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Rehabilitation and Flexural Strengthening of Reinforced Concrete Beams using External Steel Reinforcement

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The 4th and 5th groups were reinforced with external steel bars mounted close to the surface (NSM). On the other hand, external steel plate reinforcement was more convenient and easier to apply, although its capacity is slightly lower than the NSM method.

List of Tables

Nomenclature

General

Different methods are available for strengthening RC beams, such as strengthening with Fiber Reinforced Polymer (FRP), strengthening with High-Performance Fiber Reinforced Cementitious Composites (HPFRCC), strengthening with external plate bonding, strengthening with Near Surface Mounted (NSM) steel bar / FRP bar and reinforcement with external steel reinforcement. This study aims to investigate different methods for rehabilitation and flexural strengthening of RC beams using external steel reinforcement (steel plate, steel angle and steel bar).

Objectives of the Study

Beam strengthening required to eliminate structural problems or concerns resulting from unusual loading or exposure conditions, inadequate design, or poor construction practices. To investigate the effect of service load on the flexural strength of RC beams, preloading is applied before applying different strengthening methods.

Scope of the Study

Organization of Report

General

Rehabilitation

  • Necessity of Structural Rehabilitation
  • Repairing
  • Retrofitting
  • Strengthening
  • Factors Affecting Selection of Rehabilitation Method
  • Repairing Techniques
    • Epoxy injection
    • Routing and sealing
    • Stitching
    • Drilling and plugging
    • Gravity filling
    • Grouting
    • Dry-packing
    • Crack arrest
    • Polymer impregnation
    • Overlay and surface treatments
    • Autogenous healing
  • Retrofitting and Strengthening Techniques .1 Section enlargement
    • External plate bonding
    • External post-tensioning
    • Ferrocement laminates
    • Sprayed concrete
    • Strengthening using fiber reinforced polymer (FRP)
  • Strengthening of Concrete Structures .1 Foundations
    • Columns
    • Load bearing walls
    • Beams
    • Masonry walls
    • Slabs

The mortar key prevents transverse movement of the concrete sections adjacent to the crack. Cores taken at cracks can be used to evaluate the effectiveness of the crack filling.

Figure 2.1: Structure prepared for epoxy injection through the ports shown
Figure 2.1: Structure prepared for epoxy injection through the ports shown

Strengthening of Reinforced Concrete Beams

  • Strengthening with External Steel Plate
  • Strengthening with Near Surface Mounted (NSM) Bars
  • Strengthening with External Steel Bars & Steel Angles
  • Strengthening with HPFRCC
  • Strengthening with CFRP Laminates Configurations

Optimization of the construction with regard to reducing deformations and stresses in the reinforcing bars. The steel and GFRP bars showed excellent bond behavior in all cases of the beam tested. The deflections of the reinforced beams were significantly smaller than those of the control beam at each load level.

A significant reduction in deflection and increased stiffness of all reinforced beams was observed in this study. The failure of the reinforced beam resulted in a very favorable condition compared to the control sample. In any case, at the end of the softening branch, the load is stabilized with a plastic branch, with a value higher than that obtained in the RC beam without jacket.

The result of the experimental study showed that externally bonded CFRP laminates can be effectively used to strengthen reinforced concrete beams.

General

Materials

Specimen Preparation

Among which the 2nd and 3rd groups (Group B2 and B3) were strengthened by attaching steel plate to the bottom face of the beams. The concrete bottom cover was removed and the outer steel angles and steel bars were welded to the bottom cross members. The moment capacity of the prototype would be eight times and the bearing capacity would be four times that of the control beams in a similar load system.

In most cases, rehabilitation and strengthening of structural elements is required after application of service load. To investigate the effect of service loading for rehabilitation and strengthening purposes, prestressing was applied to the beams before strengthening. Structural members are usually designed for factored loading suggested by BNBC and ACI (Dead Load Factor 1.2, Live Load Factor 1.6).

The allowable capacity is 83% & 62% of the ultimate load of dead and live load as per BNBC and ACI.

Table 3.1: Design summary of all beams
Table 3.1: Design summary of all beams

Design of Control Beams

The maximum shear force was found based on 𝐴𝑠(𝑚𝑎𝑥) calculated after the design of reinforced beams. For the above maximum shear force, beams were designed and equipped with ø6 mm 500W steel bars, placed at 100 mm on center along the entire length of the beams. The strain diagram, nonlinear stress diagram and rectangular stress block of control beams are shown in Figure 3.2 (c), (d) and (e).

