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SEQUEN CE CON TROL

( LOGI C CH ART)

PT. Yo ko g a wa Indo ne sia

Wisma Aldiron Dirgantara 2

nd

floor, suite 202-209

Jl. Jend. Gatot Subroto Kav.72 Jakarta 12780

Phone : 021-799 0102, Fax : 021-799 0070

SEQUEN CE CON TROL

( LOGI C CH ART)

By I GS – Rev 0.0807

(2)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

TYPES OF SEQUENCE CONTROL BLOCKS

The following funct ion blocks are cat agorized as sequence

cont rol blocks:

1.

Sequence Table Blocks

2.

Logic Chart Block

3.

Sequent ial Funct ion Chart Block

4.

Swit ch I nst rum ent Blocks

5.

Sequence Elem ent Blocks

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PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

TYPES OF SEQUENCE CONTROL BLOCKS ( 2/ 2)

LOGIC CHART BLOCK

This funct ion blocks perform s int erlock sequence cont rol pr ogram m ed in t he expr ession

of a logic chart diagram .

The following is t he funct ion block cat agorized as logic chart :

Logic Chart LC64

Num ber of input elem ent s: 32

Num ber of out put elem ent s: 32

Num ber of logic elem ent s: 64

I n a logic chart block, t he condit ions and operat ions are list ed and t he com binat ion of

condit ions w it h t he logic operat iors corresponding t o t he logic requirem ent m ay

(4)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

(5)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

Logic chart funct ion block can handle up t o 32 input elem ent s, 32 out put elem ent s

and 64 logic elem ent s/ operat ors ( how ever, logic elem ent such as W.O, SR/ Flip- Flop,

or CMP is count ed as 2 logic elem ent oper at ion.

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PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

Ge n e r a l Ou t look Of A Logic Ch a r t

Ge n e r a l Ou t look Of A Logic Ch a r t

Pr oce ssin g Tim in g

Pr oce ssin g Tim in g

There ara t wo processing t im ings:

St a r t / Ex e cu t ion Tim in g

I t refers t o t he t im ing at w hich cont rol algorit hm s

are execut ed when receiving input signals. Select

one of t he following t ype

-

Periodic Execut ion

( T)

-

One- Shot Processing

( O)

-

St art up at I nit ial Cold St art / Rest art of FCS

( I )

-

Rest rict ed I nit ial Execut ion

( B)

Out put Tim in g

I t indicat es t he condit ion or behaviour of act ion

signals in conj unct ion w it h t he condit ion signal

st at us change. For logic chart , t he out put t im ing is

fixed t o

-

Out put Each Tim e Condit ions Are Sat isfied

( E)

Sca n Pe r iod

Sca n Pe r iod

Sequence t able wit h per iodic execut ion t ype ( T) is

Sequence t able wit h per iodic execut ion t ype ( T) is

act ivat ed at defined scan period.

act ivat ed at defined scan period.

There are t hree t ypes of scan periods:

There are t hree t ypes of scan periods:

--

Basic Scan ( 1 second

Basic Scan ( 1 second

fixed)

fixed)

--

Medium Speed Scan ( 200 & 500 m illiseconds)

Medium Speed Scan ( 200 & 500 m illiseconds)

50, 100, 250 m illiseconds are also applicable.

50, 100, 250 m illiseconds are also applicable.

(7)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

(8)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

St art / Execut ion Tim ing

Periodic Execut ion ( T)

Periodic Execut ion ( T)

The periodic execut ion m eans t hat t he sequence cont rol block is repeat edly execut ed in a

preset cycle.

One

One

-

-

Shot Execut ion ( O)

Shot Execut ion ( O)

When execut ion t im ing of a funct ion block is defined as one- shot t ype, t he block is execut ed

only w hen it is invoked by ot her funct ion block. A one- shot funct ion block can invoke anot her

one- shot funct ion block. How ever, such succession is lim it ed t o seven blocks. I nvocat ion can

only be init iat ed from t he sam e FCS.

I nvoking funct ion

block

One- shot t ype

funct ion block

I nvocat ion signal

Sequence process execut ion

ACT.OFF

ACT.ON

I dle

Execut ing

(9)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

St art / Execut ion Tim ing

I nit ial Execut ion/ Rest art Execut ion ( I )

I nit ial Execut ion/ Rest art Execut ion ( I )

I n t his execut ion t ype, t he sequence block execut es it s process w hen t he FCS perform s a cold

st art or a rest art .

Rest rict ed I nit ial Execut ion ( B)

Rest rict ed I nit ial Execut ion ( B)

(10)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

Out put Tim ing

Out put Each Tim e Condit ions Are Sat isfied ( E)

Out put Each Tim e Condit ions Are Sat isfied ( E)

The sequence t able blocks out put it s operat ion/ act ion signal every scan period as long as t he

j udged condit ions are sat isfied.

