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IN T E R N A T IO N A L S E M IN A R O N C H E M IC A L E N G IN E E R IN G

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S O E H A D I R E K S O W A R D O J O 2 0 1 1

P R O C E E D IN G

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Them e: Bioenergy, Biobased Product and Process Developm ent

Aula Barat

&

Aula Timur ITB

Bandung, Indonesia • 5 - 7 October

20 I I

M A E R S K

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P R O C E E D IN G

In te rn a tio n a l S e m in a r o n C h e m ic a l E n g in e e rin g

S o e h a d i

R e k s o w a rd o jo

2 0 1 1

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Edited by:

Dr. Irwan Noezar

Or. Yogi Wibisono

Budhi

.

Or. Ronny Purwadi

Or. Melia Laniwati

Dr. MTAP Kresnowati

Dr. Tirto Prakoso

Department

of Chemical

Engineering

Faculty of Industrial Technology

Institut Teknologi

Bandung

In corporation

with

Indonesian

Association

of Chemical

Engineering

Departments

(APTEKINDO)

Indonesian

Institution.of

Engineers,

Chemical

Engineering

Chapter

(BKK-PII)

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In te rn a tio n a l

S e m in a r

o n C h e m ic a l

E n g in e e rin g

S o e h a d i

R e k s o w a rd o jo

2 0 1 1

T a b le o f C o n te n ts

C a te g o ry T itle

jihgfedcbaZYXWVUTSRQPONMLKJIHGFEDCBA

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Laboratory Scale Experimental Data ./

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.>

From Mixed Hominy Feed And Cassava Starch

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(6)

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International Seminar on Chemical Engineering Soehadi Reksowardojo 2011

IHGFEDCBA

P h y s i c a l C h a r a c t e r i s t i c s

of Biodegradable

F o a m f r o m M i x e d

H o m i n y F e e d a n d

Cassava

S t a r c h

Endang \Varsild1", Evi Savitri Iriani2, Randi Swandaru 1

jihgfedcbaZYXWVUTSRQPONMLKJIHGFEDCBA

IDepartment of Agroindustrial Technology, Faculty of Agricultural Technology, Bogor Agricultural University

21ndonesian Center for Agricultural Postharvest Research and Development "Corresponding Author's E-mail: warsiki@ yahoo.com.au

Abstract. Biodegradable foam is a packaging materials made from renewable resources which is very prospective to substitute synthetic polystyrene foam. Starch is now dominantly use as a promising material to produce biodegradable foam due to its superior characteristic and availability. However, starch is preferable as food source thus it is important to looking for an alternative material such as corn hominy feed. Corn horniny is a by product of corn milling which has high content of starch and fiber. Its high fiber contents could improve the strength of the foam. This research is aimed to formulate the composition of corn horniny and starch to produce good quality of biodegradable foam. Polyvinyl alcohol (PVOH) is added for further better physical properties. The physical analysis showed that the composition of cassava starch and corn horniny feed has affected physical properties of biodegradable foam. Increasing the content of starch resulted on increasing of foam expansion. In contrast, the more contents starch in the foam, the more brittle the foam will be. The best composition is given by ratio of 80% starch and 20%

horniny feed. The adding PVOH affected the physical properties of foam which it improved the hardness index of it.

Keywords:

KJIHGFEDCBA

b i o d e g r a d a b l e f o a m , c a s s a v a s t a r c h , h o m i n y f e e d , P V O N ,

1 Introduction

Polystyrene foam is a plastic producing from petroleum styrene monomer in which now days it is known as styrofoarn. The use of polystyrene foam for food and electronics packaging lately has become a trend due to various advantages offering from this material, i.e. light, easy to form, good in keeping heat, and low cost production. However, the usage of styrofoarn brings negative impact to the environment due to its difficulty to be degraded. US Environmental Protection Agency (EPA) in 1986 [I] said that polystyrene foam is the fifth most dangerous garbage in USA. Furthermore, interaction between polystyrene foam and food can risk to the health due to its toxicity and carcinogenicity. The foam might leave monorner styrene in large numbers and migrate from the packaging to the food packaged. Green [2] in his report which titled Styrofoarn-The Silent Killer said that polystyrene exposure can cause hormonal interference that may cause thyroid mal function, breast cancer or even prostate cancer.

