7. Blade motion and rotor control
2020
Prof. SangJoon Shin
οΆ I. Equilibrium of hinged blades
οΆ II. Control of the hinged rotor in hover
οΆ III. Blade flapping motion
οΆ IV. Rotor control in forward flight
οΆ V. Blade motion in the plane of the disk
Overview
Introduction
οΆ Rotor moving edgewise in the air : forward flight
β two standard means available to overcome dissymmetry of lift
1. Hinged at the roots so that no moments can be transmitted
β Control can be achieved by tilting the hub axis until the resultant rotor vector points in the desired direction
2. Rigidly attached to the shaft but cyclically feathered
β Decrease pitch on advancing side / increasing pitch on retreating side
β Equalize the lift around the disk
I. Equilibrium of hinged blades
οΆ Normal flapping bladeβ¦ effectively mounted to the hub on a universal joint β free to flap, lead, or lag, but always fixed in pitch
1. Equilibrium about the flapping hinge
ο¬ Forces acting on the blade in flapping direction
β’ lift, centrifugal forces, weight(negligible)
ο¬ Elemental centrifugal forces (Fig. 7-3)
m : mass per unit length Ξ© : rotational speed
π : radius of the element π½ : blade flapping angle
π πΆ. πΉ. = (πππ)Ξ©
2π cos π½
(1)I. Equilibrium of hinged blades
β’ Component of centrifugal force perpendicular to the blade
π πΆ. πΉ. sin π½ = πππΞ©
2ππ½
β varies linearly with the radius
β
β’ Lift force distribution
* π = ππ , the blade mass (2)(3)
Untwisted constant-
chord blade Ideally twisted constant-chord inflow varies linearly
with radius inflow is constant along the radius πΆ. πΉ. ππππππ‘ = 1
3π ππΊ2π π½ = 2
3 πΆπΉ π π½
β’ Moment exerted by C.F. about the flapping hinge
I. Equilibrium of hinged blades
β’ Elemental lift
ππΏππ
= π
π π2
πΊ
2π
2π
β’ For an ideally twisted constant-chord blade
π
π= πΌ
ππΌ = πΌ π
π‘π
π β π£ Ξ©π
β πΏπππ‘ = ππππ π‘πππ‘ Γ π
ο¬ Lift of an ideally twisted blade varies with radius
ο¬ For an untwisted blade, πΌπ roughly constant, lift varies β π2
2
3
π Γ ππππ‘
(for ideal twist)4
3
π Γ ππππ‘
(no twist and no taper)(4)
(4a)
πΏπππ‘ ππππππ‘
(5)
(6)
I. Equilibrium of hinged blades
β’ Coning angle Ξ²
ο¬
Ξ² =
πππππ ππππ‘πΆ.πΉ. (for ideally twisted)
ο¬
Ξ² =
9
8πππππ ππππ‘
πΆ.πΉ. (untwisted, constant-chord)
β Ξ² in hovering ~ C
π2. Equilibrium about the drag hinge
οΆ component of C.F. perpendicular to the blade toward zero lag
(Fig. 7-6)π πΆ. πΉ. = ππΊ
2πππ(π β π )
* π = lag angle
* π = angle between no lag position and line of action of C.F.
(7)
(8)
π = π 1 βπ π
β’ From Fig. 7-6, ππ = π(π β π)
β΄ π πΆ. πΉ. = ππΊ2 π 2 β¦ constant along the span (9)
I. Equilibrium of hinged blades
οΆ Moment of the centrifugal force about the lag hinge πΆ. πΉ. ππππππ‘ = mRππΊ
2π
π.π.π = MππΊ
2π
π.π.π
οΆ Aerodynamic forces
ο¬ Denote resultant force as πΉ, point of application as π π.π.
π΄πππππ¦πππππ ππππππ‘ = πΉπ
π.π.ο¬ Equating with C.F. moment,
ο¬ Equating the shear forces @ lag hinge (Fig. 7-7)
πππππ’π/π = πΉ πππ π + ππΊ
2π
π.π.π ππ π = πΉ + ππΊ
2π
π.π.π
* π π.π.: distance from axis of rotation to the blade c.g.
