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Background and motivation

Conventional porous thermal insulators

Aerogels represent the very latest in ultra-low thermal conductivity [17], but their mechanical resilience is notoriously poor. The specific modulus and thermal conductivity are similarly correlated for organic and pyrolyzed carbon aerogels [28, 29].

Architected lattices as structural thermal insulators

Thesis overview

We select a thermal model – the line source model, the standard multilayer model or our custom nanolattice model – based on the sample and measurement conditions. The Relationship Between Heat Conductivity and Structure in Silica Airgel. The Journal of Physical Chemistry 39,79–86.

Monte Carlo simulations of phonon transport

Boltzmann transport equation

We can equally express the dependence of the phonon mode in terms of the frequency ω(k,s) instead of the wave vector, so that the phonon distribution becomes f(t,x, ω,s). Therefore, the phonon distribution is f(ω,s, θ, φ)= f0−vτdf0. where we define the polar angle θ with respect to tox.

Figure 2.1: SEM images of a (a) nanolattice composed of (b) octet-truss unit cells of width W = 25 µm and (c) hollow beams of radius r = 2 µm and wall thickness t = 121 nm
Figure 2.1: SEM images of a (a) nanolattice composed of (b) octet-truss unit cells of width W = 25 µm and (c) hollow beams of radius r = 2 µm and wall thickness t = 121 nm

Classical size effects

Self-similarity implies that spatial variations of f1 can only exist along y, the direction normal to the film. These equations show that the upward and downward phonons contribute equally to the flux due to symmetry.

Monte Carlo algorithm

Second, we increment the counter and the loop breaks if we detect that a particle has escaped the domain. Finally, the loop is terminated if the particle exceeds a certain number of random scattering events, Nscat.

Figure 2.4: Schematic of the Monte Carlo algorithm used to solve the Boltzmann transport equation, illustrating particle initialization, advection, and scattering in a domain with diffuse, specular, and periodic boundaries.
Figure 2.4: Schematic of the Monte Carlo algorithm used to solve the Boltzmann transport equation, illustrating particle initialization, advection, and scattering in a domain with diffuse, specular, and periodic boundaries.

Monte Carlo validation

Similar to the optical illusion created by a pair of parallel mirrors, the two pairs of mirror boundaries mimic an alternating sequence of the domain and its mirror image. The invariance of the solid box and the temperature gradient upon reflection across the lateral planes means that the specular boundary conditions capture the infinite extent of the domain in the lateral directions. Likewise, periodic boundary conditions provide a natural way to simulate the infinite extent of the domain in the transport direction.

We represent the film by a box with periodic boundaries along the direction of the temperature gradient, specular boundaries along the transverse plane direction, and diffuse boundaries for the physical surfaces of the film, as shown in the inset of Fig. 2.6a. If we replace the diffuse boundaries of the film domain with specular boundaries, then we observe that the simulation domain becomes identical to the bulk domain.

Figure 2.5: Linear temperature profile in bulk silicon with a constant temperature gradient
Figure 2.5: Linear temperature profile in bulk silicon with a constant temperature gradient

Octet-truss architecture

It must have at least a space-filling bounding volume whose topology matches the octet truss when tessellating. In addition, we must have a prior knowledge of the boundary conditions on the surface of the bounding volume. All planes intersecting the boundary volume with surface normal parallel to the transport direction must be isothermal.

All other faces intersecting the bounding volume have surface normals perpendicular to the transport direction and must be adiabatic by symmetry. Since we do not change the beam orientations or the bounding volume for the curved to flat transition, the topology remains consistent with the octet truss.

Figure 2.7: Geometry simplification for an octet-truss nanolattice. (a) Primitive unit cell, simplified into a (b) primitive representative subunit, and transformed into a (c) primitive polyhedron subunit
Figure 2.7: Geometry simplification for an octet-truss nanolattice. (a) Primitive unit cell, simplified into a (b) primitive representative subunit, and transformed into a (c) primitive polyhedron subunit

Geometry representation

We can easily categorize each boundary as front or back based on the particle direction, so we only need to calculate dj for two of the boundaries. In this strategy, we divide the domain into smaller subdomains and track the region in which the particle resides. If the particle collides with a true domain boundary, then we apply the usual boundary conditions.

In Figure 2.8a, the solid blue circle and the attached arrow indicate the particle's position and direction of motion. Checking the parity, even or odd, of the indices reveals the domain membership in ΩB of the entry and exit points and tells us whether to add them to the new list.1 The resulting boundary crossing list includes only shared trajectory segments for both subfields.

