanted every 3-5 years, while the lifetime of Hevea is approximately 25-30 171

years. Inputs for Hevea were calculated based on its average lifetime of 27 years, while inputs for guayule 172

were calculated using data to represent the inputs required over the crop’s lifetime (while it’s both 173

immature and mature) based on a literature study that describes the methodology to account for perennial 174

crops in LCAs (Bessou et al., 2013). The full LCI including data sources is provided in the Supplementary 175

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Material. Average values, obtained either as single point estimates, or calculated from a mean data, or as 176

averages from the minimum and maximum values (shown in the SI), were used to construct the inventory 177

for this LCA, in conjunction with ecoinvent and USLCI databases.

178

2.2.1 Hevea agriculture, processing, and transport 179

Hevea agricultural and processing data was collected from a study performed by Jawjit et al. (2010) on 180

greenhouse gas (GHG) emissions of Hevea rubber production. The Hevea rubber yield value used in this 181

analysis was 1,600 kg/ha/year (DOAE, 1993; Jawjit et al., 2013; OAE, 2012). Agricultural field emissions- 182

CO2, N2O and NO - were also accounted for. Field emissions as obtained from literature for Hevea 183

included 976.53 kg C/ha/yr (4.48 kg CO2 eq/kg rubber) from CO2 (Podong, 2014), direct emissions of 0.24 184

kg N2O/ ton latex (0.164 kg CO2 eq/kg rubber) from the cultivation of mineral forest soils, indirect 185

emissions following N leaching and runoff, and those following all direct fertilizer emissions of 0.06 kg 186

N2O/ ton latex (0.041 kg CO2 eq/kg rubber) (Jawjit, 2010). Agricultural electricity, energy and chemical 187

inputs, and processing yields were specific for bale rubber (i.e. tire-grade rubber). The major source of 188

Hevea rubber in the US was from Indonesia; therefore an Indonesian electricity mix, with 44% coal, 31%

189

natural gas, 13% oil, 7% hydropower, 5% geothermal, 1% renewables, was used to model Hevea 190

processing electricity (UN comtrade, 2013). Although the study by Jawjit et al. (2010) was conducted 191

based on Thailand data, it was assumed to be similar to that conducted in Indonesia. Transportation 192

considered in this study for Hevea included from field to rubber processing facility by truck, from the 193

processing facility to a port in Indonesia by truck, from the Indonesian port to the US port by ship and from 194

the US port to a rubber product manufacturing gate by truck. More details on distance, loading capacity and 195

fuel efficiency for truck and distance, payload and fuel consumption for ship transport are listed in 196

Supplementary Material.

197

2.2.2 Guayule agriculture, processing, and transport 198

Guayule agricultural and processing data was collected from several peer-review studies, as indicated in the 199

Supplementary Material. Guayule rubber yield used in this analysis, 1,400 kg rubber/ha/year, was obtained 200

as an average from published literature, including (Bedane et al., 2011; Estilai, 1991b; Foster and Coffelt, 201

2005; Thompson and Ray, 1989; van Beilen and Poirier, 2007b). As mentioned before in this ection 202

guayule is a perennial crop- its planting and field preparation are only conducted once every 3-5 years 203

(Personal communication with Hunsaker, 2014). However, literature data for fuel consumption of field 204

preparation and cultivation were reported based on a 2 year lifetime (data shown in SI); therefore, we 205

annualized these data for use in this study. Inputs were collected for several years representing different 206

plantation phrases (immature to mature) and were then used to calculate average values. Data on field 207

emissions from guayule agricultural field were absent in literature. We used IPCC guidelines to calculate 208

direct and indirect N2O emissions for managed soils (IPCC, 2006) contributing to GWP (0.231 and 0.0231 209

kg CO2 eq/kg rubber, respectively); however, there were no data on direct CO2 field emissions for guayule 210

(whereas this value was included in Hevea field emissions). Agricultural runoff in the case of guayule was 211

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assumed to be absent since the surface runoff in arid landscapes is zero (Personal communication with 212

Bronson, 2015; Teixeira, 2001).

213

Guayule processing data mainly included electricity consumed by conveyor belt, crusher, scale, grinder, 214

press filter, centrifuge and creaming tank (Sfeir et al., 2014). Although the Sfeir et al. study was conducted 215

in Mediterranean Europe, it was the only study that provided data particularly for guayule latex processing.

