ISBN: 978-1-62276-244-6
Corrosion and Prevention 2008
Wellington, New Zealand
16-19 November 2008
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Curran Associates, Inc.
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Copyright© (2008) by the Australasian Corrosion Association All rights reserved.
Printed by Curran Associates, Inc. (2012)
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Australasian Corrosion Association P.O. Box 112 Kerrimuir
Victoria 3129 Australia
Phone: 61 3 9890 4833 Fax: 61 3 9890 7866 [email protected]
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TABLE OF CONTENTS
2-Component Polyurethane Topcoats – Formulating Variables Affecting Weathering Performance... 1 Edward P. Squiller, Kurt Best
A Critical Comparison Between AS/NZS 2312 and ISO 12944 Standards for Coating Selection... 9 R. A. Francis
A Durability Assessment Tool for the New Zealand Building Code... 20 N. Lee, J. Bennett, N. Marston, M. Jones
A Global Study of Chloride Induced Corrosion Within the RTA’s Reinforced Concrete Bridge Stock... 27 G. Chirgwin, P. Manamperi, M. Moore
A New Approach to Cathodically Protecting Oil and Gas Transmission Piping Subjected to Induced
Currents... 36 R. A. Gummow, S. M. Segall
A Novel 'Green' Approach to Powering Marine ICCP Systems... 44 Rajko Vukcevic
A Review of Design and Performance Criteria Requirements for the Cathodic Prevention of Concrete
Structures... 62 P. Vimpani, P. Karajayli
Accelerated Corrosion Testing... 71 Keith A. Lichti
Advances in Service Life Prediction – An Overview of Durability and Methods of Service Life
Prediction for Nonstructural Building Components... 81 Michael A. Lacasse
An Assessment of Fluorotitanate Conversion Coatings for Prepainted Applications... 94 Rajiv Edavan, Alf Ruggieri, Richard Kopinski
An Investigation of the Effect of Various Heat Treatments on the Corrosion Resistance of a High-
strength Aluminum-Copper Casting Alloy... 109 M. Manivannan, J. H. Sokolowski, D. O. Northwood
Analysis of Anode Arrays... 119 Graeme Gummow
Anodizing of Aerospace Grade 7050 T-74541 Aluminium Alloy for Improved Corrosion Resistance... 120 L. P. Ward, E. Tang, D. Cromwell, A. Butler, A. Trueman, B. Hinton, G. McAdam
Asbestos Cement Pipes – Corrosion Measurement... 132 John Black, Jonathan Morris
Assessing the Risk of Zinc Chromate in Paints... 141 C. Bodle, F. Salome
Asset Risk Minimisation Plans for Steel Penstocks & Pipelines... 142 J. Davies
Brisbane City Council Water Distribution Implementation of an Asset Management Plan for
Cathodic Protection of Buried and Submerged Metallic Infrastructure... 152 Mike Jukes
Calamities, Corrosion, Leaky Buildings and the Law... 165 Andrew McGregor
Cathodic Corrosion Protection of Pre-corroded Steel in Concrete with Galvanic Zinc Anodes... 175 L. Stockert, A. Herrmann, N. Braun
Coating Durability Prediction of Buried Structures & Pipelines... 184 N. Adamson
Combinations of Corrosion Protection Systems for Marine Structures & Jetties.... 193 Steve Pearce, Brian Dunsterville
Computer Simulation of Pitting Corrosion: Multiple Interacting Pits... 203 D. Krouse, P. McGavin, N. Laycock
Controlling Corrosion in Australasia: A Report Card... 211 L. H. Boulton
Corrosion Behaviour of 304 Stainless Steel in Carburising Gases... 218 Jianqiang Zhang, David J. Young
Corrosion Control on Australian Defence Force Aircraft – Future Challenges... 229 Bruce Hinton, Tony Trueman, Steve Galea, Ivan Cole, Samm Miah, Len Davidson, Qianchu Liu
Corrosion Investigation of Vitreous Enamel Coatings to Improve Bonding and Reduce Corrosion in
Concrete Reinforcing Steel... 242 Sean W. Morefield, Philip G. Malone, Vincent F. Hock, Donna C. Day, Charles A. Weiss Jr.