πΉπ
π.π.= ππΊ
2π
π.π.ππ or πΉ =
ππΊ2π π.π.πππ π.π.
(10)
(11)
(12)
I. Equilibrium of hinged blades
(12) β (11)
ο¬ mean drag angle is a function of π‘ππππ’π/Ξ©2 β πΆπ
ο¬ Relatively insensitive to change in π π.π.
π = πππππ’π πΞ©2π π.π.π π
π π.π. + 1 Torque/e = πΞ©2π π.π.π π
π π.π. + πΞ©2π π.π.π = π πΞ©2π π.π. π
π π.π. + 1
(13)
II. Control of the hinged rotor in hover
οΆ Sudden rotation of control axis (Fig. 7-11)
ο¬ Change in pitch angle of the blade
β Lift increase β Blade moves, or
βflapsβ β Continues until the plane of the blades is again perpendicular to the control axis @ which position no cyclic-pitch changes occur
ο¬ Some delay between a rapid control angle change and the re-alignment of the rotor disk
β extremely small
ο¬ Differences when the rotor is moving edgewise through the air (Fig. 7-12)
III. Blade flapping motion
1. Flapping as represented by a Fourier series
ο¬ Flapping motion
π½ = π
0β π
1πππ π β π
1π ππ π β π
2πππ 2π β π
2π ππ 2π β¦
π½ : angle between the control axis and the blade π : azimuth angle (Fig. 7-13)
(14)
III. Blade flapping motion
2. Geometrical interpretation of the Fourier coefficient
ο¬ π0 : flapping angle independent of the blade azimuth angle π in hover π½ = π0 (Fig. 7-14 β)
ο¬ π1 : amplitude of a pure cosine motion π½ = βπ1 πππ π (Fig. 7-15, 7-16 β)
ο¬ π1 : amplitude of a pure sine motion π½ = βπ1π ππ π (Fig. 7-17, 7-18)
III. Blade flapping motion
ο¬ (-) sign β result in plus values for the π1 and π1 coefficients in normal forward flight
π2 : amplitudes of the higher harmonics π½ = βπ2πππ 2π (Fig. 7-17, 7-16)
III. Blade flapping motion
3. Physical explanation of the existence of the component motions
οΆ An infinite number of terms in Fourier series exactly describes any arbitrary motion. However, only a few terms are necessary.
οΆ Magnitude of a typical flapping motion in forward flight
π
0= 8.7Β°, π
1= 6.1Β°, π
1= 3.9Β°, π
2= 0.5Β°, π
2= β0.1Β°
β Coning angle, π0 β¦ depend on the magnitudes of 2 primary moments about the flapping hinge Thrust moment (Fig. 7-21)
C.F. moment
Hover⦠large inflow (induced), loading toward tips, larger coning angle (9°)
Min. power⦠small inflow (small induced), loading more inboard, smaller coning angle (8°)
High speed⦠large inflow (parasite), loading toward tips, larger coning angle 9°
III. Blade flapping motion
β‘ Backward tilt,
π
1β¦ π = 90Β°
β lift increase β flapping up (Fig. 7-23)β’ AoA decrease (Fig. 7-24) no unbalanced force for blade with no inertial forces
β’ To consider blade mass and air damping, blade as a dynamic system
β 1 DOF system (Fig. 7-25)
ο¬ Force-displacement phase to the frequency of the forced vibration (Fig. 7-26)
III. Blade flapping motion
β’ π· : phase angle between the max. applied force and max.