Due to it is widely used and has big negative impact; a substitution material is really needed to replace polystyrene foam. Agricultural and forestry material can be a good alternative to solve this problem and among them, starch has a good prospect to producing styrofoam , Starchy material which potential to be developed in Indonesia are corn and cassava because the two materials are abundantly available in this country. National corn production in 2009 was 16.3 million tons per year (Hadi and ElIy) [3]. In 2014, national corn production is predicted can achieve more than 31.3 mi IIion tons per

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Warsiki et al. / Int. Sem. Chem. Eng. Soehadi Reksowardojo 2011

ponmlkjihgfedcbaZYXWVUTSRQPONMLKJIHGFEDCBA

year. Unfortunately, corn and cassava is food staple thus the using of these kinds of starch is better to be avoided.

As long as the corn is milled in the factory, hominy feed will be produced as a by product. This hominy so far still has a lot content of starch and fiber thus it can be perfectly for foam producing. Its fiber will improve the strength of the foam it self. Literature (Andersen and Hodson) [4] showed that starch foam tends to be brittle and fragile. In this research, an additive of polyvinyl alcohol (PVOH) is added in the formula to improve foam characteristics. Furthermore, it necessary to examine the effect of adding PVOH and different ratio of cassava starch and corn horniny in producing biodegradable foam by microwave assisted molding. This research is aimed to examine the effect of adding PVOH and different composition ratio between cassava starch and corn horniny to physical characteristic of biodegradable foam.

2 M aterials and M ethods

2.1 M aterial and Apparatus

The main material in this research was cassava starch and corn hominy which gathered from corn flour milling. Aquadest is used as a plasticizer while PVOH is obtained from

commercial chemicals shop. The equipments were rheocor mixer (rheornix) 3000

HAAKE with 200-250 g in capacity, microwave (Sharp R-8720M 1000 W ), Universal

Testing M achine (UTM ), centrifuge, digital scale, penetrorneter, erlenmeyer, and other laboratory sets.

2.2 M ethodology

There were two steps of researches i.e preliminary and main research. The preliminary is aimed to dry and mill of the starch until obtaining the suitable mesh of flour. Then, the horniny feed was analyzed its moisture, ash, fat, fiber, protein, and carbohydrate content. The main research was aimed to trial the foam formulas by set different ratio of cassava starch and horniny feed such as shown in Table 1.

Table 1 Foam producing form ulas

Code of Cassava I-Iom iny feed NaCl PVOI-I W ater

sam ple (g) (g) (g) (g) (g)

AIBI 120 80 21 10 76

A2BI 140 60 21 10 75

A3BI 160 40 21 10 74

AIB2 120 80 21 76

A2B2 140 60 21 75

A3B2 160 40 21 74

Thermoplastic pellet of starch was produce by rmxmg the cassava starch and corn

horniny, then together mixed in rheocor mixer (rheomix) 3000 HAAKE on 65 rpm for 5 minutes. The temperatures were set in three different barrel i. 90-1 00-90°C for 5 minutes.

The foaming tests were carried out in a combined microwave oven (Sharp R-8720M ,

1000W ), which allows a combination of convection hot air and microwave heating. The closed mould loaded with pellets was positioned at the centre of the rotating dish in the

microwave oven and heated by microwave at 100% power of I kW . About 45 s was

required to foam the pellets depending on their compositions. The foam produced and

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Physical Characteristics of Biodegradable Foam

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then measure for its properties included glass transition temperature by differential scanning calorimeter (~SC), strength ness, expansion ratio, bulk density (ASTM 01895-65) [5], compression Index (ASTM 01621-73) [6].

3 Results and Discussion

3.1 Prelim inary research

The results of proximate analysis of horniny starch were shown in table below. Based on these results, the water was added in the solution for foam producing as much as 25% , 35% , and 45% with the moisture contents of cassava starch of 11.82% and hominy feed of 8.20% . However, 35% was the best and gave good dough which was easy to be palletized using rheometer and foamed using oven. It was also founded that 5 min of plasticize process was the optimum time.

