Monitoring and Transaction Tracking

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Oil Level monitoring

System merekam jumlah oli yang masuk ke tanki dan jumlah stock pada tanki

1.

2. Oil Man / FOG menggunakan Badge number untuk mengakses dan memilih tanki untuk melakukan pengisian

3. System meng update database yang sudah ditentukan sebagai data integrasi system monitoring

Oiil Transaction prosedure

System merekam jumlah oli yang masuk ke tanki dan jumlah stock pada tanki

1.

2. System merekam jumlah oli di setiap transaksi oil gun

3. Output data terdiri dari ( Nama, jenis oli, jumlah, tanggal dan jam transaksi dilakukan)

Server PT.Vale

Oil station

Topology Oil Management System

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Bay 1 Bay 2 Bay 3 Bay 4 Bay 5 Bay 6 Bay 7 Bay 8 Bay 9 Bay 10 Bay11 MEM SHOP

Component Rebuild

setiap bay terdapat 2 oil station dan 6 oil gun 1.

2. Setiap 2 bay terdapat 1 controller

3. Setiap akses controller menggunakan Badge number untuk memilih jenis dan jumlah oli yg dinginkan mekanik Oil station + Controller

Oil station nozzle only

Bay 12 Bay 13 Bay 14 Bay 15 Bay 16

(3)

Kondisi Eksisting oil management MEM Shop

Flow meter input tank Bulk tank

Oil gun controller

Oil gun dispensing

(4)

(5)

SCADA & Database

Oil Management System

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Oil Station / Dispenser MEM Shop and Component Rebuild

Database Server Workstation /

Client Access Point

Router Topology Assumption

Router

Storage Tank Area

Storage Tank #5

Storage Tank #4

Storage Tank #3

Storage Tank #2

Storage Tank #1

Router

Oil Station / Dispenser Workshop Petea

Router

Oil Station / Dispenser Workshop Gn. Batu

Router

Oil Station / Dispenser Workshop Laila

Oil Station / Dispenser Workshop Trakindo

Router

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Requirements

The oil entering the holding tank is controlled (the volume is recorded) The oil volume in the storage tank is controlled

The volume of oil used is controlled (like the gas station system in general) 4. Can connect to the PT. Vale network (LTE) or online

5. Can be connected to PT. Vale or Power Bl software All workshops can be integrated

Can use existing plumbing

Access the dispenser controller using Badge number (recorded name, amount of oil, type of oil and time)

Waterproof dispenser controller (protected according to vendor experience)

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SCADA Info-U Client Outdoor

Router / Antenna

Local Router

Panel PC

LSE PLC

Database & SCADA Server

Local Router

Wireless?

Distance?

Line of Sight?

Outdoor Router / Antenna

Local

Station Control

Room

Use Existing server.

Windows OS

Is an operator required to control

the system?

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Wireless Connection Option

Wireless LTE → IIoT

Need SIM Card from ISP (Internet Service Provider) Depends on Local ISP Connection

Subscription

Connect to IIoT Cloud Server

Wireless Wi-Fi 2.4GHz and or 5 GHz

Need to use industrial Wi-Fi

Wi-Fi signals will usually reach about 150 feet or over 45 meters for a 2.4Ghz frequency.

Line of Sight preferable.

Wireless LoRa

Custom unit Low power

Recommended for less than 1 Km coverage area (urban area)

Line of Sight preferable.

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Fiber Optic Option

Greater bandwidth Faster Speed

Max. distance Up to 2 KM

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Storage Tank Area

000

Storage Tank #5

Storage Tank #4

Storage Tank #3

Storage Tank #2

Storage Tank #1

000

Outdoor Router / Antenna Flow

meter

Flow meter

Industrial Panel PC

HART

Level Sensor

HART Level Sensor

Valve

LSE PLC (Controller)

Router Has the solenoid

valve motorized?

Is it enough just to use the sensor level?

what about pressure, temperature, and

limit sensors?

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Oil Level Monitoring

The system records (data log) the height of the oil level every 10 minutes (can be adjusted to customer needs).

Data results will be updated to the registered database to be integrated with the monitoring system.

The system will also record the oil tank filling history by following the filling procedure Oil Man/FOG will access the display and select the tank number to be filled with oil.

Then a Pop Up will appear where FOG must fill in ID/Name/Badge No, then the type of oil that will be filled in.

Oil Man/FOG will access the display and press the finish button as an indication that oil filling has been completed.

The system will record oil filling results data and then it will be stored in the data log.

The system also updates the database that has been determined as integration data with

the monitoring system.

