Y125Z Catalog

(1)

(2)

KAlA PENGANlAR

Buku Kalalog suku cadang ini diperunlukkan bagi tipe-!ipe sepeda motor Yamaha yang

terdapat pada kolak di bawah ini. Ketika Anda memesan suku cadang, Anda dianjurkan untuk mencalal nomor dan nama suku cadang yang lerdapat di dalam Buku Kalalog ini dengan benar.

I

Y12SZ (SBU1)

I

1. Semua perubahan atau penambahan yang dilakukan setelah Buku Katalog ini terbit, akan diumumkan pada lntormast Suku Cadang YamahalSupplementary. Anda disarankan untuk melakukan penambahanlperbaikan berdasarkan pada lntorrnasi Suku Cadang Yamaha.

2. Singkalan-singkatan :

Singkatan-singkatan yang digunakan di dalam Buku Katalog ini adalah : "UR" Pergunakan nomor suku cadang yang benar.

'UN" Pergunakan sesuai dengan keperluan. 'AP" Suku Cadang Alternalif.

"LM" Buatan Lokal.

"F#" Nomor Rangka (berlaku pada nomor mesin).

3. Suku Cadang yang disediakan dalam bentuk rakitan, juga terdaftar masing-masing komponennya secara terpisah yang dilandai dengan adanya tanda Iilik (.) di muka seliap nama suku cadang seperti di bawah ini :

CONTOH

CARBURETOR ASSY JET, PILOT . NOZZLE, MAIN.

4. Jumlah komponen suku cadang untuk sebuah suku cadang rakitan.

Angka yang terteradi sebelah kanan setiap komponen suku cadang menunjukkan jumlah komponen suku cadang yang diperlukan unluk seliap unit suku cadang rakitan. CONTOH

PART NO. DESCRIPTION Q'TY REMARKS

2F5-83310-60 FRONT FLASHER LIGHT ASSY 2

115-83311-60 .BULB (6V-18W) 1

5. Bertaku untukjanis warnayang tercantum di dalam kolom 'REMARKS' sepertl di bawah Ini.

2F5-8331 0-60 FRONT FLASHER LIGHT ASSY 115-83311-60 .BULB (6V-18W)

6. Nomor Seri dan Kode Warna

Frame Serial No. Engine Serial No.

Kode Warna Nama Warna Singkatan

0121

VIVID RED COCKTAIL 1 VRG1

0564

DEEP PURPLISH BLUE METALLIC C DPBMC

0137

LIGHT GRAY METALLIC 3 LGM3

7. lIustrasi-liustrasi di atas digunakan sebagai referensi untuk mencari nomor suku cadang, bukan digunakan untuk keperluan perakilan. Kelika melakukan perakitan, gunakan buku service yang berlaku.

8 . Tanda bintang ( • ) yang terletak sebelum nomor referensi menunjukkan adanya modifikasi setelah edisi pertama.

(3)

FOREWORD

This Parts Catalogue is relatedlo the parts forthe model(s) in the below frame. When you are 6. Applicable Serial No. and Color Code. ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers

and part names correcly.

Frame Serial No.

I

Y125Z (58U1)

I

Engine Serial No. 1. Modnications or additions which have been made after issue of the Parts Catalogue will

be announced in the Yamaha Parts News.

It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.

2. Abbreviations

The following abbreviations are used in this Parts Catalogue OUR" Use specnied parts number.

"UN" Use as many as needed. "AP" Anemafe Parts.

"LM" Local Made (Parts need to be ordered locally). "F#" Frame No. (Applicable machine No.).

3. Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.

EXAMPLE

CARBURETOR ASSY JET, PILOT . NOZZLE, MAIN. 4. Number of component for assembly

The nurnertcaJ appearing to the right of each component part Indicates the quantify of parts for each assembly unit.

EXAMPLE

2FS-83310-60 FRONT FLASHER LIGHT ASSY 2

115-83311-60 .BULB (6V-18W) 1

Color Code

Color Name

Abbreviation

0121

VIVID RED COCKTAIL 1

VRC1

0564

DEEP PURPLISH BLUE METALLIC C

DPBMC

0137

LIGHTGRAY METALLIC 3

LGM3

5. Applicable colors of graphics are represented In the "REMARKS" as shown below. 7. Note that the illustrations are for reference In finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.