216

Transportation distances were assumed to represent possible harvesting and processing locations. The 217

round-trip travel distance used for the study was 96 km (60 miles) as an estimate of the distance between 218

agricultural areas and possible processing locations e.g. in Maricopa County in Arizona - a region of 219

interest for guayule agriculture in Southwestern USA (Benedict et al., 2008; Coffelt and Ray, 2010).

220

Electricity used for pumping agricultural water and guayule rubber processing was modeled for the 221

Southwest Energy Efficiency Project’s Arizona Electricity Mix (36% coal, 29% nuclear, 27% natural gas, 222

8% renewable) (SWEEP, 2014).

223

2.2.3 Co-products from Hevea and guayule rubber productions 224

Eight co-product scenarios were considered in Hevea and guayule rubber production. The eight scenarios 225

included: electricity from Hevea rubberwood residues, biodiesel from Hevea seed oil, and c. electricity, 226

bio-oil and biochar from guayule bagasse with two modes of guayule rubber transportation, via either truck 227

or rail. The quantity of Hevea rubberwood residues approximately accounted for 2% of the rubberwood 228

biomass dry weight (DEDE, 2007; DOAE, 1993; Krukanont and Prasertsan, 2004; Teoh et al., 2011).

229

Hevea rubberwood residues consisting of small branches left on an agricultural field, with an approximate 230

high heating value (HHV) of 10.5 MJ/kg, were assumed as being used to produce electricity via 231

combustion in a power plant with a heat rate of 10,498 BTU/kWh or 33% efficiency (U.S. Energy 232

Information Administration, 2012). Biodiesel from Hevea seed oil was assumed to be produced through a 233

two-step transesterification process- acid catalyzed followed by alkaline catalyzed transesterification 234

(Ramadhas et al., 2005a). Guayule bagasse was assumed to produce one of the following: either electricity 235

via combustion, or 60% bio-oil and/or 30% biochar (by weight) via fast pyrolysis in a fluidized bed reactor 236

(Deshmukh et al., 2013). The energy consumption for the fast pyrolysis process of converting guayule 237

bagasse was modeled based on the process of sugarcane bagasse due to the lack of data for the guayule 238

bagasse process. Energy content of the Hevea rubberwood residues and guayule bagasse generated from the 239

production of one kg of rubber were considered to offset energy and impacts from local electricity 240

production (Indonesia and Arizona, respectively), while the Hevea seed oil was considered to offset energy 241

and environmental impacts from petroleum diesel production. More details on the LCI data of Hevea and 242

guayule rubber co-products are provided in the Supplementary Material.

243

2.3 Life cycle impact assessment and energy offset analysis 244

TRACI 2.1 V1.01/US 2008 was used to quantify three environmental impact categories, ODP, GWP, and 245

AP, throughout the life cycle of natural rubbers and SBR. ODP and GWP represent impacts applicable to 246

the atmosphere, whereas AP represents impacts applicable to air and soil/water. In this analysis, the 247

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aqueous impacts included in AP are not considered due to lack of data. In the energy-offset analysis, the net 248

energy of the five co-product scenarios (electricity from Hevea rubberwood, biodiesel from Hevea seed oil, 249

electricity from guayule bagasse, bio-oil from guayule bagasse and bio-oil and biochar from guayule 250

bagasse), were evaluated and compared to two additional scenarios without co-products. The net energy 251

was calculated by subtracting the total energy consumed from the total energy produced. The net energy 252

results were reported on a functional unit basis as MJ per one kg of rubber.

253

3. Results and discussion 254

The results of this analysis helped identify processes with major environmental impact contributions, and 255

subsequently assisted in identifying environmental hotspots. The life cycle environmental impacts of ODP, 256

GWP and AP of Hevea and guayule were evaluated and the results were compared to those from SBR.

257

Different co-product scenarios from Hevea and guayule rubbers were quantified to indicate their potential 258

to offset impacts and energy required for rubber production. Since the focus of this study is guayule rubber 259

as an alternative for existing natural rubber, processes related to guayule rubber production with the highest 260

contribution to each impact category were identified and compared to Hevea and synthetic rubbers.