Corrosion of Galvanized Potable Water Piping – A Report of a Chain of Avoidable Events... 249 Robert Jeffrey
Corrosion of Magnesium Alloy AZ91D: An SVET Based Study... 256 A. Saxena, R. K. Singh Raman, M. Tamilselvi, S. Ramu, A. K. Shukla, M. Brandt, S. A. Furman
Corrosion of Marine Grade Aluminium Alloys... 262 P. L. Mart, E. Pescott, S. Russo, L. M. Pedrina, N. Gage
Corrosion of Mg Alloy ZE41... 274 W. C. Neil, P. C. Howlett, M. Forsyth, B. R. W. Hinton
Corrosion Preventative Compounds: A Chemistry Perspective... 275 Brent Martin, Patricia Shaw, Toyah Purdie
Corrosion Profiles of Mild Steel in Varying Tidal Seawaters... 288 Robert Jeffrey, Robert E. Melchers
Corrosion Resistance of Nanocrystalline Fe-Cr Alloys... 300 Rajeev K. Gupta, R. K. Singh Raman, Carl C. Koch
Corrosion Risk Management and Assessment for an Offshore Topside Processing Facility... 301 V. Afshari
CP Cable Insulation – Do’s and Do Nots’... 315 Wayne Burns
Determination of Threshold Stress Intensity Factor (KISCC) of Simulated Haz in Caustic Solution
Using Circumferential Notch Tensile Technique... 319 R. K. Sarvesh Pal, Singh Raman, R. N. Ibrahim
Durability Planning for New Infrastructure Projects... 327 Sarah Furman
Effect of Temperature on Oxide Film Morphology for Steel Exposed to 3.5 M Sodium Hydroxide... 339 R. Wood, D. Druskovich, J. N. Connor
Effect of Trace Dissolved Oxygen on the Cathodic Kinetics of Carbon Dioxide Corrosion of Carbon
Steel... 347 Douglas John, Stuart Bailey, Brian Kinsella, Roland De Marco
Electrochemistry of Zinc Anode Z1 As 2239-2003... 352 H. Flitt, P. Schweinsberg
Electrolytic Corrosion in Condensate Transportation Pipelines... 360 M. Molyneaux, T. Irwin, N. Laycock
Environmentally Friendly High Performance Coatings... 365 P. Fisher
Evaluation of Corrosion Preventive Compounds Using ASTM Standards G44 and G50... 370 Michael Hollis, Alan James, Patrick Conor
Evidence for Microbiological Influenced Longer-term Corrosion in Tidal and Coastal Atmospheric
Corrosion of Steel Elements... 381 Robert E. Melchers, Robert Jeffrey
Extension of Design Life of Existing Maritime Infrastructure – A Durability Perspective... 390 F. Blin, D. Law, M. C. Dacre, C. J. Op’T Hoog, B. Gray, R. Newcombe
Forensic Assessment and Rehabilitation of a 30 Year Old Cathodic Protection System on a Steel Piled
Building... 402 Ulf Kreher, Adrian Vinnell, Ike Solomon
Galvanic Liquid Applied Coating for the Protection of Concrete Reinforcement... 413 Andrea Hansen, Alla Furman, Marlin Hansen, Angel Green
Galvanizing Difficult Steels... 421 John Robinson
Getting the Best from Your Stainless Steel... 429 Graham A. Sussex
Guide for Measurement of Interference Caused by Cathodic Protection and Railway Drainage
System... 439 Peter Hosford
Hindsight and Oversight – Corrosion Lessons Learned... 446 Alan James
Identifying the Cause of Concrete Degradation in Prestressed Bridge Piles... 454 S. M. Bruce, S. A. Freitag, A. Shayan, R. Slaughter, R. Pearson
Intergranular Corrosion and Residual Stress Determination of Aduplex Stainless Steel Pipeline Girth
Weld... 465 B. Gideon, L. P. Ward
Is Direct Assessment a Valid Approach for Pipeline Integrity Management?... 475 C. J. Argent, J. Healy, C. Yoxall
Kinetic and Microstructural Analyses of Chromia Forming Alloys During Cyclic Oxidation... 485 N. K. Othman, J. Zhang, D. J. Young
Lessons Learned – Deepwater Thermal Insulation Coatings... 496 Alex Garner
Localised Galvanic Corrosion Processes in Thermal Spray Coated/Cast Aluminium Alloy Systems... 504 D. Culliton, A. Betts, D. Kennedy
Long-term Observations of Reinforcement Corrosion for Concrete Elements Exposed to the North
Sea... 517 Robert E. Melchers, Chun Q. Li
Methodology for Studying and Predicting Corrosion Performance of Reinforcing Materials in
Inorganic Polymer Concrete... 527 J. Soltis, R. Julian, C. K. Chua, K. Lichti, D. Krouse
One Pack Polysiloxane Coatings – Features and Benefits... 537 M. N. Bavin, K. T. Constable, L. H. P. Gommans, G. Kay