Table 2. Proximate analysis ofhominy feed starch

Com ponent I-Iom iny feed starch

(% b/b) (% )

Kadar Air Kadar Abu Kadar Sera! Kasar Kadar Lernak Kadar Protein

Kadar Karbohidrat (bv difference)

8.20 2.96 9.68

14.93

9.85

54.38

3.2 M ain research

3.2.1 Glass Transition Tem perature

A thermoplastic is kind of plastic properties in which soft when it is heated and back to hard when it is colded (Corradini

KJIHGFEDCBA

e t a l ., 2007). Pellet thermoplastic of starch was produced by mixed the dough (cassava starch and hominy feed as well as additives) with rheometer. The best composition of trial is given by ratio of 80% cassava starch and 20% hominy feed. This ratio has given the highest expansion ratio and water absorption index with acceptable strengthness of the foam. Figure I show the photograph of visual of the pellet and foam.

(a) (b)

Figure I. Cassava - hominy starch pellet (a) and foam (b)

Base on the best composition (80:20), the thermal properties of glass transition temperature of pellet and foam was measured as displayed in Table 3. It is shown that the extrudes, either from plasticize and expansion process, both, have been reached their glass transition temperatures. PVOH added in this sample has been affected on the

[image:10.613.21.595.43.746.2]
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Warsiki et al. lint. Sem. Chem. Eng. Soehadi Reksowardojo 2011

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increasing of the temperature of glass transition. It is believed that PVOH will improve the toughness of foam thus directly will also improve its glass transition temperature.

Tabel3 Glass transition temperature

Glass transition temperature

Sample (0C)

Pellet Foam

80:20 without PVOI-I

80:20 with PVOH

71.81 73.21

80.14 87.75

SEM analysis of the foam showed in Figure 2. It can be seen that all formulas used in this research has foamed perfectly indicating by none of starch granules remaining in the foam materials.

(b)

(a)

Figure 2 SEM of (a) 80:20 without PVOH before expansion; (b) 80:20 without PVOH after expansion; (c) 80:20 with PVOH before expansion and (d) 80:20 with PVOH after expansion (magnificent 1000x)

3.2.2 Strengthness

The strengness of the starch foam was shown in Figure 3. PVOH have been decreased the strength of the foam linearly. Ratio of 80 : 20 had the highest value of 3.86 mm/150 g Ss, in mean while, the strengthness of starch foam with PVOH was fluctuate. Starch can increase the strengthness offoam. In this case, starch acted as filler thus it made the foam hard. The more hard of foam the more strength wi II be.

[image:11.616.24.598.51.607.2]
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Physical Characteristics of Biodegradable Foam

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4

2

3.2.3

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E x p a n s i o n r a t i o

Expansion ratio is defined by ratio of volume between extrudat after expansion (foam) and extrudat before expansion (pellet). Expansion ratio of samples with PVOH increased linearly to less cassava starch composition. The less content of the cassava starch, the higher the expansion ratio (Figure 4). Clearly, high starch content will increase density of pellets as well as their volume. Thus, with the same volume of expanding of foams, it will decrease the expansion ratio. However, from the statistical analysis, the effect of different composition of cassava starch between them did not result significantly different on the expansion ratio. It also can be seen from the figure that PVOH added in that formula has resulted on less expansion ratio. In can be understand that adding additive of PVOH will increase the mass of pellet and it will burden the pellet expanding to be foam.

• without PVOH

o W ith PVOH 3

o

60: 40 70: 30 80: 20

[image:12.617.13.611.41.827.2]

Ratio Cassava: Horniny feed

Figu re 3. Strengthness of starch foam

120

• W ithout PVOH 0 W ith PVOH

~ 90

o 2

t: o 60 '" ~

0..

x

UJ

30

o

60: 40 70: 30 80: 20

Ras io cassava: horniny feed

Figure 4 Expansion ratio of starch foam

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Warsiki et al. / Int. Sem. Chem. Eng. Soehadi Reksowardojo 2011

IHGFEDCBA

3 .2 .4 B u l k d e n s i t y

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Bulk density is weight of foam (g) per unit volume (crrr'). Small number of bulk density mean that the foam has a small weight, however the foam has placed in high volume. The bulk density of starch foam resulted in this research is figured in Figure 4. The higher cassava starch content in that foam, the less bulk density of foam. PVOH has also impacted this properties. PVOH-starch foam has higher bulk density than non PVOH-starch foam. That phenomenon was as same explanation as expansion ratio value .