Design of Strengthened Beams

  • Strengthening with External Steel Plate
  • Strengthening with External Steel Plate Anchorage by Steel Bolts
  • Strengthening with Near Surface Mounted (NSM) Steel Bars
  • Strengthening with External Steel Angles
  • Strengthening with External Steel Bars

The external steel area worked as the second bending force acting member in the middle of the external steel. The design of reinforced beams with external steel plate anchorage by steel bolts was similar to the beams strengthened with external steel plate bonded with epoxy adhesives (Figure 3.5). The internal balance of load for a flexural member carrying internal reinforcing bars and external steel bars for the beams strengthened with NSM bars attached by epoxy adhesive is shown in Figure 3.6 (c), (d) & (e) as per ACI , A shown.

To find the external steel area, the strain compatibility and rectangular stress block by Gul et al. 2015) in case of reinforcement with external steel angles. The strain diagram, non-linear stress diagram and rectangular stress block for the beams reinforced with external steel angles are shown in Figure 3.7 (c), (d) & (e). To find the external steel area, the strain compatibility and rectangular stress block by Gul et al. 2015) in case of reinforcement with external steel bars.

The internal load equilibrium for a flexural member carrying internal reinforcing bars and external steel bars can be represented as shown in Figure 3.8 (c), (d) &.

Figure 3.3: Schematic diagram of beams strengthened with steel plate (a) long section      (b) x-section (c) strain diagram (d) nonlinear stress diagram
Figure 3.3: Schematic diagram of beams strengthened with steel plate (a) long section (b) x-section (c) strain diagram (d) nonlinear stress diagram

Determination of Capacity of Beams

The maximum moment capacity 𝑀𝑛 was found from the minimum value of Equation 3.8, Equation 3.3 or Equation 3.5 and using this value the maximum load was calculated from Equation 3.12. The ultimate moment capacity of control beams was calculated to be 13.45 (kip-ft) in tension and 40.97 (kip-ft) in compression. The load capacity of the control beams was 43.2 kN for the load arrangement shown in Figure 3.9.

General

Materials Properties

  • Coarse Aggregate (Stone chips)
  • Binder (Ordinary Portland Cement)
  • Reinforcing Steel
  • Steel Plate
  • Steel Angle
  • Adhesive

Different properties like specific gravity and absorption capacity were determined by ASTM C 128, dry bar unit weight was determined by ASTM C 29, Fineness Modulus (F.M) was determined by. 6mm bars were used as shear reinforcement or stirrups, 10mm bars were used as main reinforcement of all beams and 12mm bars were used for flexural reinforcement of beams. The tensile properties such that tensile strength and ultimate strength were determined according to ASTM A 370.

Description Yield strength (MPa) Ultimate strength (MPa). 125 mm x 3 mm) steel plate was used for the external reinforcement of beams. The properties of the steel plate are shown in Table 4.3. 25mm x 25mm x 4mm) steel angles were used for externally strengthening beams.

Figure 4.1: Grain size distribution curve of coarse aggregate  4.2.2  Fine Aggregate (Sylhet Sand)
Figure 4.1: Grain size distribution curve of coarse aggregate 4.2.2 Fine Aggregate (Sylhet Sand)

Sample Preparation

Polyethylene sheeting was used on the inside to prevent water absorption by the wood and to provide a smooth surface to the beams.

Concrete Mix Design

Casting and Curing

The compressive strength of concrete is one of the most important and useful properties of concrete. The compressive strength of concrete was determined by testing cylinders made in the laboratory according to ASTM C39. The load was applied to the specimen using a compressive strength testing machine and failure load was noted.

The girders were simply supported at a clear span of 2400 mm and loaded symmetrically in four-point bending with point loads of 400 mm on each side of the girder centerline. A 500 kN load cell and 5 LVDTs (linear variable differential transformer) were used for direct data collection with a TML TDS-303 data logger. The 1st LVDT was placed at the center of the beam and the 2nd and 3rd LVDTs were placed below the beam to point load.

A schematic diagram of the test setup is shown in Figure 4.8 and an image taken during the test is shown in Figure 4.9.

