Perancangan Sistem Listrik Industri - Spada UNS

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Perancangan Sistem Listrik Industri EE4003-19

Dosen Pengampu : Agus Ramelan, S.Pd., M.T.

Abid Mustaqim, ST (Dosen Praktisi)

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Awali Dengan Berdo’a

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Konten

Pendahuluan Referensi

Syarat dan Ketentuan

Model dan Rencana Perkuliahan

Materi Kuliah

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Kontrak Kuliah

 Silahkan bergabung di SPADA PSLI 2021, enrollment Key : semestergasal

 Absen sesuai dengan waktu yang ditentukan, melalui OCW

 Kuliah dilakukan ansinkron dan sinkron melalui SPADA dan Group WA

 Pengumpulan tugas tepat waktu di SPADA, tidak ada toleransi.

Tugas Syarat WAJIB mengikuti UTS dan UAS.

 Di setiap pertemuan ada responsi, menentukan nilai.

 Kehadiran minimal 80%.

 On-Cam jika dipanggil dosen.

 Tugas dan Ujian, Tidak Boleh Mencontek!!!!!

“Terbiasa mencontek, maka tidak akan terbiasa dengan

kenyataan”.

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Fokus Pembahasan Teori

1. Engineering Procurement

Construction/Pengadaan → Office

2. Industrial Power System Studies → ETAP 3. Hazardous Area

4. Drawing → AutoCAD 5. Case Study

- Midterm : Dok. Procurement dan Presentasi

- Final Project : Case Study  Drawing &

Analisys

Materi Kuliah

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Materi Kuliah

Perancangan Sistem Listrik Industri TEE 542

1. Mengetahui dan memahami gambaran

umum ruang lingkup perancangan sistem kelistrikan di industri beserta standardnya

 PUIL 2011, IEC, IEEE.

2. Engineering Work and Its Management ->

Procurement and Construction.

3. Power System Studies

❑ Distribution System

❑ Power and Control Cables

❑ Load Flow

❑ Arch-Flash Hazard Calculation

❑ Grounding System

❑ Switchgear and MCC

❑ Short Circuit Analysis ❑ DC System

❑ Sistem Proteksi ❑ Proteksi petir

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Materi Kuliah

Perancangan Sistem Listrik Industri TEE 542

4. Drawing

❑ PFD (Process Flow Diagrams) dan PID (Process and Instrument Drawing)

❑ Plant Layout and Modelling

❑ Hazardous Area Classification

❑ Detail Design and Drafting

5. Engineering Development and Detail

Specification, Selection and Purchase

6. Study Case (intalasi listrik industri)

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Rencana Perkuliahan

 Introduction

 Engineering Procurement Construction

 Front End Engineering Design

 Detail Engineering Design

 Project Management

 Power System Studies

 Distribution system

 Power System Analysis

 Grounding

 Protection and Coordination of Industrial System

 Industrial Instrumentation and Process Control

 Hazardous Area

 Drawing

 Case Study

Model dan Rencana Perkuliahan

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Skill Aplikatif → Self Learning

1. Drawing

• AutoCad

2. Simulasi sistem tenaga listrik

• ETAP

3. Project Management

• MS Project

• Primavera

Materi Kuliah

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Referensi → Pelajari step by step.

1. Autodesk Tutorial

2. Electrical Equipment and Installation in Hazardous Areas, Bottrill 3. ETAP Tutorial

4. Fundamental of Industrial Instrumentation and Process Control, Dunn 5. Handbook for Process Plant Project Engineers, Watermeyer

6. Industrial Electric Network Design Guide Vol 1 & Vol 2, Schneider 7. Industrial Power System, Khan

8. IEEE Recommended Practice for Calculating short-Circuit Currents in Industrial and Commercial Power System 9. IEEE Recommended Practice for Electric Power Distribution for Industrial Plants

10. IEEE Recommended Practice for Grounding of Industrial and Commercial Power System

11. IEEE Recommended Practice for Protection and Coordination of Industrial and Commercial Power System 12. IEEE Recommended Practice for Powering and Grounding Electronic Equipment

13. IEEE Recommended Practice for Industrial and Commercial Power System Analysis

14. IEEE Recommended Practice for the Design of Reliable Industrial and Commercial Power System 15. IEEE Recommended Practice for the Design of Reliable Industrial and Commercial Power System 16. Lightning Protection, Cooray

17. Practical Grounding, Bonding, Shielding and Surge Protection, Vijayaraghavan 18. Practical Power system Protection, Hewitson

