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Energy

Solar Photovoltaics

In this thesis, various nano- and micro-architectures are investigated to optically improve the efficiency of solar PV and PECs. A fabrication method for facilitating multiple sizes and spacing of these triangular Ag contacts was developed to extend their applicability to other solar PV and PEC technologies.

Context

Numerical Approach

Role of Recombination Pathways in Optimal Bulk Doping

In low bulk doping, the primary recombination pathway at open circuit voltage is surface recombination accounting for nearly 50%. In Fig. 2.3(c), the open circuit voltage was observed to peak at a bulk doping of 1017 cm.

Figure 2.3 explains the reason for increase in efficiency that comes with an increase in bulk doping
Figure 2.3 explains the reason for increase in efficiency that comes with an increase in bulk doping

Conclusion

Introduction

Researchers have explored various nanostructured antireflection and light trapping strategies for thin film Si crystal [44], [19]. Such bare films exhibited close to 4n2 light trapping compared to volume-equivalent planar Si thin film.

Fabrication

Some recent studies have shown limitations in light-trapping structures arising from parasitic absorption, as opposed to limitations in the Si-absorbing material of the cell. An increase in plasma O2 content improves sidewall protection during low temperature etching and therefore results in a change in microwire taper. The etching rate remained constant at 1 μm/min, resulting in microwires with a total height of 30 μm. the business.

Figure 3.2 shows the optimized morphology of the microwires with a pointed tip and gradual taper  to achieve minimum reflection
Figure 3.2 shows the optimized morphology of the microwires with a pointed tip and gradual taper to achieve minimum reflection

Optical Characterization

The angular reflection without and with SiNx anti-reflection coating is shown in Figure 3.4 (a) and (b) and Figure 3.4 (c) and (d) in linear and log plots, respectively. In the 1000nm – 1100nm wavelength range, where the absorption depth is on the order of hundreds of microns, reflectance ranged from 3.6% at normal incidence to 2.7% at 50o for uncoated microcones, which is limited by reflection from the back surface of the ~300 µm thick sample.

Figure  3.4:  (a)  and  (b)  show  the  reflectance  (0.98%)  of  Si  substrates  with  microcone  arrays  measured using an integrating sphere plotted on a linear scale and log scale respectively
Figure 3.4: (a) and (b) show the reflectance (0.98%) of Si substrates with microcone arrays measured using an integrating sphere plotted on a linear scale and log scale respectively

Wave Optic Simulations

Total generation was slightly lower in the top and bottom ~5 µm of the wire compared to the generation in the middle. For λavg = 940 nm, there was no significant generation concentration in the wire tip relative to the rest of the microwire volume. For ϼ = 1.6, significant deposition was observed from the top of the wire to the axial center and also in the axial lower quarter.

Figure 3.7: Longitudinal cross sections of power absorption for Si microcones at 400 (a,e), 600  (b,f), 800 (c,g), and 1000 (d,h) nm wavelengths, respectively;  (a-d) upper portion of microcone  with linear intensity scale; (e-h) complete microcone with lo
Figure 3.7: Longitudinal cross sections of power absorption for Si microcones at 400 (a,e), 600 (b,f), 800 (c,g), and 1000 (d,h) nm wavelengths, respectively; (a-d) upper portion of microcone with linear intensity scale; (e-h) complete microcone with lo

Potential Applications

In summary, photoelectrochemical deposition of Au on cylindrical p-Si microwire arrays resulted in a spatially anisotropic metal coating on the surface of the microwire, where the localization of the coating was a function of the illumination wavelength. The spatial distribution of photoinduced charge carrier generation rates in the wires, as derived from computer simulations using the FDTD method, correlated well with the localization of metal deposition observed experimentally. Analog simulations of the generation rate of spatially separated photocarriers in an array of related p-Si microwire arrays with pointed (non-cylindrical) wires were also performed.

Status of Silicon Photocathodes

Light-limited current densities up to |Jph | = 43 mA cm-2 was reported for Si µpyramids coated with a highly transparent and potentially antireflective MoSxCly catalyst grown by chemical vapor deposition [167]. For Si microwires (μ-wires), JRHE = -35.5 mA cm-2 was obtained by optimizing the coverage of the electrodeposited Ni-Mo catalyst on the μ-wires and the pitch of the μ-wires [162]. Replacing the catalyst in these structures with thin Pt (~5 nm or less), which is widely used for its high activity and stability in corrosive environments, leads to significant losses in optical absorption and reflection, resulting in a reduction of 5–7 mA cm 2 and JRHE.