PART NO. DESCRIPTION Q'TV REMARKS

21"5-83310-60 FRONT FLASHER LIGHT ASSY _8. _{The asterisk ( • ) before a reference number Indicates modification Items after the}

115-83311-60 .BULB (6V-18W) _{first edition.}

(4)

DAFTAR

151 MESIN

Fig.

1 Cylinder

.

Fig.

23 Front Wheel

29 Fig.

2 Crankshaft. Piston

.

Fig.

24 Front Brake Caliper

30 Fig.

3 Oil Pump

.

Fig.

25 Rear wheel

31 Fig.

4 Intake

.

Fig.

26 Rear Brake Caliper

:

33 Fig.

5 Carburetor

..

Fig.

27 Steering Handle. Cable

34 Fig.

6 Exhaust

.

Fig.

28 Front Master Cylinder

36 Fig.

7 Crankcase

.

Fig. 29

Stand. Footrest

37 Fig.

8 Crankcase Cover

1 .

Fig.

30 Rear Master Cylinder

~

39 Fig.

9 Starter

.

Fig.

31 Cowling

1

40 Fig.

10 Clutch

.

Fig.

32 Generator

43 Fig.

11 Fig.

33 Flasher Light

44 Fig.

12 Fig.

34 Meter

45 Fig.

13 Fig.

35 Headlight

46 Fig.

36 Taillight

47 Fig.

37 Handle Switch. Lever

48 RANGKA

Fig.

38 Electrical

1

49 Fig.

39 Electrical

2

50 Fig.

14 Frame

.

Fig.

15 Fender

.

Fig.

16 INDEX

Fig.

17 NUMERICAL INDEX

.

51 Fig.

18 Fig.

19 Fig.

20 Fig.

21 Fig. 22

(5)

ENGINE

Fig.

1 Cylinder

.

1 Fig.

23 Front Wheel

29 Fig.

2 Crankshaft. Piston

.

2 Fig.

24 Front Brake Caliper

30 Fig.

3 Oil Pump

..

4 Fig. 25

Rear wheel

31 Fig.

4 Intake

.

5 Fig.

26 Rear Brake Caliper

33 Fig.

5 Carburetor

..

6 Fig. 27

Steering Handle. Cable

34 Fig.

6 Exhaust

.

8 Fig.

28 Front Master Cylinder

36 Fig.

7 Crankcase

.

9 Fig.

29 Stand. Footrest

37 Fig.

8 Crankcase Cover

1 ..

10 Fig.

30 Rear Master Cylinder

39 Fig.

9 Starter

.

11 Fig. 31

Cowling

1

40 Fig.

10 Clutch

. 12

Fig. 32

Generator

43 Fig.

11 Transmission

14 Fig.

33 Flasher Light

44 Fig. 12

Shift Cam. Fork

16 Fig.

34 Meter

45 Fig. 13

Shift Shaft

17 Fig.

35 Headlight

46 Fig.

36 Taillight

47 Fig.

37 Handle Switch. Lever

48 CHASSIS

Fig.

38 Electrical

1

49 Fig.

39 Electrical

2

50 Fig.

14 Frame

18 Fig. 15

Fender

19 Fig.

16 Side Cover

20 INDEX

Fig. 17

Oil Tank

22 NUMERICAL INDEX

;

51 Fig. 18

Rear Arm, Suspension

23 Fig. 19

Steering

25 Fig. 20

Front Fork

_.

26 Fig. 21

Fuel Tank

:... 27

(6)

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/ 7

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10

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11 SBUl440-8010

FIG.

1 CYLINDER

REF,

PART NO. DESCRIPTION

_~t

I

REMARKS NO.

1 5BU-E1111-00 HEAD, CYLINDER 1 1

2 5BU-EI191-00 COVER, CYLINDER HEAD 1 1

3 5BU-El161-00 ABSORBER 1 1

4 95027-06014 BOLT, FLANGE 4

5 90116-08393 BOLT, STUD 4

6 90176-08061 NUT, CROWN 4 7 94702-00811 PLUG, SPARK

8 5BU-11181-00 GASKET,CYLINDER HEAD 1

9 5BU-E1311-00 CYLINDER 1

10 95617-08620 BOLT,STUD

.