19. Protection of Industrial Power System, David 20. Practical Power Distribution for Industry, Kock

21. Surface Production Operations Vol 1 & Vol 2, Arnold 22. Standard Handbook of Plant Engineering, Rosaler 23. Switchgear Manual 9^thEdition, ABB

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PENGANTAR

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Case Study : Job Duties and Task for “Electrical Engineer”

 Provide technical assistance and resolution when electrical or engineering problems are encountered before, during and after construction

 Analyze and interpret test information to resolve design-related problems

 Write commissioning procedure for electrical installation

 Prepare project cost and work-time estimates

 Evaluate engineering proposals, shop drawings and design comments for sound electrical engineering practice and conformance with established safety and design criteria, and recommend approval or disaproval.

 Draw or modify diagrams and write engineering specifications to clarify design details.

 Prepare contracts and initiate, review and coordinate modifications to contract specifications and plans throughout construction process

 Plan, schedule and monitor work of support personnel to assist supervisor.

 Review existing electrical engineering criteria to identify necessary revision, deletions or amendment to outdated material

 Perform supervisory duties such as recommending work assignments, approving

leaves and completing performance evalutions

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Engineering work and its management

1. Define the objectives, i.e. the end product of the project.

2. Decide how the objectives will be achieved – what methods will be employed.

3. Plan in detail each item of work (‘work package’) and schedule the performance of the packages in a logical sequence.

4. Do the engineering work and check that it is correct.

5. Ensure that the engineering designs and specifications are acceptably implemented in plant procurement, manufacture, and construction.

6. Commission the plant and finalize all technical documentation needed

for operation and maintenance.

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Contoh Lowongan :

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Simplified work engineering sequence

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Conceptual stage

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Project stage

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Electrical deliverables

1. Design of philosophy 2. Calculation

3. Drawing

4. Material take off, bill of quantity

Deliverable adalah apapun yang dihasilkan atau diberikan

kepada klien

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Preface

Interdisciplinary interface engineering:

• A major engineering aspect for electrical discipline

• Requires appropriate coordination at appropriate time to avoid mishap during execution stage

• Interface types

 Indirect interface – Deliverables exchanged as input or output without any squad check

 Direct interface – Deliverables going through squad check before furnished as official input or output.

• Basis of Interface

 DCI – Document Control Index

 DDM – Document Distribution Matrix

 Vendor Documents requiring squad check

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Electrical Deliverables

▪ Electrical Design

❖ Area Classification Plans

❖ Single Line Diagram and Control Schematics

❖ Substation Layout

❖ Cable Routing, Grounding, Lightning Protection, Lighting & Instrumentation Plans

❖ Cable Schedules & Interconnection Charts

▪ Electrical Engineering

❖ Design Basis & Load List

❖ Sizing and Selection of Electrical Equipments

❖ Specifications, MTO and Requisitions

❖ Vendor Drawing Review

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Electrical Deliverables – contd.

▪ Electrical Studies & Calculations

❖ ETAP (for Power System studies)

❖ Capacitor Sizing

❖ Motor Voltage Drop Study

❖ Grounding Calculations

❖ Cable Sizing

❖ Lighting Calculations

❖ Lightning Protection Calculations

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Typical Electrical DCI

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Document Distribution Matrix – a typical format

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Interface Engineering with Process Department

Process Deliverables Flow of

interface Electrical Deliverables

Heat & Material Balance Sheet Hazardous Area Classification & Plans Process Flow Diagram

Piping & Instrument Diagrams Process Design Basis (in case operation

philosophy is to be known)

Material of Construction Notes (required case by case basis)

Process Data Flow of

Material Safety Data Sheet (require case

by case basis) Hazardous Area Classification & Plans

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Interface Engineering with Process Department – contd.

Process Deliverables Flow of

Process Equipment Data Sheet (in case

Sized Equipment List not available) Load List (for rating of mechanical loads)

Lighting Calculation (for equipment dimensions)

Cable Sizing (for rating of mechanical loads)

Lightning Protection Calculation (for tank, vessel and tower dimensions) Piping & Instrument Diagrams Motor Control Schematics &

Subsequently Control Cable Selection Utility Summary (case by case basis) In order to decide motor rating under

design and peak conditions if necessary for electrical study

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Interface Engineering with Process Department – contd.

