Prestasi Pengurusan Traksi & Bengkel

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PENGELOLAAN TRAKSI & WORKSHOP

Head Traksi & Area Controler

Disampaikan Oleh :

AREA 8B PERFORMANCE WORKSHOP

CENTRAL PUNDU NABATINDO TRAKSI S/D OKTOBER 2024

MHD DIKI SARAGIH

Workshop Central & Infrastructure Assistant CPNT

WAKTU TENAGA BIAYA

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Performance Traksi 1. Performance Traksi

2. Unit Breakdown

3. Alokasi jam bengkel 4. Repainting & refurbish

5. Plan pengunaan Air coolant 6. Plan mayor Repair

7. Kegiatan 5 R

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Performance CPNT SD Sept. 2024

Unit : CPNT

BL Bgt

1 Breakdown All Unit % 1,4 1,2 5,0 86,6 24,0 2 Breakdown Dump Truck % 1,9 2,1 5,0 112,6 42,8 3 Breakdown Kendaraan (Non Dump Truck) % 0,6 0,6 5,0 100,0 12,0 4 Breakdown Alat Berat % - 0,2 5,0 - 4,0 5 Breakdown Mesin Penunjang % - 0,4 5,0 - 8,0 6 Pencapaian Preventive Maintenance % 100,0 100,0 100,0 100,0 100,0 8 Biaya Angkut TBS Rp/Ton/Km 48,7 49,3 75,5 101,3 65,3 6 Biaya Workshop Rp/Bulan 333.713.922 259.979.308 340.662.599 77,9 76,3 7 Workhsop Working Account Rp/J am 39.980,1 31.821,2 48.596,7 79,6 65,5 8 ISOP Traksi & Workshop Score 90,4 91,9 90,0 101,6 102,1 9 Score - Safety & Healthy Score 86,0 85,0 90,0 98,8 94,4 10 Kecelakaan Kerja Act - - 0,1 - - 11 SCORE Implementasi 5R Score 90,2 93,8 90,0 104,0 104,2

Ringkas Km/Ltr 93,2 100,0 90,0 107,3 111,1

Rapi Km/Ltr 93,2 100,0 90,0 107,3 111,1

Resik Km/Ltr 93,2 96,4 90,0 103,4 107,1

Rawat Ltr/Hm 88,1 89,1 90,0 101,1 99,0

Rajin Ltr/Hm 83,1 83,6 90,0 100,7 92,9

12 PM Dump Truck % 100,0 100,0 100,0 100,0 100,0 13 PM Kendaraan (Non Dump Truck) % 100,0 100,0 100,0 100,0 100,0 14 PM Alat Berat % 100,0 100,0 100,0 100,0 100,0 15 PM Mesin Penunjang % 100,0 100,0 100,0 100,0 100,0 C O S T IN T E R N A L P R O C E S S L E A R N IN G & G R O W T H P R O D U C T IV IT Y

BI Bgt/Tgt 2024 Ach (%)

Periode : September 2024

BSC KPI TRAKSI SAT

BULAN INI

BL

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Breakdown Unit CPNT September

Kerusakan

Dump Truck : 1. Casis Dan Cabin Alat Berat : 1. Kalibrasi FIB 2. Cylinder Rod Boom 2. Motor Swing 3. Overhoul engine NO PR 210144801 3. solenoid Bucket 4. Engine OverHoul

GRAND TOTAL

a Jumlah Alat 6.750

b Jumlah Hari Kerja Sebulan 25

c Total Hari Kerja Alat Sebulan [ c = a x b ] 6.750

d Jumlah hari Breakdown Alat 81

e Total Breakdown (%) [e = d / c x 100 ] 1,2%

f Utility (%) [(a-d)/a*100%] 98,8%

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Alokasi Jam Kerja Bengkel

PT. WINDU NABATINDO LESTARI Bulan: 01-9-2024

Engine Clutch Transmission Transfer Prop Shaft Differential RR Axle FR Axle Hub & Roda Brake System Steering system Final Drive Four Wheel Drive Hydraulic System Electrical System Lighting System Cab & Body Work Equipment Cooling System Fuel System Lubricating System FR Suspension RR Suspension Schedule Maintenance Generator Water Pump Rumah Genset Instalasi/Jaringan Jumlah