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Main Workshop – Oil Tank

No. Device Type Description Manufacture Qty @Cost Total Remarks

1 OMS Controller for Oil Tank Monitoring

XPC-NTP07BF Panel PC LS Electric 1 Rp - estimate

Option 1 Front Panel IP 65 LS Electric 1 Rp - estimate

Option 2 Windows 10 IoT Enterprise EN 64bit Microsoft 1 Rp - estimate

XGI-CPUUN PLC CPU-H LS Electric 1 Rp - estimate

XGP-ACF2 Power Module, Free Voltage/DC5V 6A LS Electric 1 Rp - estimate

XGB-M08A Main Baseboard 8 slot LS Electric 1 Rp - estimate

XGL-EFMT(B) Ethernet TCP/IP, Twisted pair 2 ch LS Electric 2 Rp - estimate

XGF-AC4H HART comm. Input: 4 ch LS Electric 2 Rp - estimate

XGL-C42B RS485/422 comm. 2 ch LS Electric 1 Rp - estimate

XGI-D22A Digital Input 16 point (NPN/PNP) LS Electric 1 Rp - estimate

XGQ-RY2A Digital Output 16 point (Dry contact) LS Electric 1 Rp - estimate

XGT-DMMA Dummy LS Electric 1 Rp - estimate

Panel Panel and Accessories Local 1 Rp - estimate

2 mANTBox 52 15s Wireless dualband mikroTik 1 Rp - estimate

3 RB750r2 hEX Lite* router 4 port LAN mikroTik 1 Rp - estimate

4 ATG Ultrasonic ATG Level Oil Tank 5 Rp - estimate

5 Digital Flow Meter Flow Meter 3/4 inch 5 Rp - estimate

6 Valve Solenoid Valve 10 Rp - estimate

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Oil Station /

Dispenser Workshop

Outdoor Router / Antenna

Flow meter Solenoid

Valve

Oil Gun / Nozzle

000 000 000

Station #1

000 000 000

Station #2

000 000 000

Station #3

000 000 000

Station #4 Bay

#1 Local

Router

Bay

Local #n

Router

Panel PC LSE PLC

(Controller)

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Oil Transaction Procedure:

The operator accesses the "Oil Dispensing" Menu on the Display, then selects the Hose Reel Number / Type of Oil to be used.

A pop-up window or display screen will appear where the operator must enter the ID/Name/Badge Number and Unit Number as the identity of the PIC that dispenses oil and the unit that receives oil.

After the data is input, the system will open the solenoid valve according to what the operator expects, and the system will read the amount of oil released.

The operator will access the display and press the finish button as an indication that the Oil transaction has been completed.

The system will record data on oil transaction results and will then be stored in the data log.

The system also updates the data base which has been determined as

integration data with the monitoring system.

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Main Workshop – Oil Station

1 OMS Controller for Oil Station

XEC-DR28U AC 110-220V, 16p DC24V input, 12p relay output LS Electric 16 Rp - estimate

XBE-RY16A Digital 16p Relay Output LS Electric 16 Rp - estimate

XBL-C41A Cnet (RS-422/485), 1ch LS Electric 16 Rp - estimate

Panel Panel and Accessories Local 16 Rp - estimate

2 Ethernet Cable Ethernet Cable CAT5e/6 @100meter Belden 16 Rp - estimate

3 mANTBox 52 15s Wireless dualband mikroTik 1 Rp - estimate

4 RB750r2 hEX Lite* router 4 port LAN mikroTik 16 Rp - estimate

5 Digital Flow Meter Flow Meter 3/4 inch 96 Rp - estimate

6 Nozzle Oil Gun 96 Rp - estimate

7 Valve Solenoid Valve 96 Rp - estimate

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Petea Workshop – Oil Station

XEC-DR28U AC 110-220V, 16p DC24V input, 12p relay output LS Electric 2 Rp - estimate

XBE-RY16A Digital 16p Relay Output LS Electric 2 Rp - estimate

XBL-C41A Cnet (RS-422/485), 1ch LS Electric 2 Rp - estimate

2 Ethernet Cable Ethernet Cable CAT5e/6 @100meter Belden 3 Rp - estimate

6 Nozzle Oil Gun 9 Rp - estimate

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Gunung Batu Workshop – Oil Station

XEC-DR28U AC 110-220V, 16p DC24V input, 12p relay output LS Electric 1 Rp - estimate

XBE-RY16A Digital 16p Relay Output LS Electric 1 Rp - estimate

XBL-C41A Cnet (RS-422/485), 1ch LS Electric 1 Rp - estimate

Panel Panel and Accessories Local 1 Rp - estimate

2 Ethernet Cable Ethernet Cable CAT5e/6 @100meter Belden 2 Rp - estimate

5 Digital Flow Meter Flow Meter 3/4 inch 3 Rp - estimate

6 Nozzle Oil Gun 3 Rp - estimate

7 Valve Solenoid Valve 3 Rp - estimate

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Laila Workshop – Oil Station

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Trakindo Workshop – Oil Station

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SCADA Info-U

No. Device Type Description Manufacture Qty @Cost Total Remarks

1 PC Server R250* PC Xeon E-2334 16GB 2TB NLSAS DELL 1 Rp - estimate

2 OS* Windows Server 2022 std Microsoft 1 Rp - estimate

3 Close Rack 20U* Server Rack 20U Local 1 Rp - estimate

4 Precision T3660 Workstation Client i7-13700 16GB W11 Pro DELL 1 Rp - estimate

5 Ms. Office Home & Student Microsoft 1 Rp - estimate

6 InfoU-RC-1K SCADA InfoU Development + Runtime 1000 Tags LS Electric 2 Rp - estimate

9 APC Online SRV UPS 1kVA SRV Rackmount APC 1 Rp - estimate

* Optional when use own server

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Product

Specification – PLC

XGI Series

• Fastest CPU processing of 8.5ns/step

• Up to 6,144 I/O points configurable

(131,072 points controllable with remote I/O)

• IEC 61131-3 standard programming

- LD (Ladder diagram), SFC (Sequential function chart), ST (Structured text)

- User defined FB (Function block)

• Built-in PID function (Max. 256 loop)

• USB I/F for programming up/download &

monitoring.

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Product Specification - PLC

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Product

Specification – Panel PC

NTP-BF Series

Panel PC with latest intel core CPU Latest intel 2.0GHz quad core CPU Built-in SSD 128GB, 4GB RAM for maximum performance

Low-power, Eco-friendly products by minimizing energy consumption Fanless structural design enables low heat/noise

Easy wiring via the wireless connection (Optional)

6 broad lineups from 7" to 19"