2

"11 -5BU-El-351~oo"

--

GASKET'-CYLINDER- - - -

-1-

i' - -, - . - . - " - - -

12 99530-10114 PIN, DOWEL 2

13 90179-08299 NUT 4

(7)

FIG.

2 CRANKSHAFT. PISTON

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5BU1440-B020

REF. _{PART NO.} _DESCRIPTION

_'5

_REMARKS

NO.

m

1 SBU-E1400-00 CRANKSHAFT ASSY 1

2 SBU-E1412-00 .CRANK 1 1 3 SBU-EI422-00 .CRANK2 1 4 34X-116S1-00 .ROD, CONNECTING 1 5 SSK-11681-00 .PIN, CRANK 1 1

-

- - -  - - - _ . - - -

--

 - . - - - -  _. - -- -

-

- -

-

---

6 90209-22292 .WASHER 2 7 93310-422C8 .BEARING 1 8 SBU-11631-00-AO PISTON (STD) 1

SBU-11635-00 PISTON (0.2SMM O/S) 1 AP

SBU-11636-00 PISTDN (O.SOMM O/S) 1 AP

-

- - - - - - - - -

- -

---

- -- ~--  - - - 

- - - -

- - - .

9 SBU-11603-00 PISTON RING SET (STD) 1

SBU-11604-00 PISTDN RING SET (0.25MM O/S) 1 AP

SBU-11605-00 PISTON RING SET (0.50MM O/S) 1 AP

10 93310-21657 BEARING 1 11 280-11633-00 PIN, PISTON • 1 -12 -93450--1704-4- - -CiRcLIi' - - - - ₂

-

. - - -  13 93306-20594 BEARING 2 14 93103-25098 OlL5EAL 1 15 93103-32099 0lL5EAL 1 16 90280-03017 KEY, WOODRUFF 1 -17 -4)(C-1153-6':01 - - -GEAR,

DFuVE" - - - - i

-

.

- -

- - -  18 5BU-114S4-00 WEIGHT 1 1 19 93102-25446 OIL SEAL 1 20 93306-00423 BEARING 1 21 93306-20221 BEARING 1 -22 -SBU-Ef464:'oO - - -WEiGHT

2 - - -

- i

-

- -

- - -  23 4XC-11S30-01 BALANCER WEIGHT GEAR COMPo 1

2

(8)

FIG. 2 CRANKSHAFT. PISTON

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₂₄ 5BU 1440-8020

REF. _{PART NO.} _DESCRIPTION

~

NO. 24 90282-05047 KEY, STRAIGHT 1 25 90215-10284 WASHER, LOCK 1 26 90170-10405

NUT

1

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(9)

FIG. . 3 OIL PUMP

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SBU1440·0030 REF.

PART NO. DESCRIPTION

5

REMARKS

NO.

!!!

1 5BU-13104-01 OIL PUMP SUB ASS" 1

2 5BU-13161-00 .PIPE, DELIVERY 1 1

3 90468-02033 .CLlP 1

4 90149-04318 SCREW 1

5 90430-04229 GASKET 1

-

-._-~----._--- - - - - - -  - - - 

- - -

.

-

- - - _ .

6 90468-02033 CLIP 1

7 10V-13178-01 GEAR, PUMP DRIVE 1

8 93603-22028 PIN, DOWEL 1 9 93430-08007 CIRCLIP 2 10 4FL-13175-00 SHAFT, WORM 1 ....

-

- _ .. _ .... - - - ---_ .. - - -  ..

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.. -- - - - -

-_

..

-

- -

-

---

114FL-13176-00 METAL,WORMSHAFTOUTER 1 12 93210-18397 O-RING 1

13 98507-05014 SCREW, PAN HEAD 2

14 93101-10001 OIL SEAL 1

- - - 

- - - -

- -

---

_{- - - - - -}

--..

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- - - - -

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(10)

..

22 21 13 , . - 2 3

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5BUl44o-0040

FIG.

4 INTAKE

REF. _::::J

PART NO, DESCRIPTION REMARKS

NO.

5l

1 3BS-13610-00 REED VALVE ASSY

2 3BS-13613-00 .REED, VALVE

3 lUA-13616-00 .STOPPER, REED VALVE 2

4 98507-03008 .SCREW, PAN HEAD 4 5 92907-03100 .wASHER 4

. Ii

·3BS-;361·3~10•• -.RE-ED,·VALVE - • - • • • • - •• - • - •

T

1'.

