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main sample welding procedure specification wps form

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AWS D1.4/D1.4M:2011

Sample Welding Procedure Specification (WPS) Form

Welding Procedure Specification (WPS) No. WPS 106,100,96 Contractor -

Authorized by WAFAZA Ltd.

Supporting PQR Identification PQR - 001 Revision No. 1 Test Date 03-03-2025 WELDING PROCESS: FCAW-S FCAW-G GMAW ✘SMAW

WELD TYPE:

JOINT TYPE:

✘Groove Direct Butt

Fillet

✘Indirect Butt T-Joint

Joint(s) Qualified Position Flat Groove Type V-Groove Root Opening 3 mm (standard) Root Face 1.5 mm Groove Angle 60°

Backing:

Backgougin g:

Yes Yes

✘No Backing Type Backgouging Method Grinding

TECHNIQUE: Stringer s

ELECTRICAL CHARACTERISTICS

Current: AC ✘DCEP DCEN

BASE METAL

Material Specification A36 Steel

Welded to: Material Specification A36 Steel Grade 50 Grade 50 Maximum Carbon Equivalent

0.35% Bar size 16 mm Plate Thickness 10 mm Coated Bar:

FILLER METAL

Yes ✘No Type of Coating

AWS Specification AWS A5.1 AWS Classification E7018 Describe filler metal (if not covered by AWS specifications) Low-hydrogen, iron powder SHIELDING

Gas: Singl

e Mixture Composition Flow rate PREHEAT/INTERPASS

Preheat/Interpass Temperature (Min) 100°C

Interpass Temperature (Max) 200°C WELDING PARAMETERS

Pass Number(

s)

Electrod e Diamet er

Curren

t Trave

l Spee

d [mm/min.]ipm

Joint Deta

Type Amperag il

e Range

Volts Rang e

Electric al Stickou t

1 (Root) 3.2 mm DCEP 90-120 A 20-25 V 12-18 mm 200 mm/min V-Groove 2 (Fill) 4.0 mm DCEP 110-140 A 22-27 V 12-18 mm 180 mm/min

3 (Cap) 4.0 mm DCEP 110-140 A 22-27 V 12-18 mm 160 mm/min

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