Homojunction Si photocathodes with sputtered Pt catalyst

Of the three photocathode geometries, the μ-cone array exhibited the highest light current density, limited. For planar and μ-pyramidal geometries, -JRHE ​​decreased to < 10 mA cm-2 when the Pt layer thickness reached 8 nm or 16 nm, respectively. In contrast, little or no loss of Jph or fill factor accompanied the increased Pt thickness (16 nm) required for stable performance of n+p-Si/Pt μ-conical array photocathodes.

Figure 5.1:Schematic for the fabrication of n+p-Si μ cone array photocathodes with Pt selectively  loaded on the tips of the μ-cones
Figure 5.1:Schematic for the fabrication of n+p-Si μ cone array photocathodes with Pt selectively loaded on the tips of the μ-cones

Heterojunction Si photocathodes with electrodeposited Co-P catalyst

Arrays of bare p-Si μ-cones predominantly absorbed light at 625 nm at the tips of the μ-cones [31]. Therefore, even after catalyst deposition, Si μ-cone arrays had better light-trapping properties compared to bare Si pyramidal structures. The photovoltage of Si µ-cone arrays can be improved by optimizing the homojunction doping distribution.

Figure 5.6 shows the J-E behavior of an illuminated bare p-Si μ-cone array photocathode, as well as  the evolution of the J-E behavior of a p-Si/Co-P μ-cone array photocathode operated in contact with  0.50  M  H 2 SO 4 (aq)
Figure 5.6 shows the J-E behavior of an illuminated bare p-Si μ-cone array photocathode, as well as the evolution of the J-E behavior of a p-Si/Co-P μ-cone array photocathode operated in contact with 0.50 M H 2 SO 4 (aq)

Optical Simulation Results

Compared to the structure in Figure 6.1(c) without nanocones and the same amount of Ni loading as Figure 6.1(b), the transmitted photon flux was 23.3% and 24.8% in air and water, respectively. Strong coupling of the incident light occurs at different radii for different wavelengths as expected from a nanocone Figure 6.4: (c), (d), (e) and (f) show the electric field profiles along the cross section shown in (a) at the maximum in the transmission spectrum of Si with TiO2 and Ni nanocones in air. Compared to the field profiles in Figure 6.4, the profiles in Figure 6.5 show a higher electric field intensity in the middle of the nanocones.

Figure  6.2: Simulated  transmission  (T),  absorption  (A),  and  reflection  (R)  spectra  of  the  three  configurations in Figure 6.1
Figure 6.2: Simulated transmission (T), absorption (A), and reflection (R) spectra of the three configurations in Figure 6.1

Fabrication of TiO 2 nanocone photoanodes

Therefore, the incorporation of Ni between the TiO2 nanocones results in a photocurrent loss of ~5 mA cm-2, but compared to the array of Ni holes without TiO2 nanocones, the photocurrent increase was >300%. This behavior of the TiO2 nanocones cannot be explained by effective medium theory, and wave-optical simulations show that the nanocones act as an antenna for the incoming radiation, coupling the light to the waveguide modes and providing a path for the light to reach the underlying Si substrate despite the 54% surface coverage of Ni. Since the TiO2 nanocones were electrically insulated using thin SiO2, Ni was preferentially deposited between the TiO2 nanocones on the Si substrate with an increased concentration closer to the cone, as shown in Figures 6.6 (b) and (d).

Optical and electrochemical measurements

Reflectance measurements were made on Si with TiO2 nanocone samples before and after Ni deposition for those shown in Figure 6.6, along with a Ni hole array prepared via electron beam patterning of PMMA on a Ni sputtered Si sample. 50 nm. The simulations were done under a coherent illumination while the experimental measurement was not, and the TiO2 and Ni nanocones as can be seen in the SEM images in Figure 6.6 are not perfect cones and perfectly flat layers, respectively. This indicates that the TiO2 nanocones act as antireflective structures that can couple the incoming light and enable light transmission to the underlying Si light attenuator in this case even when ~54% of the surface was loaded with a thick Ni layer.

Figure  6.7:  Real  part  of  refractive  index  for  ideal  TiO 2   is  shown  in  (a),  and  of  electron  beam  evaporated TiO 2  in (b)
Figure 6.7: Real part of refractive index for ideal TiO 2 is shown in (a), and of electron beam evaporated TiO 2 in (b)

ETCs on planar Si heterojunction solar cells

Then the stamp was placed on the ITO patch of the solar cell and silver ink was filled from the side by capillary action. The short-circuit current density is 33 mA cm-2 and is therefore 2 mA cm-2 lower than the cell with only the ITO layer and no metal contacts (blue curve). The active surface of the measured cells was 5 Figure 7.2: Current-voltage characteristics of silicon heterojunction solar cells with three different front contacts.