261

3.1 A comparison of impacts of the two natural rubbers, and synthetic rubber 262

Synthetic rubber (SBR) had the lowest GWP and AP impact contributions compared to Hevea and guayule, 263

as presented in Figure 2. The total GWP impact from SBR was approximately 2.7 kg CO2 eq/kg rubber;

264

this was equal to 8% and 21% of the total GWP impacts from Hevea and guayule rubbers, respectively.

265

Similarly, the total AP impact of SBR was approximately 0.01 kg SO2 eq/kg rubber, which was equal to 266

13% and 14% of the total AP impact from Hevea and guayule rubbers, respectively. Approximately 66% of 267

the total AP impact from SBR production was from sulfur dioxide (SO2) and from the production of 268

sulfuric acid (H2SO4) used in the vulcanization process. However, because these results were based on 269

literature data for a guayule lifetime of 2 years, they may have slightly overestimate certain impacts of 270

guayule as its actual lifetime is 3-5 years. The planting and cultivation of guayule never contribute more 271

than 16% to any LCIA category.

272

(Placeholder for LCA of rubbers without co-products credits – Figure 2) 273

A comparison of impacts of the two natural rubbers showed that Hevea had higher GWP and AP impacts, 274

whereas guayule rubber had higher impacts in the ODP category. The primary hotspot that resulted in GWP 275

and AP impact contributions in Hevea was from the liquefied petroleum gas (LPG) consumption for drying 276

during the milling process. The LPG consumption contributed 27.6 kg CO2 eq/kg rubber and 0.08 kg SO2 277

eq/kg rubber- equivalent to 84% of the total GWP and 96% of the total AP impacts, respectively. As an 278

alternative, diesel could be used in place of LPG (diesel used to be burnt in lieu of LPG in Thai rubber 279

milling in the past; however, Jawjit et al. (2010) reported that LPG was adopted in response to rising diesel 280

prices). Results also pointed to field emissions as a hotspot, with CO2 and N2O, from Hevea agriculture 281

accounting for 14% of the total GWP impact from Hevea rubber.

282

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In guayule rubber on the other hand, GWP and AP impacts mainly resulted from energy use for water 283

pumping in guayule agriculture. This energy use for water pumping accounted for 56% of the total GWP 284

and 66% of the total AP in guayule rubber. Since multiple modes of transport were considered in the case 285

of guayule, these choices showed that the GWP and AP impacts from the transportation of guayule rubber 286

from processing to manufacturing unit by truck were 83% higher than those by rail (with values of 3.6×10-2 287

kg CO2 eq/kg rubber and 4.8×10-4 kg SO2 eq/kg rubber, respectively). However, the impacts from any 288

mode of transport only accounted for 1% of the total GWP and 2% of the total AP results, making them a 289

non-significant emission category. The ODP impacts of guayule rubber were 90% greater than those of 290

Hevea rubber, but were equal within both guayule scenarios with different domestic modes of 291

transportation. Similar to the other impact categories in guayule, the primary ODP contributor was the 292

energy consumption for water pumping in guayule’s agriculture stage, which resulted in 3.7×10-7 kg CFC- 293

11 eq/kg rubber, i.e., 54% of the total ODP impact from guayule rubber. On the other hand, Hevea rubber 294

had the lowest ODP impacts out of all rubbers at 6.9×10-8 kg CFC-11 eq/kg rubber, and 78% of this total 295

ODP from Hevea rubber, equals to 5.36×10-8 kg CFC-11 eq/kg rubber, came from N fertilizer (urea) used 296

in its agriculture.

297

3.2 Impacts avoided through the use of co-products 298

Figures 3, Figure 4, and Figure 5 show that considerations of co-products generated from the production of 299

one kg of each rubber change the results in each category in comparison to Figure 2 that does not consider 300

co-product scenarios. Electricity produced from either Hevea rubberwood residues or guayule bagasse (i.e.

301

HE, GTE and GRE scenarios) aided in impact reductions under all impact categories (and net energy that is 302

discussed in a subsequent section), while bio-oil and biochar produced from guayule bagasse reduced only 303

AP impacts. Biodiesel produced from Hevea seed oil did not form a factor in reducing any impacts. When 304

electricity was included as a co-product from Hevea rubberwood residues, its ODP, GWP, and AP impacts 305

were lowered compared to the baseline (i.e., in Figure 2 with no co-products) by 3035%, 22%, and 481%

306

respectively. Similarly when electricity from guayule bagasse was considered its ODP, GWP, and AP were 307

reduced by 129%, 132%, and 155% respectively. Producing bio-oil from guayule bagasse as a co-product 308

lowered its AP impacts by 96%, whereas producing bio-oil and biochar from guayule bagasse lowered its 309

AP impacts by 134%.