Oxidation of Silver-Platinum Alloy Materials in Different Electrolytes... 542 Yanmei Ma, A. J. Betts, J. F. Cassidy
Pitting and Intergranular Corrosion of Friction Stir Welded AA6082-T6 in an Accelerated Corrosion
Environment... 543 Benjamin Withy, Alan James, Patrick Conor
Pitting Corrosion in a Carbon Steel Produced Water Line... 547 N. Laycock, J. Soltis
Polarisation Behavior of Twinning Induced Plasticity (TWIP) Steel... 555 M. Bobby Kannan, A. Bakshi, R. K. Singh Raman, S. Khoddam
Protecting the Future of Queensland’s Water Supply... 559 Francis Carroll, Geoff Cope
Quantum Chemical Charactrization of Pyridine Derivatives As HCL Inhibitors of Aluminium
Surface... 570 E. Jamalizadeh, A. H. Jafari, S. M. A. Hosseini
Quantum Chemical Study of Some Lactones As Inhibitors for Mild Steel in 1m Hydrochloric Acid... 580 E. Jamalizadeh, S. M. A. Hosseini, A. H. Jafari
Real-time Downhole Corrosion Monitoring... 590 M. I. Jafar, S. A. Al-Jutaily, A. H. Al-Rasheed, A. A. Al-Shayeb, A. A. Al-Ghafly, K. Spicer
Refurbishment of the Paringa Road Bridge – Third Party Surveillance of QA Contract... 591 V. Thomas, D. Richards, F. Salome
Review of Methods for the Determination of Ferrous- and Zinc-based Corrosion Rates in Aqueous
Timber Preservatives Containing Copper... 592 Gareth Kear, Hai-Zhèn Wú, Mark S. Jones
Role of Micro-/Nanocrystalline Structure in Oxidation of Fe-Cr Alloys... 603 R. K. Singh Raman Rajeev, K. Gupta, A. J. Atanacio, K. Prince, C. C. Koch
Stainless Steels – Corrosion Behaviour of Ferritic and Austenitic Grades Compared... 610 Alex Gouch, William McMillan
Stress Corrosion Cracking Behaviour of Biodegradable Magnesium-based Alloy in Simulated
Physiological Condition... 619 M. Bobby Kannan, R. K. Singh Raman
The Design of a One Component, High Solids, Voc Compliant, High Durability Finish Technology... 623 Emmanuelle Schwob, Adrian F. Andrews, Steve Nixon, Michael Donkin, Louise Carr
The Effect of Concentration and Structure of La/Ce Based Inhibitors on the Corrosion Rate of Mild
Steel in Aqueous Chloride Solution... 634 M. Behrouzvaziri, B. Hinton, M. Forsyth
The Experience Operation of Gas Pipeline Tubes of 1420 mm Diameter Strength Category X67…70
by API 5L in Russia... 641 S. A. Lubenskiy, G. S. Rakitina
The Influence of Copper Content in Aluminium Alloys on the Corrosion Inhibiting Performance of
Cerium Diphenyl Phosphate.... 642 Julie-Anne Hill, Tracey Markley, Maria Forsyth, Patrick Howlett, Bruce Hinton
The Influence of Hard Water on Domestic Water Pipes in Rural Communities in the Northern
Territory, Australia... 643 Rana Everett
The Integration of Corrosion & Process Engineering for Optimized Asset Integrity Management
Practice... 656 O. Susic, P. Wilson
The Jordan River Bridge Refurbishment Project – Hobart Water... 664 Simon McCrossen, Russell Fox
The Remarkable State of Metal Passivity and the Origins of Its Breakdown... 674 G. Tim Burstein
The Repair of Live Wastewater Facilities Using Calcium Aluminate Mortars... 675 M. Kurtovich, M. Lawson
The Role of Protective Coatings in an Asset Integrity Management System... 683 Geoff White
The Use of Coutinho Rings in Developing Repair Mortars to Meet EN 1504... 695 Colin Peterson
The Use of Electro-osmotic Pulse Technology to Reduce Moisture Content of Concrete... 702 Orange S. Marshall, Vincent F. Hock, Brendan J. Danielson, Katherine A. Masko
Three Year Observations of Corrosion Losses for Steels at a Severe Marine Atmospheric Site... 715 R. Jeffrey, R. Melchers
Towards an Understanding of the Occurrence of Atmospheric Chloride-induced Stress Corrosion
Cracking in Types 304L and 316L Austenitic Stainless Steels... 727 A. Cook, A. Sherry, J. Walton, D. Phan, S. Lyon
Use of Soil Test Data to Correlate Pit Depth and Modeling of Pit Depth Growth: A Review... 740 Matthew Dafter
Using Corrosion Information for Asset Management... 750 Jonathan Morris
Author Index
