Journey Industri 4.0
What is Industry 4.0? (1)
▪ One person calls it a revolution that will fundamentally change our lives
▪ Others think they have to tack a ‘4.0’ onto the name
▪ Google offers over 19 million results for the search term ‘Industry 4.0 definition’ alone
Source: FESTO, shutterstock
What is Industry 4.0? (2)
▪ Industry 4.0 is a marketing term that can be traced back to the research union established by the German government and a project of the same name that was part of the German government’s high-tech strategy. It was primarily
developed for marketing purposes.
▪ By contrast, the Americans call this approach ‘cyber-physical systems”, some called “Industrial Internet of Things”
▪ Industry 4.0 is characterized as the (anticipated) fourth industrial revolution.
▪ It will be shaped by the smart factory.
Source: FESTO, BMBF
What is Industry 4.0? (3)
• Industry 4.0 is characterized as the (anticipated) fourth industrial revolution, after the steam engine (first revolution), the assembly line (second revolution), and automation (third revolution)
Source: FAPS, DFKI 2011
First mechanical loom 1784
First
industrial revolution Introduction of mecha- nical production using water and steam power
Second
industrial revolution Introduction of labor using mass production of electric energy
Third
industrial revolution Use of electronics and IT to further
automation of production
Fourth
industrial revolution Based on Cyber- Physical-Systems
First conveyor, abattoirs Cinicinnati 1870
First Programmable Logic Controll (PLC), Modicon 084 1969
Time End
18th century
Beginning 20th century
Beginning of 70s 20th century
Today
Degreeofcomplexity
What is Industry 4.0? (4)
▪ In essence, the idea is to supply modules, components, and machines with their own intelligence and to network them with one another.
Source: FESTO, Texas Instruments
What is Industry 4.0? (5)
▪ Individual technologies, no matter how exciting or innovative they might be, are not the focus of Industry 4.0; rather, the way they interact with one another in the context of a larger system is what matters.
Source: FESTO, Mobile World Live
What is Industry 4.0? (6)
▪ In this context, this is generally referred to as vertical and horizontal networking. Vertical networking describes the networking of machines with company data. Horizontal networking covers the entire value chain and connects suppliers and customers to their own production processes.
What is Industry 4.0? (7)
• Characteristics of Industry 4.0 in contrast to Industry 3.0 are:
▪ Strong individualization of products under the conditions of a highly flexible (large series) production,
▪ Extensive integration of customers and business partners in business and value-added processes,
Source: FESTO, VDMA
Industry 4.0 is ...
•
Industrie 4.0 refers to the intelligent networking of machines and processes for industry with the help of information and communication technology•
For Industrie 4.0, it is not the computer that is the core technology, but rather the Internet.Source: FESTO, Smart Factory
Megatrend in industry...
Technology changes the world
Challenges for Industry 4.0
Industry 4.0 SWOT Analysis
Source: Jaehne & Kalaichelvan
Automation pyramid of current automation processes
Vertical and horizontal integration in a smart factory (1)
Vertical and horizontal integration in a smart factory (2)
Internet is the key technology for Industry 4.0
Cloud based technology for Industry 4.0
Cloud-based solution for Industry 4.0
Source: manufacturing.net
Technology involved in Industry 4.0
Augmented reality for efficient operation and maintenance (1)
Augmented reality for efficient operation and maintenance (2)
Additive manufacturing for mass customization (1)
Collaborative robots for Industry 4.0
Source: Manufacturing Lounge, assemblymag.com