310

Hevea with electricity (HE) from rubberwood residues had the lowest ODP (-1.5×10-6 kg CFC-11 eq/kg 311

rubber) because of the electricity production offset from Hevea rubberwood. On the other hand, the two 312

scenarios of guayule with bio-oil as co-product (GTO and GRO) had the highest ODP (3.3×10-6 kg CFC-11 313

eq/kg rubber), mainly due to high energy consumption during the bagasse bio-oil production process.

314

Similarly, the guayule scenarios with bio-oil and biochar, i.e., GTOC and GROC contributed significantly 315

to ODP impacts as well, due to the high energy demand during the bio-oil and biochar production process 316

form bagasse. The guayule scenarios with the production of electricity from bagasse (i.e., GTE and GRE), 317

however, were the most promising pathways as they substantially reduced ODP impacts due to electricity 318

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offsets; in this case, the electricity required for the direct combustion system accounted for only 2% of the 319

energy content (yield) of guayule bagasse (Boateng et al., 2009; Deshmukh et al., 2013).

320

(Placeholder for ODP results – Figure 3) 321

322

The GWP impacts of all six guayule scenarios were lower than GWP from scenarios of Hevea rubber.

323

However, GTE and GRE were the only two scenarios with negative GWP among all guayule scenarios, as 324

indicated in Figure 4. The GWP impact mitigation in these scenarios resulted from the production of 325

electricity from guayule bagasse that offset (or avoided) approximately 17 kg CO2 eq/kg rubber from the 326

Arizona electricity mix production (SWEEP, 2014) equivalent to a 400% reduction of total GWP. The HO 327

scenario (i.e., biodiesel co-product from Hevea seed oil) had the highest GWP impact at 32.8 kg CO2 eq/kg 328

rubber- this was higher than the Hevea baseline by 0.03 kg CO2 eq/kg rubber. The GWP impact from HE 329

was 78%, GTO and GRO 45% each, SBR 8% and GTOC and GROC 32% each, compared to the GWP 330

from the HO scenario. The co-products that did not offset instead increased the total GWP impact were 331

biodiesel from Hevea seed oil in HO scenario and bio-oil from guayule bagasse in GTO and GRO 332

scenarios; this resulted from a higher GWP contribution from the resources required to produce the co- 333

products than the impacts avoided by the same co-products. While the focus of the present study was on 334

bioenergy co-products, after felling Hevea rubberwood could be used to produce furniture- an alternate co- 335

product that might potentially sequester higher amounts of carbon and thus avoid GWP impacts; however, 336

this sequestration credit was not added in the present LCA. The carbon sequestration of hardwood trees can 337

be estimated as follows: assuming a moderate growth rate, i.e., at the tree age of 27 years a survival factor 338

by growth rate of 0.398, annual sequestration rates would be 32.5 lbs C/tree/year; therefore the C 339

sequestered per tree would be 12.935 lbs or 5.87 kg, i.e., approximately 21.5 kg CO2 eq/tree/year (Teoh et 340

al., 2011; U.S. Department of Energy, 1998). Assuming only 50% of the rubberwood biomass could be 341

used to produce furniture, the CO2 eq sequestered in rubberwood furniture would be approximately 11 kg 342

CO2 eq/furniture/tree. However, this estimate of C-sequestration did not consider GWP generated from the 343

furniture manufacturing process or the lifetime of furniture. Considering Hevea rubberwood’s potential for 344

furniture production, including the furniture manufacture process could be factored into future LCA studies.