Figure 2.8: Two schemes for modeling a non-convex simulation geometry. We can represent the example tee domain as (a) a collection of non-intersecting subdomains or (b) a composition of intersecting subdomains
Figure 2.8: Two schemes for modeling a non-convex simulation geometry. We can represent the example tee domain as (a) a collection of non-intersecting subdomains or (b) a composition of intersecting subdomains

Silicon nanolattice simulations

Now the lock-in can access the voltage signals caused by the thermal response of the sample. A side view of the nanogrid in Figure 3.6e highlights one of the four ramps connecting the heat wire to the contact pads. In this case, the boundary condition imposed on the back of the substrate becomes important.

In the thermal domain, the relative density and intrinsic thermal transport properties of the constituent material control the effective thermal conductivity of the nanolattices, as shown in Chapter 3. Transparent, hydrophobic composite aerogels with high mechanical strength and low high-temperature thermal conductivity. The Journal of Physical Chemistry B.

Figure 2.12: (a) Effective thermal conductivities of the rectangular subunit (sym- (sym-bols) versus relative density, calculated by our Monte Carlo method and the finite element method
Figure 2.12: (a) Effective thermal conductivities of the rectangular subunit (sym- (sym-bols) versus relative density, calculated by our Monte Carlo method and the finite element method

Electrothermal method for thermal conductivity measurement

Evaluation of thermal metrology techniques

For such techniques, including TDTR, the thermal properties of the sample at locations far from the heating source relative to the penetration depth have negligible influence on the experimental signal. Because of the inverting behavior of the buffers and multiplier, we carefully choose the positive and negative inputs of the buffer to ensure that the voltages V1 across the sample and reference are not artificially inverted with respect to the injected current. All wires leading to the sample are wrapped and tied at several points along the length of the cold finger.

Then we connect the four current and voltage wires to the corresponding pins of the chip package, whose lead frame and wire ties connect to the contact pads on the sample. We decide whether the signal has converged within the sample window based on a statistical t-test of the differences between consecutive readings.

Figure 3.1: (a) Thermal diffusivity versus density of common materials, plotted using CES Selector
Figure 3.1: (a) Thermal diffusivity versus density of common materials, plotted using CES Selector

Nanolattice sample design and fabrication

After measuring V1,A, we have a decent idea of ​​the resistance of the heating line based on the nominal current amplitude, R0 = V0/I0 ≈ V1,A/I0. The 3ω pattern is aligned with the structure so that the metal covers the entire top surface of the nanogrid. We then deposit 100 nm of gold through an aligned shadow mask to create a metal line on top of the structure connected to the four contact pads on the substrate.

The cross-section of the structure in Figure 3.6d shows the octet-truss architecture and the top plate written as a lattice during TPL. The exact positioning and sharpness of the edges of the metal sample are not critical to the experiment.

Figure 3.5: Three sample designs for 3 ω measurement of nanolattices. (a) “Sheet”
Figure 3.5: Three sample designs for 3 ω measurement of nanolattices. (a) “Sheet”

Nanolattice thermal model

We divide the thermal response into three frequency regimes, defined by how the penetration depth δ compares to the half-width b of the heating line and the substrate thickness d. At higher frequencies, the penetration depth is less than half the width of the heating line, δ < b. Therefore, we need to develop a new thermal model that includes heat conduction along the heating line.

In the above equations, z is the coordinate in the plane parallel to the heater line and yi is the cross-plane coordinate, defined so that yi = di coincides with yi+1 = 0. The upper limit represents the heater line as a thin highly conductive material skin with heat generation.

Figure 3.10: Simulated 3 ω thermal signal for a 500 µm-thick fused silica substrate and a 50 µm-wide heater line, comparing the line-source model (slope method) to the multilayer model with semi-infinite ( d → ∞ ), adiabatic ( f = 0), and isothermal ( θ =
Figure 3.10: Simulated 3 ω thermal signal for a 500 µm-thick fused silica substrate and a 50 µm-wide heater line, comparing the line-source model (slope method) to the multilayer model with semi-infinite ( d → ∞ ), adiabatic ( f = 0), and isothermal ( θ =

Glass and polymer nanolattice measurements

This model suggests that the nanolattice's ultralow thermal conductivity and heat capacity are responsible for the thermal signal at low frequencies, with the top plate becoming more important at high frequencies. A comparison of the 3ω experiments with FEM simulations helps us draw conclusions about the nature of phonon transport in these alumina nanolattices. The thermal penetration depth is much longer than the height of the nanogrid in this low frequency range, which means that the entire nanogrid contributes to the temperature response and the experiment is sensitive to the effective thermal conductivity.

In the case of the octet-branch architecture, Le = L/2, where L is the actual length of the tube. A variational approach to the theory of the effective magnetic permeability of multiphase materials. Journal of Applied Physics.