-r· 7 5BU-E3621-00 GASKET, VALVE SEAT

8 5BU-13565-00 JOINT, CARBURETOR

9 90450-44046 HOSE CLAMP ASSY

10 95807-06025 BOLT, FLANGE 4

- - ... - - ... - - ... ~ - - - - .. - - - ... - - - I . _ I ... _I _

11 90465-08028 CLAMP

12 90460-49058 CLAMP, HOSE

13 5BU-E44"-00 CASE, AIR CLEANER 1

14 5BU-E441 2-00 CAP, CLEANER CASE 1

15 98507-06025 SCREW, PAN HEAD 3

-'6

-92007--06600- - - ·WASHER: PLATE- - • - - - • -

-I-:if .,

17 5BU-E4.\51-00 ELEMENT, AIR CLEANER 1i

18 5BU-E4476-00 SEAL

: I

19 5BU-E4453-00 JOINT, AIR CLEANER 1

20 5BU-E4437-00 DUCT

_ _ I ... _I ... .,j _ ... _ ~ _ .. _ .. _ _ ... _ _ _ _

"2;

-5BU-Es485:00 - - ·C-LAMP- - - • - - - • - - - •• ₁

22 97707-50512 SCREW, TAPPING 1

23 98507-06016 SCREW, PAN HEAD 1

24 92907-06600 WASHER, PLATE 1

25 90159-06033 SCREW, WITH WASHER 1

... - - - . . . . - ... - - ... - - - ... - ... - - ... - ... - - ... - 1 - -I - ... .p _ ~ _ . . . _ ...

(11)

FIG.

5

CARBURETOR 29

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SBUl440·00S0

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_REMARKS

NO.

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1 5BU-14101-03 CARBURETOR ASSY 1

2 537-14186-00 ,PIN, FLOAT

3 304-14185-00 ,FLOAT

4 2N4-14145-00 .HOLDER

5 12R-14191-00 .PLUG, DRAIN

6 304-14184-00 .GASKET, FLOAT CHAMBER

7 4AC-14103-00 .THROTILE SCREW SET

8 3XV-14171-00 .PLUNGER, STARTER

9 1MI-14169-00 .CAP

10 214-14147-00 .O-RING

'11 '5Bu-i4'1i1~oo" • ".sp'RiNG:THROn-LE"VALVE' • , " " " ,

'1''-'' .. '

12 4AC-14197-00 .PIPE

13 98507,04016 .SCREW, PAN HEAD 4

14 92907-04100 WASHER, SPRING 4

15 5BU-1490J-00 .NEEDLE SET

16 5BU-14126-00 .GASKET

17 5BU-14141-32 .NOZZLE, MAIN

18 5BU-14112-20 VALVE, THROTILE 1

19 193-14142-15 .JET. PILOT (#15)

20 3MB-14104-00 .AIR SCREW SET

'21 "21W-14"1 07:'20 " " ,.NE,EOLE,VALVESET",."""""""""r

t"'"

22 137-14143-20 .JET, MAIN (#100) 23 132-14146-00 .PLATE 24 90445-05M07 .HOSE (L700) 25 93210-04230 .O-RING

"26 '509:'14135--00 ' "

".sP"RiNG:piUNGER' , , , , , " " " " "

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27 3YR-14169-00 .CAP

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5BU 1440-0050 <, ~---j FIG. 5

CARBURETOR

REF. PARTNO. DESCRIPTION NO.

s

~ REMARKS 28 5BU-14146-00 ,PLATE

29 127-14161-00 ,NUT, CABLE ADJUSTING

30 17L-14106-00 ,CABLE ADJUST SCREW SET

31 4AC-14155-00 .GUIDE, CABLE

32 5U8-14169-00 ,CAP

_ _ _ 6 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

33 1RO-14174-00 .CAP, PLUNGER

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FIG.

6 EXHAUST

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REF.

_s

II'; PART NO. DESCRIPTION

m

NO.

II

1

"I

1 5BU-E4710-00 MUFFLER ASSY 1

1

1)1 2 5BU-E4718-00 .PROTECTOR, MUFFLER 1

1

3 90202-05187 WASHER, PLATE 8 4 98980-0600B SCREW, BIND 2

I:

5 5BU-E475B-00 PROTECTER. SILENCER 1

.