345

(Placeholder for GWP results – Figure 4) 346

347

The HO scenario was a major contributor to the AP impacts (0.08 kg SO2 eq/kg rubber), whereas the HE 348

scenario contributed the least to AP impacts, as presented in Figure 5; 91% of the total AP impact from the 349

HO scenario was from the LPG consumed during the Hevea rubber milling process. On the other hand, the 350

production of electricity from Hevea rubberwood significantly offset AP impacts by 0.38 kg SO2 eq/kg 351

rubber. SBR was the second highest AP impact contribution with 0.01 kg SO2 eq/kg rubber (equivalent to 352

12% of the total AP impact from the HO scenario). AP impacts from the six guayule rubber scenarios (all 353

negative values as shown in Figure 5) had the following order: GTO > GRO > GTOC > GROC > GTE >

354

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GRE. AP impacts from transportation were negligible compared to other processes of the guayule rubbers 355

and their co-products. The avoided AP impacts in these scenarios and their equated transportation 356

counterparts were 4%, 31% and 51% respectively of the total AP impacts from the HO scenario. Compared 357

to the baseline results in Figure 2, the production of co-products of guayule rubber, i.e., electricity, bio-oil 358

and biochar or only bio-oil, can offset AP impacts by 0.08, 0.05 and 0.03 kg SO2 eq/kg rubber, respectively.

359

Another case that is not included is a scenario where both the rubberwood residues and seed oil from Hevea 360

could be used as co-products to generate electricity and biodiesel, respectively. However, the results of 361

such a scenario were calculated by combining respective individual results and also indicated a potential for 362

impact reduction. ODP, GWP, and AP impacts contributions from the two Hevea’s co-products combined 363

(without the impacts from Hevea rubber production) were -2.1×10-6 kg CFC-11 eq/kg rubber, -7.2 kg CO2

364

eq/kg rubber, and -0.37kg SO2 eq/kg rubber, respectively.

365 366

(Placeholder for AP results – Figure 5) 367

3.3 The energy footprints of Hevea and guayule rubbers, and their co-products 368

Figure 6 shows the life-cycle energy footprints of Hevea and guayule rubbers and their co-products; any 369

energy produced is indicated as a positive value, whereas energy consumed is indicated in a negative value.

370

The net energy of all scenario except HO was negative (i.e. energy was consumed instead of produced); the 371

HO scenario had a positive net energy value of 3.25 MJ/kg rubber. Although overall, other scenarios did 372

not yield a positive result, the co-products still showed the potential to reduce the total energy consumption 373

in all scenarios. For example, GRE and GTE were the two cases with the highest energy avoidance- with 374

the inclusion of co-products both scenarios could avoid approximately 99 MJ/kg rubber, accounting for 375

55% and 54% of the total energy consumed, respectively. The co-products in GROC and GTOC scenarios 376

and GRO and GTO scenarios could offset approximately 112 and 89 MJ/kg rubber (30% and 24% of the 377

total energy consumed) respectively. The most energy intensive process in all six guayule scenarios was the 378

consumption of diesel for transportation from field to processing unit. The diesel consumption contributed 379

85% and 84% of the total energy consumption from GRE and GTE scenarios, respectively, and 380

approximately 41% of the net energy from all the other scenarios of guayule rubber. The production of bio- 381

oil and/or biochar was also an energy intensive process contributing to 52% of the net energy from GROC, 382

GTOC, GRO and GTO scenarios.

383

(Placeholder for energy results – Figure 6) 384

3.4 Model limitations and data quality discussion 385

Secondary data from literature was mainly used in the development of this LCA. However, there is an 386

absence of LCA studies especially in the context of guayule rubber production and use, and additionally 387

those that compare these natural rubbers. Thus, this study serves as a preliminary assessment in the 388

evaluation of these rubbers and the potential of their co-products. Moreover, some data was collected as a 389

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substitute for guayule, such as bagasse from sugarcane, which was considered to have a similar conversion 390

process as bagasse from guayule. However, the data and inventories used were considered the most recent 391

and/or most appropriate sources (e.g. journal publication, patents and reports) at the time when this study 392

was conducted. Furthermore, the data used in this study was collected from various existing research 393

studies conducted under different conditions; thus, we acknowledge the incidence of uncertainty. This 394

study, however, did not include an uncertainty (Monte Carlo) analysis due to limited and inaccessible data;

395

instead we performed a sensitivity analysis (shown in the subsequent section) on the GRE scenario- the 396

most promising scenario for guayule rubber (the product of focus in this study) to evaluate the sensitivity of 397

results to various key parameters. The sensitivity analysis was conducted using the minimum, average, and 398

maximum values for three key parameters for the GRE scenario in the model.