Figure 3.12: (a) 3 ω temperature response of a fused silica glass substrate at room temperature
Figure 3.12: (a) 3 ω temperature response of a fused silica glass substrate at room temperature

Ultralow thermal conductivity and mechanical resilience

Alumina nanolattice thermal conductivity

The temperature-dependent thermal conductivity of bulk amorphous alumina is taken from measurements of RF sputtered alumina [71]. For the gold heater line, we use a density of 18 884 kg m−3[76] and calculate thermal conductivity from electrical resistance via the Wiedemann–Franz law. We extract thermal conductivity by performing a nonlinear least-squares fit on both in-phase and out-of-phase components of the temperature response from 1 to 100 Hz.

To test this hypothesis, we performed finite element method (FEM) simulations on the representative unit cell shown in the inset of Figure 4.1b using the thermal conductivity of amorphous alumina reported in literature [71 ]. The measured 3ω data agree with the predictions of FEM and a thermal conductivity model developed for cellular solids [1].

Figure 4.1: (a) Representative 3 ω thermal response of the 81 nm wall thickness nanolattice along with the model-fitted curve and ± 20% bounds
Figure 4.1: (a) Representative 3 ω thermal response of the 81 nm wall thickness nanolattice along with the model-fitted curve and ± 20% bounds

Alumina nanolattice mechanical properties

A power law fit of the form E∗ = axbin Figure 4.3 gave scaling constants b= 1.41 and 1.91 for simulations and experiments, respectively. The circular marker indicates the stress and strain of the partially compressed nanogrid shown in (C). Deformation bursts are caused by non-catastrophic brittle fracture of the ceramic walls at nodes, while the repairable deformation mechanism is elastic buckling of the shell, as shown in Figure 4.5C.

Here σf is the breaking strength, E is the Young's modulus and ν is the Poisson ratio of the constituent material. The cross-sectional area of ​​the tube is denoted as Atube, the second surface moment is I, and the effective length is Le. depending on the preconditions).

Figure 4.3: Experimental and computational stiffness values. The experiments where t /r < (t/r ) crit are marked by a thicker black outline
Figure 4.3: Experimental and computational stiffness values. The experiments where t /r < (t/r ) crit are marked by a thicker black outline

Alumina nanolattice multifunctional performance

For the same specific stiffness, our results demonstrate that nanolattices can achieve an order of magnitude lower thermal conductivity than polymer foams and porous ceramics used for space shuttle thermal protection systems. For the same thermal conductivity, nanogrids have almost two orders of magnitude higher specific stiffness than evacuated aerogels. The nanolattices have comparable or lower thermal conductivity than aerogels, while reaching specific moduli up to two orders of magnitude higher.

Compared to the porous ceramics used for spacecraft thermal protection systems, nanolattices have a similar specific modulus, but almost an order of magnitude lower thermal conductivity. Our experiments demonstrate that hollow alumina nanolattices simultaneously achieve ultra-low thermal conductivity, high specific stiffness, and the ability to recover from large compressive stresses by using nanoscale architecture and features.

Figure 4.7: (a) Focused ion beam cross-section of a hollow silicon nanolattice.
Figure 4.7: (a) Focused ion beam cross-section of a hollow silicon nanolattice.

Silicon nanolattice thermal conductivity

We applied these techniques to polymer, ceramic, and semiconductor nanolattices with the octet architecture, demonstrating that they can achieve ultralow thermal conductivity. We measured the ultralow thermal conductivity of alumina nanogrids with the strategy and found good agreement with diffusive transport predictions at room temperature and below. Ultra-low density transparent silica aerogels prepared by a two-step sol-gel process. Journal of Non-Crystalline Solids145, 44–50.

Monte Carlo Study of Phonon Transport in Solid Thin Films, Including Scattering and Polarization. Journal of Heat Transfer 123,749-759. Frequency-dependent Monte Carlo simulations of phonon transport in two-dimensional porous silicon with aligned pores.Journal of Applied Physics106,114321.

Figure 5.1: (a) Hollow alumina nanolattice with the hierarchical octet-of-octets architecture
Figure 5.1: (a) Hollow alumina nanolattice with the hierarchical octet-of-octets architecture

Summary and outlook

Gambar

Figure 1.1: Specific modulus (stiffness-to-density ratio) versus thermal conductivity for common materials
Figure 2.3: Fuchs-Sondheimer reduction of in-plane thermal conductivity contri- contri-bution for a phonon mode with mean free path λ in a thin film with thickness l and specularity parameter p , given by Eq
Figure 2.4: Schematic of the Monte Carlo algorithm used to solve the Boltzmann transport equation, illustrating particle initialization, advection, and scattering in a domain with diffuse, specular, and periodic boundaries.
Figure 2.5: Linear temperature profile in bulk silicon with a constant temperature gradient
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