I 542,0 51,0 139,0 130,0 126,0 55,0 64,0 55,0 489,0 156,0 92,0 - - 65,0 278,0 2,0 709,0 - 12,0 130,0 6,0 87,0 - 348,0 - - - - 3.536,0 II 68,0 - 36,0 3,0 - 11,0 - 5,0 61,0 15,0 10,0 - - 8,0 48,0 8,0 150,0 - - 22,0 - - - 32,0 - - - - 477,0 III 104,0 8,0 3,0 4,0 - - - - 21,0 23,0 2,0 - - - 24,0 - 42,0 - 48,0 8,0 - - - 176,0 - - - - 463,0 IV 75,0 6,0 14,0 17,0 6,0 6,0 - 6,0 28,0 50,0 28,0 - - 42,0 200,0 8,0 106,0 - 6,0 12,0 - - 6,0 120,0 - - - - 736,0 V - - - - 48,0 - - 48,0 - - - - - - 16,0 - - - - 112,0 VI 56,0 - - - - 38,0 16,0 - - - - - 16,0 - - - - 126,0 VII 112,0 - 2,0 - 12,0 - 18,0 - 12,0 - 16,0 - - 102,0 - - 78,0 - - 12,0 - - - 16,0 - - - - 380,0 VIII 106,0 - - - - 142,0 14,0 - 28,0 16,0 - - - - - 32,0 - - - - 338,0 IX - - - - - - - 4,0 - - - - 4,0 X 122,0 - - - - 22,0 - - 6,0 - - - 116,0 - - - - 266,0 XI 122,0 - - - - 24,0 - - - - 88,0 - - - - 234,0 XII 41,0 - - - - 9,0 10,0 - - 30,0 60,0 - 96,0 - - - - 48,0 - - - - 294,0 XIII 74,0 15,0 9,0 20,0 2,0 - 14,0 14,0 44,0 2,0 56,0 - 26,0 290,0 32,0 16,0 454,0 - - 8,0 - - - 72,0 - - - - 1.148,0 XIV 32,0 - 8,0 - - - - 12,0 - - - - - 4,0 - - - - 56,0 Total Alokasi Kerja Jam Bengkel 1.454,0 80,0 211,0 174,0 146,0 72,0 96,0 80,0 655,0 255,0 262,0 - 26,0 765,0 684,0 34,0 1.709,0 16,0 66,0 198,0 6,0 87,0 6,0 1.088,0 - - - - 8.170,0

18% 1% 3% 2% 2% 1% 1% 1% 8% 3% 3% 0% 0% 9% 8% 0% 21% 0% 1% 2% 0% 1% 0% 13% 0% 0% 0% 0%

COMPACTOR (CP) SUPERVISI (PU) POOL (MB,AM,BS)

Spesifikasi Measurement

Sopir/Operator

DUMP TRUCK (DT) LIGHT TRUCK (LT)

MEASUREMENT PARAMETER WORKSHOP Traksi Wilayah 3

No Unit

Tahun Perolehan

ROAD GRADER (GD)

Kondisi Unit

Grand Total BULLDOZER (DZ)

EXCAVATOR (EX) BACKHOE LOADER (BL)

TANGKI,TUS,DAMKAR WATERPUMP (WP) GENSET (GS) FARM TRACTOR (FT) MPNRFL-001

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Repainting Dan Refurbish

M1 M2 M3 M4 M1 M2 M3 M4 M1 M2 M3 M4 M1 M2 M3 M4 1 CPNTDT-152 KRYE RC

2 CPNTDT-162 PMSE RL RC 3 CPNTDT-52 PHRE RL RC 4 CPNTDT 167 PMSE RL RC 5 CPNT 161 PMSE RL RC 6 CPNTDT 98 PAGE RL RC 7 CPNTDT 138 PAGE RL RC 8 CPNTDT 50 CPNT RL RC 9 CPNTDT 84 KRYE RL RC 10 CPNTDT 81 KRYE RL RC 11 CPNTDT 43 KRYE RL RC 12 CPNTDT 174 HBTE RL RC 13 CPNTDT 54 HBTE RL RC 14 CPNTDT 41 PMSE RL RC 15 CPNTDT 147 HBTE RL RC

OKTOBER NOVEMBER DESEMBER

PLAN SCHEDULE REPAINTING CPNT TH 2024

NO KODE UNIT ESTATE Plan SEPTEMBER

Kendala : 1. Kekurangan Thiner NO Pr 120341002

2. Man power untuk melakukan pengerjaan

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Repainting Dan Refurbish

CPNTDT-141 CPNTDT-101

NO KODE UNIT ALOKASI PLAN ACTUAL CHASIS CABIN BAK KET

1 CPNT DT 69 CPNT M1 SEPTEMBER 2024 M1 SEPTEMBER 2024 V V V SELESAI

2 CPNTDT 83 KAGE M 1OKTOBER 2024 M4 OKTOBER 2024 V PROSES

3 CPNTDT 98 KRYE M 2 OKTOBER 2024 M1 SEPTEMBER 2024 V SELESAI 4 CPNTDT 101 PAGE M3 OKTOBER 2024 M4 OKTOBER 2024 V V PROSES 5 CPNTDT-141 PMSE M4 OKTOBER 2024 M4 OKTOBER 2024 V PROSES 6 CPNTDT-90 PHRE M1 NOVEMBER 2024 M4 OKTOBER 2024 V PROSES