399

3.5 Sensitivity analysis 400

In the GRE scenario, the energy used for water pumping during the agricultural process had the highest 401

impact contribution in all three impact categories of ODP, GWP and AP, and it also had the highest net 402

energy produced. The energy used for water pumping depends on several parameters, such as the volume 403

of water used for drip irrigation and pump efficiency. Thus, we identify these as the key parameters of 404

improvement that should be further investigated. For example, different irrigation methods could alter the 405

energy needed for water pumping; by changing the energy input by ±83% in GRE scenario, all impacts 406

changed by ±21-22%. Increasing the pump efficiency from 68% to 80% (by 12%) and to 90% (by 22%) 407

reduced GWP impacts by 26% and 42%, respectively. A specific sensitivity analysis constituted examining 408

the factors of: i) rubber yield, ranging from 800 to 2000 kg/ha/yr (an average value of 1400 kg/ha/yr was 409

used in the previous results (Bedane et al., 2011; van Beilen and Poirier, 2007b)), ii) drip irrigation rate 410

ranging from 1000 to 2850 mm/yr (average value of 1925 m/yr (Bucks, 1985a; Nakayama, 1991a)), and iii) 411

energy usage of water pump ranging from 1.0×10-3 to 1.5×10-3 kWh/gallon (average value of 1.25×10-3 412

kWh/gallon (Great River Energy, 2014)). Results of the sensitivity analysis are shown in Figure 7. Using a 413

rubber yield of 2000 kg/ha/yr of rubber yield, 1000 mm/yr of drip irrigation rate and 1.0×10-3 kWh/gallon 414

of energy use for water pumping, the total ODP, GWP and AP impacts improved from the case using 415

average values by 300%, 270%, 164% and 3,129%, respectively (i.e., 6×10-7 kg CFC-11 eq, 11 kg CO2 eq 416

and 7×10-2 kg SO2 eq per kg rubber, respectively). The improvements were primarily from the increased 417

energy yield of co-products. An important change that occurred due to the changes in the key parameters 418

was diesel use for agricultural activities, which was higher than the results from the average-value scenario 419

by 5%. On the other hand, by reducing the rubber yield to 800 kg/ha/yr of rubber yield, increasing 420

irrigation to 2850 mm/yr and using 1.50×10-3 kWh/gallon of energy for water pumping, the total ODP, 421

GWP and AP impacts increased by 460%, 730% and 230% compared to the average-value scenario. The 422

exacerbation of impacts was mainly due to the increase in quantity of water used in drip irrigation.

423

(Placeholder for sensitivity analysis results – Figure 7) 424

425

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The green dot in Figure 7 represents the average-value results. The upper bars show the worst-case 426

sensitivity parameters results in the GRE scenario, i.e., 800 kg/ha/yr of rubber yield, 2850 mm/yr of drip 427

irrigation rate and 1.50×10-3 kWh/gallon of energy use for water pumping. The lower bars show the best- 428

case parameters results in the GRE scenario, i.e., 2000 kg/ha/yr of rubber yield, 1000 mm/yr of drip 429

irrigation rate and 1.00×10-3 kWh/gallon of energy use for water pumping. The environmental impact 430

results of GRE using best parameter values suggested that this scenario could be a sustainable alternative in 431

replacing Hevea and SBR. Using average parameter values however, GRE had higher ODP and AP than 432

HE, but lower than HO and SBR; GRE also showed lower GWP than Hevea and SBR. Using worst-case 433

scenario parameter values, GRE showed higher ODP than Hevea but lower than SBR; it had higher GWP 434

than SBR but lower than Hevea, and had higher AP than HE and SBR but lower than HO. A comparison of 435

sensitivity analysis results is summarized in a table in the SI.

436

4. Conclusion 437

There were tradeoffs between synthetic, Hevea and guayule rubbers. Guayule rubber contributed lower 438

ODP compared to SBR, and lower GWP and AP compared to Hevea rubber. One area of improvement for 439

guayule agriculture is irrigation energy; the energy used for water pumping depended on several parameters, 440

e.g. volume of water for drip irrigation, pump efficiency and electricity consumed per m3 of water.

441

Different irrigation methods or increasing pump efficiency could alter the energy needed for irrigation and 442

improve ODP, GWP and AP impacts. Future studies should focus on field data collection for a better 443

estimate of LCA results and availability of primary data. For example, direct emissions from agricultural 444

activities (i.e. particulate matter from tillage, runoff from agriculture), direct emissions from processing (i.e.