ETC implementation over other solar cells

The superstrate way of implementing ETCs could be useful for very rough Si solar cells. Therefore, the ability to implement ETC via textured Si and perovskite solar cells can improve light management and enable record efficiency in a 4-terminal tandem device. Recently, it has been demonstrated that a dense array of ETCs over thin Si solar cells and the backside of a bifacial solar cell can improve the light trapping properties and result in higher efficiency [236, 237].

Figure  7.3:  Schematics  of  fabrication  of  an  ETC  superstrate  staring  from  a  Si  master  with  triangular groves using PDMS
Figure 7.3: Schematics of fabrication of an ETC superstrate staring from a Si master with triangular groves using PDMS

Fabrication of Si masters for ETCs

The aspect ratio and taper of the triangular lines etched into the silicon sample can be adjusted by varying the SF6/O2 ratio in the plasma. The two images in Figure 7.6 are designed for a 50% coverage of ETCs designed via electron beam lithography. These samples used a grid of line pattern and therefore horizontal triangular groves can be seen intersecting the triangular grove facing out of plane on this side.

Figure 7.5: SEM image of the triangular structure etched into a Si wafer for utilization as a master  for making PDMS stamps for printing ETCs
Figure 7.5: SEM image of the triangular structure etched into a Si wafer for utilization as a master for making PDMS stamps for printing ETCs

Printing ETCs from etched Si masters

ETC superstrates

As previously mentioned, the production of Si masts with a width of 30 – 50 µm has not yet been realized, and is therefore not yet ready for use on Si homojunction solar cells. Currently, efforts are being made to fabricate large size triangles in Si or to use 3D printing to realize hard masters with 1:3 aspect ratio triangles with a 30 – 50 µm base.

Figure 7.14: Photograph of an ETC superstrate with Ag filled triangular groves in PDMS on glass
Figure 7.14: Photograph of an ETC superstrate with Ag filled triangular groves in PDMS on glass

Future Work on ETCs

Another key question that has not been explored is whether ETCs can survive the lamination process after application onto a solar cell. All solar cell technologies are encapsulated in a polymer to prevent physical and chemical degradation due to external factors, and demonstrating that ETCs can withstand the lamination process will be an important step to convince us researchers and the photovoltaic industry that they can be realized outside. laboratory for real-world applications. In summary, this thesis mainly deals with optical strategies using tipped structures for light trapping, which are generally applicable to solar photovoltaics and/or photoelectrochemical systems.

Semiconducting micro- and nano- cones

Pt and Co-P hydrogen evolution catalysts were encapsulated with Si microcones to demonstrate that high loadings of light-blocking highly active catalysts can be employed with minimal photocurrent loss. Therefore, a series of photocathodes with Au deposited at various locations across a cone can be explored to find the best architecture for Si cones using gold for CO2 reduction. Therefore, photoelectrochemical Au depositions over these nanocones can be performed to experimentally show the region of high light confinement, potentially depositing Au at different radius on the nanocone depending on the wavelength of illumination.

Dielectric nanocones

Unlike Si, direct band gap semiconductors such as GaAs and InP demonstrate higher light confinement. In terms of cost reduction and scalability, these structures can in principle be fabricated using nanoimprint lithography [241]. Nanoimprint can also be a milder process than etching in terms of causing damage to the underlying light absorber due to the criticality of stopping etching immediately when the dielectric is etched.

Metal Triangles

The nanocones used in the work presented in this thesis were produced by dry etching. A previous study of Au and Pd nanocones showed a field-induced decrease in overvoltage due to reagent concentration [242] . Finally, the work presented in this thesis demonstrates several light-trapping strategies applicable to both photovoltaics and photoelectrochemical cells.

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Trupke et al., "Temperature dependence of the radiative recombination coefficient of intrinsic crystalline silicon," Journal of Applied Physics, vol. Boettcher et al., "Photo-electrochemical Hydrogen Evolution Using Si Microwire Arrays," Journal of the American Chemical Society, vol. Yang et al., "Synthesis of PbTe Nanowire Array Using Lithographically Patterned Nanowire Electrodeposition," Nano Letters, vol.

Table C 1:  Etching perfomed at 00C, 7 mTorr, and for 5 mins with a 150 nm Cr mask
Table C 1: Etching perfomed at 00C, 7 mTorr, and for 5 mins with a 150 nm Cr mask

Gambar

Figure 2.3 explains the reason for increase in efficiency that comes with an increase in bulk doping
Figure 2.3: (a) and (b) plot the variation of maximum achievable open circuit voltage wrt
Figure 2.4: Plot of change in intrinsic carrier concentration according to slotboom model of band  gap narrowing
Figure  3.2:  Si  substrates  with  microcone  arrays  etched  via  ICPRIE.  The  inset  shows  the  morphology of the microcone tip
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