displacement
β’ π
ππ : ratio of the actual
damping to critical damping
β’ When Ο
Οπ = 1 β phase angle π = 90Β° and is independent of the amount of damping
β’ Flapping blade (Fig. 7-2) ππ = πΎ (15)
π radians/second
ο¬ Simple flapping rotor with flapping hinge on the axis of rotation
III. Blade flapping motion
πΆ. πΉ. ππππππ‘ = ΰΆ±
0 π
πΊ2π2π½πππ = ππΊ2π½π 2 3 π ππ π‘πππππ ππππππ‘ = πΎπ½ (πΎ = ππΊ2 π 2
3) πΌ = 1
3ππ 2, ππ = πΎ
πΌ = πΊ2 = πΊ
ο¬ When hinge offset = h,
ο¬ Exciting air forcesβ¦ 1/rev β Ο
ππ = 1
β πππππ β πππ πππππππππ‘ πβππ π = 90Β°
β’ Maximum flapping at π = 180Β°
Minimum flapping at π = 0Β°
(17)
(18) (19)
ππ = πΊ 1 +3 2
β
π (19a)
Fig. 7-2 Flapping blade
III. Blade flapping motion
β’ Sideward tilt, π1, β¦ may be viewed as arising from coning, π0
ο¬ Coned rotor (Fig. 7-27a) : Difference in AoA between front and rear of the blades due to forward speed
ο¬ No coning (Fig. 7-27b) : effect of forward velocity is identical
III. Blade flapping motion
ο¬ Fig. 7-28 : force is maximum at π = 180Β°, minimum at π = 0Β°.
β Force-displacement phase of 90Β°
β Max. flapping at π = 270Β°, min. at π = 90Β°
β π + π1 motion because of coning. π1 β¦ same order as π or larger
ο¬ π1 tilt is very sensitive to variation in inflow
β assumed as uniform for forward flight performance analysis
β However, for low forward speed, π£ ~ quite large at the rear β π1 increase
ο¬ At higher forward flight speed, inflow decreases, and becomes uniform
III. Blade flapping motion
β£ Higher harmonics
ο¬ a2, π2, π3, π3β¦ weaving of the blade in and out of the surface of the core
ο¬ Presence of the forces which produce higher harmonic motions
ο¬ Asymmetric flow pattern, reverse flow region πΉπππππππ π£ππππππ‘π¦ β π ππ2 π
ο¬ Little importance on control and performance, but extremely important for vibration and stresses
β€ Effect of blade mass on flapping motion
ο¬ π0β¦ directly affected by blade mass
ο¬ π1β¦ independent of blade mass since exciting forces act on resonant system
ο¬ π1β¦ in resonance β independent of blade mass
but exciting forces proportional to π0, which is proportional to blade mass
ο¬ Blade mass increases to infinity β π1 decreases to zero
ο¬ Higher harmonicsβ¦ forced vibration well above resonance, goes to zero
IV. Rotor control in forward flight
οΆ Tip-Path Plane (TPP) tilts backwards and sidewards (by π
1and π
1) w.r.t. control axis / resultant thrust perpendicular to TTP
β govern the control of helicopter
οΆ Hoverβ¦ TPP exactly perpendicular to control axis
ο¬ Forward Flightβ¦ similar, but not exactly perpendicular (Fig. 7-29)
ο¬ TPP tilts faster than the control axis tilts (both for forward and rearward
β instability of the rotor w.r.t. AoA -> control is more sensitive as forward speed increases
οΆ How to achieve the desired control axis tilt
ο¬ Physically tilting the rotor shaft (βdirect controlβ) β¦ autogyro
β Mechanically awkward in helicopters β 2 methods to solve
IV. Rotor control in forward flight
β Rotor hub tilting (Fig. 7-30)
ο¬ Separation of the shaft axis and control (hub) axis
ο¬ The hub axis then becomes the control axis
β‘ Means for cyclically varying blade pitch (Fig. 7-31)