445

emissions from use of solvents during processing), as well as irrigation and water consumption data should 446

be included in LCAs. In addition, new guayule agricultural practices should be included, such as direct 447

seeding and drip irrigation. The use of co-products can reduce the environmental impacts for both guayule 448

and Hevea rubbers. This study showed that the most promising co-products include electricity from 449

biomass residues, i.e. guayule bagasse and Hevea rubberwood residues, which reduced ODP, GWP and AP 450

impacts. The production of bio-oil and biochar from guayule bagasse reduced AP impact. The most 451

promising scenario of guayule rubber was using its bagasse as a feedstock to produce electricity, i.e.

452

scenario GRE where guayule is transported by rail, however transportation had little to do with the 453

environmental impacts. The GRE scenario contributed the least to all three impact categories investigated, 454

and yielded the greatest amount of net energy among the six guayule scenarios examined.

455

Acknowledgements 456

This work was supported by the Biomass Research and Development Initiative (BRDI) grant (USDA-NIFA 457

2012-10006-19391 OH). The authors are very grateful to Dr. Kevin Bronson for field data and input on 458

guayule agriculture. Any opinions, findings and conclusions or recommendations expressed in this material 459

are those of the authors and do not necessarily reflect the views of USDA.

460

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Figure 1: System boundaries of Hevea and guayule rubbers-include processes of Hevea and guayule rubber production, co-products and energy from co-products

The dashed line defines system boundary consisting of agriculture, rubber processing &

transportation processes, and inputs for each process. The eight scenario pathways analyzed in this study are highlighted with a bold, capital first letter, including HE, HO, GTE, GRE, GTO, GRO, GTOC, and GROC.

Figure 2: Normalized lifecycle impacts without co-product credits per kg natural and synthetic rubbers

The inset legend illustrates most significant impacts and the detailed legend indicates all impacts. Impacts from each scenario were normalized to the highest impact in each category. Co-product credits are not included.

Figure 3: Ozone depletion potential (ODP)

Ozone depletion potential impacts per kg natural and synthetic rubbers for different transportation modes and co-product scenarios

Figure 4: Global warming potential (GWP)

Global warming potential impacts per kg natural and synthetic rubbers for different transportation modes and co-product scenarios

Figure 5: Acidification potential (AP)

Acidification potential impacts per kg natural and synthetic rubbers for different transportation modes and co-product scenarios

Figure 6: Lifecycle energy footprint per kg Hevea and guayule rubber production and co-products

Positive values represent energy produced and negative values represent energy consumed; black bars represent net energy in each scenario

Figure 7: Sensitivity Analysis

Sensitivity Analysis in the scenario with guayule rubber transported by Rail and

electricity from bagasse (GRE)

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Tire product manufacturing in the U.S.

Hevea Agriculture

Guayule Agriculture

Latex

Transportation Transportation

Processing Processing

4

3

Rubber

3

2 4 Rubber

Transportation - Truck - Ship

Transportation:

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100%

90%

80%

70%

60%

50%

40%

30%

20%

10%

0%

Hevea: LPG use Guayule: Water for drip Guayule: Water Agricultural field Hevea: N Fertilizer

Guayule: Centrifuge Guayule: Crusher SBR

SBR Production: At plant

GuayuleTransportation: Truck (processing to manufacturing) Guayule Processing: Centrifuge

Guayule Processing: Grinder Guayule Processing: Crusher

Guayule Agriculture: Diesel use for transport (field to processing) Guayule Agriculture: Diesel for forage harvester

Guayule Agriculture: Diesel for cultivator

Guayule Agriculture: Energy use for water pumping

Hevea Transportation: Diesel use by truck (port to manufacturing) Hevea Transportation: Diesel use by truck (processing to port) Hevea Processing: LPG use

Hevea Processing: Ammonia use

Hevea Agriculture: Diesel use for transport (field to processing) Hevea Agriculture: P fertilizer

GuayuleTransportation: Rail (processing to manufacturing) Guayule Processing: Creaming tank

Guayule Processing: Press filter Guayule Processing: Sclae Guayule Processing: Conveyor belt Guayule Agriculture: Diesel for baler Guayule Agriculture: Diesel for planter Guayule Agriculture: N fertilizer

Guayule Agriculture: Water for drip irrigation Hevea Transportation: Diesel use by ship (port to port) Hevea Processing: Diesel use in rubber mills