Process Deliverables Flow of

HAZOP study and analysis Hazardous Area Classification, Plans

& Details

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Typical Process Interface Deliverables

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Interface with Piping Department

Piping Deliverables Flow of

Plot Plan / Equipment Layouts Cable Sizing, Selection

Unit Elevation Drawing (Pipe Rack &

Platform Sections) Lighting Calculation

Lightning Protection Calculation Single Line Diagrams & S/S or

Electrical room allocation All deliverables mentioned above Lightning Protection Plans

Battery Limits Layout Drawings Lighting Plans

Unit Module Key Plan Hazardous Area Plans

All deliverables mentioned above Cable Routing Plans

Piping Plan in Pipe Rack Grounding Plans

Underground Piping Plans Instrumentation Plans

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Interface with Piping Department – contd.

Piping Deliverables Flow of

Overall Plot Plan Substation / Electrical room location plan Cable Routing Plan

Fire Fighting Piping Layout Substation / Electrical room location plan

HVAC Deliverables Flow of

HVAC Layouts Substation / Electrical room layout

Cable Routing Plan

Indoor Lighting and Conduit Routing Plan

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Typical Piping Interface Deliverables

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Interface with Civil & Structural Department

Civil Data / Document (obtained

from Owner) Flow of

Soil Investigation Report including Soil

Resistivity Data Main Grounding Grid and Equipment

Grounding Conductor Calculation Grounding Notes & Detail Drawings

Civil & Structural Deliverables Flow of

Foundation Drawings Final Cable Raceway & Tray Routing Plans

Paving Drawings

Roads and Drainage Drawings

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Interface with Civil & Structural Department – contd.

Civil & Structural Deliverables Flow of

Roads & Drainage Drawings Street Lighting Calculation & Plan

Architectural Deliverables Flow of

Industrial & Non-industrial Building

Drawings Lightning Protection Calculation &

Plans Equipment Structure Drawings

Industrial & Non-industrial Building

Drawings Indoor / Semi-Outdoor Lighting

Calculation & Plans

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Interface with Civil & Structural Department – contd.

C&S Deliverables Flow of

Trench Foundation Drawings Cable Routing Plan

Power & Cable Raceway Notes &

Detail Drawings Building / Switchyard Foundation

Drawings Substation / Switchyard / Electrical

room Layouts

Equipment Foundation Drawings Equipment GA and Installation

Details (Vendor Drawings)

Architectural Deliverables Flow of

Building / Structural Drawings Substation / Electrical room Layout Cable Routing Plan

Lighting & Small Power Plans

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Typical C&S Interface Deliverables

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Interface Engineering with Control & Instrumentation Department

C&I Deliverables Flow of

interface Electrical Deliverables

Control System / Electrical Interface

Document Electrical Control Schematics &

Terminal Block Diagram Control Cable Selection

Power & Control Cable Routing Plans

UPS Load List UPS and UPS Battery Sizing

Overall Control Philosophy Substation / Electrical room layouts (with RIE allocation for different

units)

Control Cable Schedules

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Interface Engineering with Control & Instrumentation Department – contd.

Cable Block Diagram Instrumentation Cable Routing Plans

Instrument Cable Schedule Instrument Wiring Notes & Detail

Drawings Junction Box & LCP Location Plan

Instrument Cable List

Instrument Wiring Design Specification Instrument Wiring Installation

Specification

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Interface Engineering with Control & Instrumentation Department – contd.

DCS / SIS I/O Count Document Substation Layouts (with IRP

Location Plans)

Electrical Control Schematics &

Terminal Block Diagram Cable Block Diagram

Instrument Cable List

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Typical C&I Interface Deliverables

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Interface with Projects Department

Project Data Flow of

Project Site Data & Grid Utility

Requirements Electrical Design Basis

Single Line Diagrams

Sized Equipment List Load List

Project Deliverables Flow of

Document Control Index Electrical DCI and subsequent

updating

Of Electrical Project Control Documents

Work Share Plan Weekly Progress Reports

Project Service Flow of

interface Electrical Service

Co-ordination between other disciplines, client, vendor, third party (statutory

agencies)

Deliverables / meetings / e-mail correspondences / vendor engineering review / test inspections

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Typical Project Interface Deliverables

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Interface Engineering & Electrical Work Flow

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Referensi

 Electrical Deliverables and its Interdisciplinary Interfaces, Foster Wheeler

 Handbook for Process Plant Project Engineers, Watermeyer

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Tugas Mandiri

 Membuat PPT tentang :

 Engineering Procurement Construction

 Front End Engineering Design

 Detail Engineering Design

 Project Management

 Presentasikan secara acak.

9/1/2021