CHAPTER 3: Methodology/ Experimental Details
3.2 Operation Breakdown
3.2.9 Operation breakdown: Top Grown
Description: Grown Color- Solid
Fabric: 2x2 Rib fabric, 100% cotton,
Table 3.9: Operation breakdown: Top Grown
Operation description Machine Name
1 Front and Back serging 3T O/L
2 Front and Back armhole serging 3T O/L
3 Front neck busting SND-LS
4 Front armhole busting SND-LS
5 Back armhole busting SND-LS
6 Top stitch back neck SND-CS
7 Top stitch front neck SND-CS
8 Top stitch back armhole SND-CS
9 Top stitch front armhole SND-CS
10 Front neck and armhole serging 3T O/L
11 Back neck and armhole serging 3T O/L
12 Front armhole join 4T O/L
13 Front Neck join 4T O/L
14 Top stitch front armhole SND-LS
15 Front neck central part join and tack SND-LS
16 Front yoke part elastic attach 4T O/L
17 Front upper part tack to front lower part SND-LS
18 Top stitch front yoke panel SND-LS
19 Front yoke panel join 4T O/L
20 Back neck join 4T O/L
21 Back armhole join 4T O/L
22 Pre-tack before shoulder join with match SND-LS
23 Join both shoulders 4T O/L
24 Shoulder security tack*4 SND-LS
25 Side vent lace attach 4T O/L
26 Side vent topstitch SND-LS
27 Bottom hem 3T F/L-HM
28 Side vent area measure and tack SND-LS
29 Join side seam with label 4T O/L
30 Hanger loop attach*2 SND-LS
31 Side vent security tack*2 SND-LS
32 Armhole security tack*4 SND-LS
33 Bottom hem security tack*2 SND-LS
34 Mark and patch label attach SND-LS
35 Thread cut MANUAL
© Daffodil International University Page 41
SMV calculation: With Allowance 10%+ 100% Operator Rating (No of Cycle – 5)
1) Front and Back serging:
Observe Time: Total Cycle Time/No of Cycle = 156 / 5 = 31.2 Basic Time: Observe Time X Operator Rating = 31.2 x 100% = 31.2 SMV: Basie Time + Allowance / 60 = 31.2 / 60 = 0.52
2) Front and Back armhole serging:
Observe Time: Total Cycle Time/No of Cycle = 174 / 5 = 34.8 Basic Time: Observe Time x Operator Rating = 34.8 x 100% = 34.8 SMV: Basie Time + Allowance / 60 = 34.8 / 60 = 0.58
3) Front neck busting:
Observe Time: Total Cycle Time/No of Cycle = 105 / 5 = 21
Basic Time – Observe Time X Operator Rating = 21 X 100% = 21 SMV – Basie Time + Allowance/60 = 21 /60 = 0.35
4) Front armhole busting:
Observe Time: Total Cycle Time/No of Cycle – 105 /5 = 21
Basic Time – Observe Time X Operator Rating = 21 X 100% = 21 SMV – Basie Time + Allowance/60 = 21 /60 = 0.35
5) Back armhole busting:
Observe Time: Total Cycle Time/No of Cycle – 105 /5 = 21 Basic Time – Observe Time X Operator Rating = 21 X 100% = 21 SMV – Basie Time + Allowance/60 = 21 /60 = 0.35
6) Top stitch back neck:
Observe Time: Total Cycle Time/No of Cycle – 114 /5 = 22.8
Basic Time – Observe Time X Operator Rating = 22.8 X 100% = 22.8 SMV – Basie Time + Allowance/60 = 22.8 /60 = 0.38
© Daffodil International University Page 42 7) Top stitch front neck:
Observe Time: Total Cycle Time/No of Cycle – 198 /5 = 39.6 Basic Time – Observe Time X Operator Rating = 39.6 X 100% = 39.6 SMV – Basie Time + Allowance/60 = 39.6 /60 = 0.66
8) Top stitch back armhole:
Observe Time: Total Cycle Time/No of Cycle = 198 /5 = 39.6
Basic Time – Observe Time X Operator Rating = 39.6 X 100% = 39.6 SMV – Basie Time + Allowance/60 = 39.6 /60 = 0.66
9) Top stitch front armhole:
Observe Time: Total Cycle Time/No of Cycle = 168 /5 = 33.6
Basic Time – Observe Time X Operator Rating = 33.6 X 100% = 33.6 SMV – Basie Time + Allowance/60 = 33.6 /60 = 0.56
10) Front neck and armhole serging:
Observe Time: Total Cycle Time/No of Cycle – 198 /5 = 39.6
Basic Time – Observe Time X Operator Rating = 39.6 X 100% = 39.6 SMV – Basie Time + Allowance/60 = 39.6 /60 = 0.66
11) Back neck and armhole serging :
Observe Time: Total Cycle Time/No of Cycle – 135 /5 = 27 Basic Time – Observe Time X Operator Rating = 27 X 100% = 27 SMV – Basie Time + Allowance/60 = 27 /60 = 0.45
12) Front armhole join:
Observe Time: Total Cycle Time/No of Cycle – 144 /5 = 28.8 Basic Time – Observe Time X Operator Rating = 28.8 X 100% = 28.8 SMV – Basie Time + Allowance/60 = 28.8 /60 = 0.48
13) Front Neck join:
Observe Time: Total Cycle Time/No of Cycle –156 /5 = 31.2 Basic Time – Observe Time X Operator Rating = 31.2 X 100% = 31.2 SMV – Basie Time + Allowance/60 =31.2 /60 = 0.52
© Daffodil International University Page 43 14) Top stitch front armhole:
Observe Time: Total Cycle Time/No of Cycle – 105 /5 =21
Basic Time – Observe Time X Operator Rating = 21 X 100% =21 SMV – Basie Time + Allowance/60 = 21 /60 =0.35
15) Front neck central part join and tack:
Observe Time: Total Cycle Time/No of Cycle – 123 /5 =24.6
Basic Time – Observe Time X Operator Rating = 24.6 X 100% =24.6 SMV – Basie Time + Allowance/60 = 24.6 /60 =0.41
16) Front yoke part elastic attach:
Observe Time: Total Cycle Time/No of Cycle = 105 /5 =21 Basic Time – Observe Time X Operator Rating = 21 X 100% =21 SMV – Basie Time + Allowance/60 = 21 /60 =0.35
17) Front upper part tack to front lower part:
Observe Time: Total Cycle Time/No of Cycle – 108 /5 =21.6
Basic Time – Observe Time X Operator Rating = 21.6 X 100% =21.6 SMV – Basie Time + Allowance/60 = 21.6 /60 =0.36
18) Top stitch front yoke panel:
Observe Time: Total Cycle Time/No of Cycle – 168 /5 =33.6
Basic Time – Observe Time X Operator Rating = 33.6 X 100% =33.6 SMV – Basie Time + Allowance/60 = 33.6 /60 =0.56
19) Front yoke panel join:
Observe Time: Total Cycle Time/No of Cycle – 123 /5 =24.6 Basic Time – Observe Time X Operator Rating = 24.6 X 100% =24.6 SMV – Basie Time + Allowance/60 = 24.6 /60 =0.41
20) Back neck join:
Observe Time: Total Cycle Time/No of Cycle – 123 /5 =24.6
Basic Time – Observe Time X Operator Rating = 24.6 X 100% =24.6 SMV – Basie Time + Allowance/60 = 24.6 /60 =0.41
© Daffodil International University Page 44 21) Back armhole join:
Observe Time: Total Cycle Time/No of Cycle –168 /5 =33.6
Basic Time – Observe Time X Operator Rating = 33.6 X 100% =33.6 SMV – Basie Time + Allowance/60 = 33.6 /60 =0.56
22) Pre-tack before shoulder join with match:
Observe Time: Total Cycle Time/No of Cycle – 126 /5 =25.2 Basic Time – Observe Time X Operator Rating = 25.2 X 100% =25.2 SMV – Basie Time + Allowance/60 = 25.2 /60 =0.42
23) Join both shoulders:
Observe Time: Total Cycle Time/No of Cycle – 99 /5 =19.8
Basic Time – Observe Time X Operator Rating = 19.8 X 100% =19.8 SMV – Basie Time + Allowance/60 = 19.8 /60 =0.33
24) Shoulder security tack*4:
Observe Time: Total Cycle Time/No of Cycle – 123 /5 =24.6
Basic Time – Observe Time X Operator Rating = 24.6 X 100% =24.6 SMV – Basie Time + Allowance/60 = 24.6 /60 =0.41
25) Side vent lace attach:
Observe Time: Total Cycle Time/No of Cycle – 225 /5 =45
Basic Time – Observe Time X Operator Rating = 45 X 100% =45 SMV – Basie Time + Allowance/60 = 45 /60 =0.75
26) Side vent topstitch:
Observe Time: Total Cycle Time/No of Cycle – 225 /5 =45
Basic Time – Observe Time X Operator Rating = 45 X 100% =45 SMV – Basie Time + Allowance/60 = 45 /60 =0.75
27) Bottom hem:
Observe Time: Total Cycle Time/No of Cycle – 135 /5 =27
Basic Time – Observe Time X Operator Rating = 27 X 100% =27 SMV – Basie Time + Allowance/60 = 27 /60 =0.45
© Daffodil International University Page 45 28) Side vent area measure and tack:
Observe Time: Total Cycle Time/No of Cycle – 156 /5 =31.2
Basic Time – Observe Time X Operator Rating = 31.2 X 100% =31.2 SMV – Basie Time + Allowance/60 = 31.2 /60 =0.52
29) Join side seam with label:
Observe Time: Total Cycle Time/No of Cycle – 258 /5 =51.6
Basic Time – Observe Time X Operator Rating = 51.6 X 100% =51.6 SMV – Basie Time + Allowance/60 = 51.6 /60 =0.86
30) Hanger loop attach*2:
Observe Time: Total Cycle Time/No of Cycle – 156 /5 =31.2
Basic Time – Observe Time X Operator Rating = 31.2 X 100% =31.2 SMV – Basie Time + Allowance/60 = 31.2 /60 =0.52
31) Side vent security tack*2:
Observe Time: Total Cycle Time/No of Cycle –93 /5 =18.6
Basic Time – Observe Time X Operator Rating = 18.6 X 100% =18.6 SMV – Basie Time + Allowance/60 = 18.6 /60 =0.31
32) Armhole security tack*4:
Observe Time: Total Cycle Time/No of Cycle – 123 /5 =24.6
Basic Time – Observe Time X Operator Rating = 24.6 X 100% =24.6 SMV – Basie Time + Allowance / 60 = 24.6 / 60 = 0.41
33) Bottom hem security tack*2:
Observe Time: Total Cycle Time/No of Cycle – 93 /5 =18.6
Basic Time – Observe Time X Operator Rating = 18.6 X 100% =18.6 SMV – Basie Time + Allowance/60 =18.6 /60 =0.31
34) Mark and patch label attach:
Observe Time: Total Cycle Time/No of Cycle = 168 / 5 = 33.6 Basic Time: Observe Time X Operator Rating = 33.6 x 100% = 33.6 SMV: Basie Time + Allowance/60 = 33.6 / 60 = 0.56
© Daffodil International University Page 46 35) Thread cut:
Observe Time: Total Cycle Time/No of Cycle = 123 / 5 = 24.6 Basic Time = Observe Time X Operator Rating = 24.6 x 100% = 24.6 SMV = Basie Time + Allowance/60 = 24.6 / 60 = 0.41
Total S.M.V.:
0.52 + 0.58 + 0.35 + 0.35 + 0.35 + 0.38 + 0.66 + 0.66 + 0.56 + 0.66 + 0.45 + 0.48 + 0.52 + 0.35 + 0.41 + 0.35 + 0.36 + 0.56 + 0.41 + 0.41 + 0.56 + 0.42 + 0.33 + 0.41 + 0.75 + 0.75 + 0.45 + 0.52 + 0.86 + 0.52 + 0.31 + 0.41 + 0.31 + 0.56+ 0.41 + 10% (Allowance)
= 17.04