Hevea Processing: Electricity use Agriculture: Field emissions

Hevea Agriculture: Diesel use in tillage Hevea Agriculture: N fertilizer

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-3.0E-6 -2.0E-6 -1.0E-6 -1.0E-21 1.0E-6 2.0E-6 3.0E-6 4.0E-6 5.0E-6

Hevea rubber and electricity

from rubberwood

Hevea rubber and biodiesel from seed oil

Guayule rubber, truck and electricity

from bagasse

Guayule rubber, truck

and bio-oil from bagasse

Guayule rubber, truck and bio-oil and

charcoal from bagasse

Guayule rubber, rail and electricity

from bagasse

Guayule rubber, rail and bio-oil from bagasse

Guayule rubber, rail and bio-oil and

charcoal from bagasse

Styrene Butadiene

Rubber

kg CFC-11 eq/kg rubber

Agriculture: Agriculture: Agriculture: Agriculture: Agriculture: Processing: Processing: Processing:

Processing: Transportation: Transportation: Transportation: Co-products: Co-products: Co-products: Co-products:

Co-products: Co-products: Co-products: Agriculture: Agriculture: Agriculture: Agriculture: Agriculture:

Agriculture: Agriculture: Agriculture: Processing: Processing: Processing: Processing: Processing:

Processing: Processing: Transportation: Transportation: Co-products: Co-products: Co-products: Co-products:

Co-products: Co-products: Co-products: SBR Production: Total GTE

HO

GTO

GTOC

GRE GRO

GROC

SBR HE

0

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-80 -60 -40 -20 0 20 40 60 80 100

Hevea rubber and electricity

from rubberwood

Hevea rubber and biodiesel from seed oil

Guayule rubber, truck and electricity

from bagasse

Guayule rubber, truck

and bio-oil from bagasse

Guayule rubber, truck and bio-oil and

charcoal from bagasse

Guayule rubber, rail and electricity

from bagasse

Guayule rubber, rail and bio-oil from bagasse

Guayule rubber, rail and bio-oil and

charcoal from bagasse

Styrene Butadiene

Rubber kg CO2eq/kg rubber

Agriculture: Agriculture: Agriculture:

Agriculture: Processing: Processing:

Processing: Processing: Transportation:

Transportation: Transportation: Co-products:

Co-products: Co-products: Co-products:

Co-products: Co-products: Agriculture:

Agriculture: Agriculture: Agriculture:

Agriculture: Agriculture: Agriculture:

Agriculture: Processing: Processing:

Processing: Processing: Processing:

Processing: Processing: Transportation:

Transportation: Co-products: Co-products:

Co-products: Co-products: Co-products:

Co-products: Co-products: SBR Production:

Co-products: Total energy for esterification Agriculture: Field emission Total GTE

HO

GTO

GTOC

GRE GRO

GROC

SBR HE

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-0.5 -0.4 -0.3 -0.2 -0.1 0 0.1 0.2

Hevea rubber and electricity

from rubberwood

Hevea rubber and biodiesel from seed oil

Guayule rubber, truck and electricity

from bagasse

Guayule rubber, truck

and bio-oil from bagasse

Guayule rubber, truck and bio-oil and

charcoal from bagasse

Guayule rubber, rail and electricity

from bagasse

Guayule rubber, rail and bio-oil from bagasse

Guayule rubber, rail and bio-oil and

charcoal from bagasse

Styrene Butadiene

Rubber kg SO2eq/kg rubber

Agriculture: Agriculture: Agriculture:

Agriculture: Processing: Processing:

Processing: Processing: Transportation:

Transportation: Transportation: Co-products:

Co-products: Co-products: Co-products:

Co-products: Co-products: Agriculture:

Agriculture: Agriculture: Agriculture:

Agriculture: Agriculture: Agriculture:

Agriculture: Processing: Processing:

Processing: Processing: Processing:

Processing: Processing: Transportation:

Transportation: Co-products: Co-products:

Co-products: Co-products: Co-products:

Co-products: Co-products: SBR Production:

Co-product: Total energy for esterification Total GTE HO

GTO

GTOC

GRE GRO

GROC

SBR HE

Gambar

Table 1 Transportation details for Hevea and guayule (Google, 2014; Jawjit, 2013; Sfeir et al.,  2014) 136

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