0.6 • W ithout PVOI-I 0 W ith PVOH

~ 0.4

.c '"

c:

KJIHGFEDCBA

0 )

-0

~

::> 0.2

en

0.0

60: 40 70: 30

~ Ratio cassava: horniny feed

80: 20

F ig u r e 5 Bulk density of starch foam

3 .2 .5 C o m p r e s s i o n

Compression value is a result of the subjection ofa material to cornpressive stress (in kg), which results in reduction of volume. Compression is physical properties and it is important if the foam is purposed as packaging material because in somehow, package product will stacked in the warehouse. The high compression value of the foam the more load could be detained. Figure 5 shows the compression value of this foam in different composition of cassava starch and hominy. Statistically, there was no significantly different in the compression value due to the different of starch composition, either for PVOH starch foam and non PVOH starch foam. However, in the same composition of starch, PVOH foam generally has good compressibility compare to non PVOH foam, except for composition of 80% (b/b) cassava starch and 20% (b/b) horniny feed. The highest cornpressibility was about 25.985 kgf. This value is still low to meet the standard as about 99.046 kgf of SNI 01-4853-2006 [7].

[image:13.618.4.596.62.829.2]
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Physical Characteristics of Biodegradable Foam

30

ponmlkjihgfedcbaZYXWVUTSRQPONMLKJIHGFEDCBA

60: 40 70:30 80:20

• Without PVOH D With PVOH

..0 <I"l

~ 10

E o

u

o

Ratio cassava: horniny feed

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F i g u r e 6 Cornpressibility of starch foam

4 C o n c l u s i o n

It was concluded that physical properties of foam resulted in this research was affected by composition of cassava starch and the adding of PVOH. Increasing cassava starch containing in that foam has improve its strengthness and expansion ratio. Contrary, high starch content has decreased the bulk density and cornpressibility of the foam. PVOH adding in the foam was good to increase the strengthness and cornpressibility, however less properties in the expansion ratio and bulk density.

5 R e f e r e n c e s

[I] US Environmental Protection Agency (EPA) .20 I I. News, http://www.epa.gov/ [accessed M ay 201 I]

[2] Green. 2007.

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S t y r o f o a m - t h e s i l e n t k i l l e r . Report. http://www.olivegreen.com.sg/pdf [accessed Feb 20 11]

[3] Hadi S dan Elly S R. 2009. C o r n P r o d u c t i o n - Y e a r l y R e p o r t . Department of Agriculture the Republ ic of Indonesia, Jakarta.

[4] Andersen P, Hodson S. 1998. S y s t e m s f o r m o l d i n g a r t i c l e s w h i c h i n c l u d e a h i n g e d

s t a r c h - b o u n d c e l l u l a r m a t r i x . US Patent o. 5,705,203.

[5] ASTM . 2010. S t a n d a r d T e s t M e t h o d s f o r A p p a r e n t D e n s i t y , B u l k F a c t o r , a n d

P o u r a b i l i t y o f P l a s t i c M a t e r i a l s . D 1895 - 96.

[6] ASTM . 2 0 1 0 . S t a n d a r d T e s t Method f o r C o m p r e s s i v e P r o p e r t i e s O f R i g i d C e l l u l a r

P l a s t i c s . DI621-73.

[7] National Standard Board. 2006. SNI 01-4853-2006 01-4853 : Cornpressibility of Packaging. Department of Industry the Republic of Indonesia, Jakarta.

A c k n o w l e d g e m e n t

The authors heartily thankful to Indonesian Center for Agricultural Postharvest Research and Development, Department of Agriculture RI for funding this research.

Gambar

Table2. Proximate
Tabel3Glass
Figu re 3. Strengthness
Figure5 shows

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Processing and characterisation of banana leaf fibre reinforced thermoplastic cassava starch composites ABSTRACT Increasing environmental concerns have led to greater attention to

Physical Properties of Thermoplastic Starch Derived from Natural Resources and Its Blends: A Review ABSTRACT Thermoplastic starch composites have attracted significant attention

The optimum concentration of biodegradable foam bagasse fiber on water absorption, biodegradation rate, and tensile strength in the 90:10 composition sample.. The results of functional