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Experiments - INSTITUTE OF AERONAUTICAL ENGINEERING

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INSTITUTE OF AERONAUTICAL ENGINEERING

(Autonomous)

Dundigal, Hyderabad – 500043 Aeronautical Engineering

List of Laboratory Experiments

AIRCRAFT PRODUCTION TECHNOLOGY LABORATORY

CourseCode Category Hours/Week Credits Maximum Marks

AAEC13 Core L T P C CIA SEE Total

0 0 2 1 30 70 100

Contact Classes: Nil Tutorial Classes: Nil Practical Classes:24 Total Classes: 24 Branch: AE Semester: IV Academic Year: 2021-22 Regulation: UG20

Course overview:

The Aircraft Production Technology lab encompasses on providing sound practical knowledge on testing of engineering material and conventional machining process which plays a vital role in designing the components with minimum cost and with longer service.

Course objectives:

The students will try to learn:

I. The basic material properties for choosing suitable materials for designing Aerospace components.

II. The Conventional Machining Techniques used in aerospace industries for producing components.

III. The concepts and applications of casting processes used in Aerospace industries.

IV. The tooling and material joining technique used in aircraft assembly for producing larger components.

Course outcomes:

After successful completion of the course, students will be able to:

CO 1 Identify the microstructures of the materials for selecting the suitability in industrial applications.

CO 2 Illustrate various jobs for joining the materials using welding operation in real time applications.

CO 3 Identify the types of machining process required for producing desired shape of components used in Aerospace and allied industries.

CO 4 Demonstrate moulding processes and their application for producing machine components used in industries.

CO 5 Select the suitable tools and process parameters required in machining, drilling and slotting operations for producing components with minimum cost.

CO 6 Illustrate various jobs for joining the materials using Riveting operation in industries

WEEK NO EXPERIMENT NAME Course

Outcomes

WEEK – I BASIC METALLURGY – I CO1

Preparation and study of microstructure of pure materials like Cu and Al.

WEEK–II BASIC METALLURGY – II CO1

Preparation and Study of Microstructure of a. Nonferrous alloy

b. Heat treated steels

WEEK–III WELDING PROCESS – I CO2

Prepare a Butt Joint using a. Gas Welding b. Brazing

c. Make connections in circuits using soldering process

WEEK–IV WELDING PROCESS – II CO2

a. Prepare a V – Butt Joint using Electric Arc Welding Process.

b. Prepare a lap Joint on the given work pieces using spot welding equipment.

WEEK– V LATHE OPERATIONS – I CO3

Perform plain turning, step turning and Grooving on a circular rod so as to obtain the required design using lathe machine.

WEEK– VI LATHE OPERATION – II CO3

Perform the drilling, tapering and External threading operations on a circular rod so as to obtain the required dimensions using lathe machine.

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WEEK– VII BASIC CASTING CO4 Prepare a Aluminium Casting for the given Solid Pattern using Green Sand Molding

Processes.

WEEK–VIII SHAPING CO5

Perform the Making of V-Block on a work piece so as to obtain the required dimensions using shaping machine.

WEEK-IX SLOTTING CO5

Prepare the key slots with the help of the slotting machine as per the given dimensions.

WEEK- X MILLING CO5

Perform the Face milling & Side milling operations on a rectangular work piece so as to obtain the required dimensions using milling machine.

WEEK- XI GRINDING CO5

Perform cylindrical and surface grinding on a work piece so as to obtain the required dimensions using grinding machine.

WEEK- XII DRILLING CO6

Perform the boring, reaming, counter sinking and tapping operations on a rectangular work piece so as to obtain the required dimensions using drill machine.

Referensi

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