. . . -

_.-

- - - - - . - - . - - - - _ . - - - . - - - 

6 98907-06008 .SCREW. BIND 2

II

7 5BU-E4728-00 PROTECTOR. MUFFLER 2 1

8 5BU-E4738-00 PROTECTER. MUFFLER 3 1

1 9 3NA-14613-01 GASKET. EXHAUST PIPE

10 95707 -08500 NUT. FLANGE - . - - - . - - 

-

~

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11 97007-08020 BOLT 11 1 12 92907 -08200 WASHER 13 95707-08500 NUT, FLANGE 1 1 14 90201-083A8 WASHER, PLATE

- . - - - _ _ a • _ _ • _ _ _ _ _ _ • _ _ _ - _ _ _ - _ _ _ - _ _ _ _

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(14)

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FIG. 7 CRANKCASE

6 8 LH 7

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5BU 1460-0070

I

REF. _REMARKS

~

NO.

I

1 5BU-E5150-00 CRANKCASE ASSY

2 4AP-15316-00 DAMPER, ENGINE MOUNT 1 4 2

4 90 116-08388 BOLT,STUD 2 3 99530-10114 PIN, DOWEL

-

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7 98507-06060 SCREW, PAN HEAD 5

8 98507-06070 SCREW, PAN HEAD 6

I

9 5BU-E5492-00 COVER

10 98507-06012 SCREW, PAN HEAD

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13 3MA-13115-01 CONNECTOR, SUCTION PIPE

14 90445-08808 HOSE 15 5BU-E5484-00 CLAMP 2 - - - - 1-- I - -I 

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(15)

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FIG.

8 CRANKCASE COVER 1

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REF.

:::J REMARKS

1'1 NO. If!!

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1 5BU-E5411-00 COVER,CRANKCASE1

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9 _{2 5BU-E5379-00} _{SEAL. CRANKCASE}

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15 90430-08119 GASKET

12

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6 /

7

18 5BU-E~416-00 COVER, OIL PUMP

19 98507-06020 SCREW, PAN HEAD 2

20 5BU-E3174-00 HOLDER, OIL PIPE

f1

II

5BU1440·BOBO

II

(16)

1 0 ~

FIG.

9 STARTER

REF. _{PART NO.} _DESCRIPTION

_:;1

I

REMARKS

<Xl

NO.

I

1 5BU-15660 -00 KICK AXLE ASSY

2 5BU-15641-00 GEAR. KICK

_:I

i

3 5BU-15671-00 WHEEL. RATCHET 1

4 90468-26046 CLIP 1 5 90508-26700 SPRING. TORSION 1 ...

---

... -.

---_

... -

-- ---

- ... - - -... r.. "I ... oj . . . "" ... - ... ... ... .. ... ... ... ...  6 5BU-15666-00 SPACER 1 7 90201-203F5 WASHER. PLATE 1 8 93410-20038 CIRCLIP 1 9 90201-17713 WASHER, PLATE 1

10 5BU-E5620-00 KICK CRANK ASSY 1

- -

...

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FIG. 10 CLUTCH

REF. PART NO. DESCRIPTION

NO.

1 5BU-E6150-00 PRIMARY DRIVEN GEAR COMP.

2 90201-172U8 WASHER. PLATE

3 4TI-E6371-00 BOSS, CLUTCH

4 5BU-16321-10 PLATE, FRICTION

5 5BU-16324-00 PLATE, CLUTCH 1

---~---6 5BU-1---~---6331-00 PLATE, FRICTION 2

7 5BU-16383-00 SPRING, CLUTCH BOSS

8 5BU-16384-00 PLATE, SEAT

9 5BU-E6351-00 PLATE, PRESSURE 1

10 5BU-E6352-00 PLATE, PRESSURE 2

-

-11 90501-254L6 SPRING, COMPRESSION

12 90101-06288 BOLT

13 5BU-16116-00 COLLAR 1

14 90201-172U8 WASHER, PLATE

15 90208-12015 WASHER, CONICAL SPRING

_._---_ . . - - - 

16 90179-12659 NUT

17 4TI-16356-00 ROO, PUSH 1

18 93306-00106 BEARING

19 90201-12163 WASHER. PLATE

20 93102-12224 OIL SEAL

'21 "93315-1083"8" " " "B"EARI

No'

22 90508-14709 SPRING, TORSION

23 5BU-16380-10 PUSH LEVER ASSY

24 2JK-16111-01 GEAR. PRIMARY DRIVE (221)

25 93210-18023 O-RING

"26

"9038i-208J9 - - "

"col.LAR

27 90201-120E8 WASHER, PLATE

12

(18)

FIG. 10 CLUTCH

REF. PART

NO.