Figure 4.4: Casting of reinforced concrete beams
Figure 4.4: Casting of reinforced concrete beams

Preloading of Beams Before Strengthening

Strengthening of Beams

  • Strengthening with External Steel Plate
  • Strengthening with External Steel Plate Anchorage by Steel Bolts
  • Strengthening with External Steel Bars

For the other two beams (B3-1 and B3-2), two holes were drilled on each side of the beam using a hammer drill and also two holes were made in the steel plate, just like the beam, for the use of bolts. All steel plates were placed 200mm from each side of the beams, with the supports placed 150mm from the side of the beam, leaving a 50mm clearance between the support and the end of the steel board. The grooves were then filled with epoxy glue up to half the depth of the grooves and the steel bars were placed and the remaining depth of the grooves filled with epoxy glue.

The bottom concrete cover and side concrete cover (up to 50mm) were removed to add steel angles with the bottom corners of the braces. The bottom surface was cleaned and two steel angles added to two sides of the beams with bottom braces by welding. To evaluate the strengthening performance of different techniques, all beams were tested at 3rd point loading according to ASTM C78 as the same process for testing control beams.

The supports were placed at a distance of 150 mm from the side of the beam that was 50 mm from the bottom of the outer steel (steel plate, steel bars and steel angles).

Figure 4.11: Strengthening with external steel plate and bolts  4.9.3  Strengthening with Near Surface Mounted (NSM) Steel Bars
Figure 4.11: Strengthening with external steel plate and bolts 4.9.3 Strengthening with Near Surface Mounted (NSM) Steel Bars

General

Beams Test Results

  • Control Beams
  • Beams Strengthened with External Steel Plate

The crack pattern and failure mode of the beam reinforced with external steel plate (B2-2) are shown in Figure 5.10. Load versus deflection curves of a beam reinforced with an external steel plate, bonded with epoxy adhesive (Epoxy-1) and anchored by bolts are shown in Figure 5.11. The flexural test results of a beam reinforced with NSM bars (B4-1) bonded with epoxy adhesive (Epoxy-1) are shown in Figure 5.15.

The failure mode and crack pattern of beams reinforced with NSM bars (B4-1) are shown in Figure 5.16. The failure mode and crack pattern of a beam reinforced with external steel angles (B5-1) are shown in Figure 5.20. The bending test results of a beam reinforced with external steel bars (B6-1) attached with lower brackets by welding are shown in Figure 5.23.

The load versus deflection curves of a beam reinforced with external steel bars (B6-2) attached with lower brackets by welding are shown in Figure 5.25. The crack pattern and failure mode of the beam reinforced with external steel bars (B6-2) are shown in Figure 5.26. The load versus mid-span deflection of beams reinforced with external steel plate (B2-1, B2-2, B3-1 and B3-2) bonded with epoxy adhesives is shown in Figure 5.28.

Figure 5.1: Load versus deflection curve of control beam (B1-1)
Figure 5.1: Load versus deflection curve of control beam (B1-1)

General

Conclusions

It provided the ultimate load of 127.5 kN and 134 kN for a beam that was already cracked under the preload action.

Recommendations

Standard Test Method for Sieve Analysis of Fine and Coarse Aggregates," ASTM International, West Conshohocken, PA. An Experimental Study of the Impact of Anchoring at the Bottom of Carbon Fiber Composite Plates Used to Strengthen Beams reinforced concrete Retrieved from https://csengineermag.com/article/keys-to-success- structural-repair-and-strengthening-techniques-for-concrete-facilities/ Flexural strengthening of RC beams using ferrocement.

MS., 1997, “Debonding of Steel Plates Bonded to Reinforced Concrete Flexural Members”, for publication in Progress in. Inelastic Analysis of a Reinforced Concrete Shear Wall to the National Building Code of Canada 2005. Flexural Behavior of Externally Prestressed Concrete Beams Using CFRP and Aramid Rope under Static and Dynamic Loading.

US Army Corps of Engineers (USACE) (1995), Maintenance and Repair of Concrete and Concrete Structures, Washington DC Engineering Manual.

Appendix A

Gambar

Figure 2.1: Structure prepared for epoxy injection through the ports shown
Figure 2.7: Examples of external pre-stressing: (a) to correct cracking of slab; (b) to correct  cracking of beams (Johnson, 1965)
Figure 3.1: Reinforcement detailing of prototype (a) long section (b) x-section  3.4  Background of Preloading
Figure 3.2: Schematic diagram of control beams (a) long section (b) x-section (c) strain  diagram (d) nonlinear stress diagram (e) rectangular stress block
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