ο¬ Pitch will be always constant w.r.t. the plane of swash plate
IV. Rotor control in forward flight
οΆ Basic equalities of flapping and feathering
ο¬ Fig. 7-32β¦ Control axis vertical, TPP tilts rearward by an amount π1
β Low pitch on the advancing side, high on the retreating side
ο¬ Fig. 7-33β¦ Blade feathering w.r.t. TPP = blade flapping w.r.t. control axis
ο¬ Fore and aft (π1) flapping w.r.t. control axis
β lateral (π½1) feathering w.r.t. TPP
IV. Rotor control in forward flight
οΆ Geometrical relationships among
β
Fig. 7-34Axis of no feathering (control axis) Axis of no flapping (TPP)
Intermediate shaft axis
β’ Flapping motion w.r.t. control axis
π½ = π0 β π1cos π β π1 sin π β π2cos 2π β b2sin 2π
β’ Feathering motion w.r.t. TPP
π = π΄0 β π΄1 cos π β π΅1sin π β π΄2cos 2π β B2 sin 2π
β’ Subscriptsβ¦ w.r.t. shaft axis πΌ = πΌπ β π΅1π
π΄0 = π΄0π π0 = π0π π1 = π1π + π΅1π π1 = π1π β π΄1π
π2 = π2π π2 = π2π
(20)
(21) (22) (23) (24) (25) (26) (27)
IV. Rotor control in forward flight
οΆ Fixed resultant force vector in space for a given weight, parasite drag, speed (Fig. 7-35) β TPP fixed β flapping motion completely determined β control axis determined
β’ Orientation determined : resultant force vector / TPP / control axis
οΆ 3 possible shaft angles and feathering controls for identical flight conditions (Fig. 7-36)
β’ Fuselage attitude and control position may vary due to different CG position
β no effect on the rotor control in space,
V. Blade motion in the plane of the disk
1. Sources of in-plane blade motionβ¦
οΆ Periodic blade motion arises from 2 sources
β periodically varying aerodynamic forcesβ¦ variation in velocity and AoA
①periodically varying mass forces⦠TPP tilt
β’ Fig. 7-37 TPP tilt in hover, control axis still vertical
β’ Blade flapping by π1π β CG of the forward blade nearer to the axis of rotation (shaft axis) β to maintain the angular momentum, forward blade must move faster, rearward blade slower β blades move back
V. Blade motion in the plane of the disk
οΆ Two different axis systems and the resulting forces / motion
ο¬ Motion w.r.t. shaft axisβ¦ flapping motion
π½
π= π
0β π
1πcos π
β Two periodic torques about the shaft axis
a. Due to lift acting in the plane perpendicular to the shaft
πΏπππ‘ π‘ππππ’π πππππππππ‘ ππππππππππ’πππ π‘π π βπππ‘ = π
ππ
π.π.π
1ππ ππ π
b. Periodic βmass forceβ torque due to periodically changing MOI
ο¬ Caused by masses moving radially in a rotating plane (βCoriolis forceβ) ππ : thrust per blade
ππ.π. : radius of the resultant lift on blade π1π : fore and aft flapping w.r.t. shaft
(29) (28)
V. Blade motion in the plane of the disk
2. Coriolis force
οΆ Fig. 7-38β¦ Point mass moves radially outward β tangential velocity increase
β resists tangential acceleration β exert a force to the right on the rotating plane
οΆ Tangential acceleration π(Ξ©π)
ππ‘ = Ξ©ππ
ππ‘ = Ξ©Vradial
οΆ Second component β¦ changing direction of radial velocity vector in space
ππππ‘ππ πππππ‘β Γ ππ
ππ‘ β πΊπππππππ π ππ π’ππ‘πππ‘ πππππππππ‘πππ = 2πΊπππππππ
πΆπππππππ πππππ πΉ = 2ππ πΊ (30)
οΆ Coriolis torque acting on Hovering rotor