7 CPNTDT-142 HBTE M2 NOVEMBER 2024 V

8 CPNTDT-82 KRYE M3 NOVEMBER 2024 V

9 CPNTDT-97 CPNT M4 NOVEMEBER 2024 V

10 CPNTDT-50 PAGE M1 DESEMBER 2024 V

PLAN PEREMAJAAN UNIT CPNT TH 2024

CPNTDT-83

CPNTDT-90

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MONITORING DT YANG MENGGUNAKAN COOLANT

COOLANT AIR BIASA

1 CPNTDT-49 CPNT V

2 CPNTDT-143 CPNT V

3 CPNTDT-49 CPNT V 30/10/2024

4 CPNTLT-26 PHRE V

5 CPNTDT-52 PHRE V

6 CPNTDT-92 PHRE V

7 CPNTDT-078 PNBE V

8 CPNTDT-114 PNBE V

9 CPNTDT-116 PNBE V

10 CPNTDT-121 PNBE V

13 CPNTDT-50 CPNT V 30/10/2024

15 CPNTDT-162 PMSE V

16 CPNTDT-81 CPNT V

17 CPNTDT-175 PHRE V

19 CPNTDT-53 CPNT V

20 CPNTDT-186 CPNT V 30/10/2024

21 CPNTDT-123 PNRE V

22 CPNTDT-185 KAGE V

24 CPNTDT-181 KAGE V 31/10/2024

26 CPNTDT106 KAGE V

27 CPNTDT-115 KAGE V 31/10/2024

30 CPNTDT146 KAGE V

34 CPNTBS-027 KAGE V

35 CPNTBS-006 KAGE V

36 CPNTTT-008 KAGE V

37 CPNTLT-025 KAGE V

38 CPNTTT-23 V

39 CPNTDT-159 KRYE V 31/10/2024

41 CPNTDT-099 HBTE V

42 CPNTTT-05 PHRE V

45 CPNTDT-136 PHRE V

46 CPNTDT-187 PNRE V

47 CPNTDT-152 KRYE V 31/10/2024

48 CPNTDT-108 KRYE V 31/10/2024

49 CPNTTT-012 KRYE V 31/10/2024

AIR RADIATOR ALOKASI

KODE UNIT NO

Kendala Pelaksanaan :

1. Ada kondisi Radiator unit yang tidak normal sehingga harus melakukan penanbahan air radiator setiap hari 2. Kurangnya Stok Air coolant Di Gudang

3. Masih kurangnya pemahaman driver akan pentingnya air coolant pada radiator.

Target :

Bulan desember penggunaan coolant ke semua unit 100 %

Plan Pengunaan Air Coolant

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Plan Mayor Repair

Plan Mayor Repair 2024

NO Kode IO Th Perolehan Indikasi Trouble Detil Kerusakan PR M1 M2 M3 M4 M1 M2 M3 M4 Keterangan

1 CPNTDT-143 2017 Transmisi Gigi 2 Loncat

2 CPNTDT-053 2009 Engine Low Power General Over Houl 3 CPNTDT-081 2011 Gardan Kasa Over Houl Gardan 4 CPNTDT-121 2012 Engine Low

Power,transmisi General Over Houl

5 CPNTLT-26 Gardan kasar,pompa

power steering Gear sat gardan 6 CPNTTT-077 Engin low power,

steering berat

General Over Houl, boorem steering 7 CPNTDT-078

Gardan, turbo,sel bom, boorem steering

Over Houl Gardan, Turbo ,seal hidroulik, borem steering 8 CPNTDT-123

Power stering, caver tansmisi,blombongan retak

9 CPNTDT-50 Steering,gardan Borem stering, Over houl gardan

10 CPNTDT-106 Bocor oli dari Crankshaf Seal crankshaf 11 CPNTDT-84 Koppling, gardan, kabel

body

Koppling, gardan, kabel body

12 CPNTDT-077 Steering, seal crankshaf Steering, seal crankshaf 13 CPNTDT-136 Power steering, koppling Power steering,

koppling

Plan Perbaikan

November Desember

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EVIDEN KEGIATAN 5 R

SIMULASI P2H

APEL SORE SUPERVISI APEL SORE MEKANI

KEGIATAN 5 R KEGIATAN 5 R

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TERIMAKASI

H