Condit ion/ input

change

Act ion/ out put

change

Act ion change/ int erupt ion is

n ot

possible as long as t he

condit ion rem ains sat isfied.

False

True

False

True

(11)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

(12)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

(13)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

(14)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

(15)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

(16)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

(17)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

(18)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

(19)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

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PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

Sw it ch I nst rum ent Block

Valve Monit oring Block ( VLVM)

Tim er Block ( TM)

Regulat ory Cont rol Blocks

Soft w are Count er Block ( CTS)

Calculat ion Blocks

Pulse Train I nput Count er Block ( CTP)

Faceplat e Blocks

Code I nput Block ( CI )

SFC Blocks

Code Out put Block ( CO)

Unit I nst rum ent Blocks

Relat ional Expression Block ( RL)

Sequence Table Blocks

Resource Scheduler Block ( RS)

Logic Chart Block

Condit ion Signal Descript ion ( Funct ion Blocks and I / O Dat a)

Funct ion blocks t hat can be processed in a sequence t able are show n below .

I / O dat a t hat can be processed in a sequence t able are show n below .

Processing I / O ( Digit al I nput / Out put )

Soft w are I / O ( I nt ernal Sw it ch, Annunciat or, Global Sw it ch)

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PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

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PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

(23)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

(24)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

(25)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

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PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

Condit ion Signal Descr ipt ion ( Code I nput Block [ CI ] )

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PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

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PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

(29)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

(30)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

(31)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

(32)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

(33)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

(34)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

(35)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

(36)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

(37)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

Condit ion Signal Descr ipt ion ( Calculat ion Block) 4/ 4

The t able list s t he calculat ion

blocks t hat can be referenced

in t he condit ion signal as one-

shot oper at ion.

The form at is:

(38)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

(39)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

(40)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

Condit ion Signal Descr ipt ion ( Sequent ial Funct ion Chart Block)

The follow ing list s t he dat a

it em s of SFC block t hat can

describe dat a values in

condit ion specificat ions and

t heir set t ing ranges:

STEPN O: 1 t o 9 9

SW CR[ 5 ] : 0 t o 1 5

SW ST[ 5 ] : 0 ,1

(41)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

(42)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

Condit ion Signal Descr ipt ion ( Processing I / O Block)

(43)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

Condit ion Signal Descr ipt ion ( Soft ware / Com m on Swit ch)

(44)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LOGI C CHART BLOCK ( LC64)

(45)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LABORATORY WORKS

Creat e a logic sequence from t his cont rol narrat ive:

Ca se

Ca se

1

1

I n a cascade loop, if t he process variable of t he m ast er cont roller is

High- High

alarm t hen t he slave cont roller m ode w ill have t o sw it ch t o

MANUAL

m ode and t he m ast er cont roller m ode w ill have t o sw it ch t o

AUTO

m ode.

The cont rol m ode of t he slave cont roller cannot be changed unt il t he

alarm vanishes ( process variable is in norm al st at e) .

TI C 1 0 1

PI C 1 0 1 TT- 1 0 1

PT- 1 0 1 PV - 1 0 1

Mast er Cont roller

Slave Cont roller Condit ion :

Alarm High- High

Act ion :

Mode changes t o Aut o

Condit ion :

Mast er cont r oller alarm high- high

Act ion :

Mode changes t o Manual

(46)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

LABORATORY WORKS

Creat e a logic sequence from t his cont rol narrat ive:

Ca se

Ca se

2

2

I n a cascade loop, if t he process variable of t he m ast er cont roller is

High- High

alarm t hen t he slave cont roller m ode w ill have t o sw it ch t o

MANUAL

m ode w it h it s out put drops t o MV 25% and t he m ast er

cont roller m ode w ill have t o sw it ch t o

AUTO

m ode.

How ever, t he operat or is allow ed t o change t he m ode of slave cont roller

t o

CASCADE

or

AUTO

m ode even t hough t he process variable is st ill in

High- High

alarm st at e.

TI C 1 0 1

PI C 1 0 1 TT- 1 0 1

PT- 1 0 1 PV - 1 0 1

Mast er Cont roller

Slave Cont roller Condit ion :

Alarm High- High

Act ion :

Mode changes t o Aut o

Condit ion :

Mast er cont r oller alarm high- high

Act ion :

Mode changes t o Manual

Out put ( MV) dr ops t o 25%

(47)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

I f PSW = 0, MV is norm al

(48)

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT YOKOGAWA INDONESIA Training Center –Technical Support Group

PT. Yo ko g a wa Indo ne sia

Wisma Aldiron Dirgantara 2

nd

floor, suite 202-209

Jl. Jend. Gatot Subroto Kav.72 Jakarta 12780

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