(Fig. 7-37)V. Blade motion in the plane of the disk
β’ w.r.t. rotor shaft, a blade element moves outward with a velocity π(π πππ π½π )
ππ‘ = βπ π ππ π½π ππ½π
ππ‘ = βππ½π π½π αΆ π½π = π0 β π1π πππ π, π½π αΆ = π1π πΊ π ππ π
πππππππ = ππ½π π½π αΆ = βππΊ π0π1π π ππ π β π1π 2
2 π ππ 2π
* Negligible order
(31)
(32)
οΆ Coriolis torque
πππππ’ππΆπππππππ = β ΰΆ±
0 π
2πΞ©2π0π1π sin π πππ = β2
3ππ 2π0π1π Ξ©2sin π
β’ Uniform blade
π0 = 3ππ.π.ππ
π πΊπ 2
β
πππππ’ππΆπππππππ = β2ππππ.π.π1π π ππ πβ¦ depends on π and π , but not on the blade mass
(33)
(34) (35)
3. Equation of motion for blade in lag
ο¬ Spring restoring torque
ο¬ Equating all torques to the angular acceleration,
ο¬ Substituting,
ο¬ Rearranging,
ο¬ Damping neglected. Possible sources aerodynamic damping
physical dampers at the blade root
V. Blade motion in the plane of the disk
πΆ. πΉ. π‘ππππ’π = ππ
2 ππΊ2π
πππππ β ππΆπππππππ β ππ πππππ = πΌ α·π
ππππ.π.π1π π ππ π β 2ππππ.π.π1π π ππ π β πππΊ2π
2 π = πΌ α·π
(+) a1 motion β MOI
decrease β lead motion β (-) Increase lag angle
for (+) a1 motion Always resists the motion
πΌ α·π + πππΊ2π
2 π = βππππ.π.π1π π ππ π
(36)
(37)
(38)
(39)
ο¬ For a uniform blade,
ο¬ For the limiting case of e β 0,
ο¬ Fig. 7-39β¦ For a rotor with blades hinged at the center of rotation, Coriolis forces cause the blades to move always at constant velocity w.r.t. TPP.
ο¬ Solution of Eqn. (39) β¦ assuming a solution of form ΞΆ = ΞΆ0sin ππ‘
V. Blade motion in the plane of the disk
π0 = βππππ.π.π1π ππ
2 ππΊ2 β πΌπ2
, Ξ© = Ο (41)
πΌ =
1 (42)3
ππ
2β π
0=
2
3π0π1π
2 3β π
π
π = π
0π
1ππ ππ π
(43)ο¬ As the lag hinge is moved outward, the blade motion in TPP is,
ο¬ In Eqn. (40),
ο¬ Setting forcing torque to 0, and solving for frequency,
ο¬ Variation of blade natural frequency with lag-hinge distance (e
R) for a uniform mass blade (Fig. 7-40)
V. Blade motion in the plane of the disk
π β 0 β
ππππ = π0π1π3 2
π π
1β2
3 π π
β¦ Ο βͺ Ξ©
βπΌπ2π0 + ππ
2 πΞ©2π0 = βππππ.π.π1π
βπΌπ
π2=
ππ2
ππΊ
2, π
π= πΊ
32 π π
(44)
(45)
4. Lag motion in forward flight
οΆ Additional exciting torqueβ¦ periodic variations in blade drag
οΆ In all practical cases, periodic in-plane blade motion is quite small 1
2 ~ 2Β°
οΆ Mean lag angle variation w.r.t. flight conditions β¦ much larger 10Β° ~ β 1Β°
5. Higher harmonic in-plane motion
οΆ Although usually small compared to the first harmonics, important source of vibration (Ch. 12)
οΆ In hover, second harmonic component exists in proportion to π1π
οΆ π1π induces in-plane motion twice each revolution (Fig. 7-41)
V. Blade motion in the plane of the disk
οΆ First harmonic motion β a
0π
1π (Eqn. (43))ο¬ Eqn. (32) β if π0 = 0, only second harmonic in-plane motion exists, π΄πππππ‘π’ππ = 1
2π1π 2
ο¬ Also, second harmonic motions also arise in forward flight due to the second harmonic aerodynamic forces
οΆ 4
thharmonic depend on 2
ndharmonic flapping
ο¬ due to Coriolis and aerodynamic
ο¬ Important for fatigue stresses and rotor vibrations
ο¬ However, small enough to be safely neglected as far as their effects on the velocities and air forces encountered by the blade are concerned