NO. 28 90179-12659 10 29 90282-05047 11 23 2 8 SBU1440-6100 DESCRIPTION REMARKS NUT KEY, STRAIGHT

13

(19)

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FIG. 11

TRANSMISSION

REF.

_PART_NO.

_DESCRIPTION

_~I

_I

I

REMARKS

NO.

28 5BU-E7471-00 PLATE, COVER 1

29 98507-05012 SCREW, PAN HEAD 2

30 17F-17861-00 AXLE, DRIVE GEAR 1

31 17F-17831-00 GEAR, DRIVE 1

32 17F-17841-00 GEAR, DRIVEN 1

-33 -OO201-.087H6- - - -WASHER~pu.:rE- - - • - - -

-1-

2" - -, - , - •. " - - -

34 4LO-17811-00 HOUSING, TACHOMETER GEAR

35 93210-12327 O-RING 36 4LO-17818-00 GASKET 37 90201-06674 WASHER, PLATE -38 -97007-0601-2 - - - -BOLi - - -

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39 92907-06600 WASHER, PLATE

_ _ _ _ _W,,!

15

(21)

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FIG. 12 SHIFT CAM. FORK

II

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9

II

7 8

REF. _{PART NO.} _DESCRIPTION

_s

_REMARKS

NO.

2l

1 5BU-18540-00 SHIFT CAM ASSY 1 2 90501 -06022 SPRING, COMPRESSION 1

3 4BA-18542-00 POINT, NEUTRAL 1

4 5BU-E8140-00 STOPPER LEVER ASSY 1

5 5BU-18144-10 HANGER, SPRING 1

4 . _ _ ~ _ ~ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

.

-

.

-

.

- - - .

6 90109-063F8 BOLT 1

7 5BU-185"-00 FORK, SHIFT 1 1

8 5BU-18512-00 FORK, SHIFT 2 1

9 5BU-18513-00 FORK, SHIFT 3 1

10 55K-18531-00 BAR, SHIFT FORK GUIDE 1 1

---

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-

- - -

-

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11 5BU-18535-00 BAR, SHIFT FORK GUIDE 2 1

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FIG. 13 SHIFTSHAFT

REF.

s

NO.

ill

1 SBU-18101-fO SHIFT SHAFT ASSY 1

2 93608-43238 PIN, DOWEL 1

3 SBU-E8110-00 SHIFT PEDAL ASSY 1

4 SH3-E8113-00 .COVER, SHIFT PEDAL 1

5 97027-08020 BOLT 1

.

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-REF. _{PART NO.}

DESCRIPTION NO.

1 5BU-Fl110-01-35 FRAME COMPo

2 90105-10051 BOLT, WASHER BASED

3 95617-10100 NUT, U

4 90201-101Jl WASHER. PLATE

5 90105 -08099 BOLT, WASHER BASED

- - - - _ . - - - _ . - - - . - . - - - 

6 90201-08804 WASHER, PLATE

7 95617-08100 NUT, U

8 5BU-F 1415-00 BRACKET, FRONT UPPER 1

9 95807-06014 BOLT, FLANGE - - - - - - - - - - - - - - - - 

:;

ill

1 1 1 1 2

-

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18

(24)

FIG. 15 FENDER

s

13 SBU1440-01S0

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5

REMARKS

NO.

m

1 5BU-F1511-00-PO FENDER,FRONT 1 URVRCI

5BU-F1511-00-P4 FENDER, FRONT 1 UR DPBMC

5BU-F1511-00-P5 FENDER, FRONT 1 UR RYC4 FOR LGM3

2 90480-12314 GROMMET 3

3 90387-068J7 COLLAR 2

....

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- - -

.

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5 92907-06600 WASHER, PLATE 3

6 5BU-F1552-o0 FENDER, INNER 1

8 5BU-F1611-01 FENDER, REAR

.

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---

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10 90480-01558 GROMMET 1 11 4VH-H5130-00 REAR REFLECTORASSY 1 12 95707-05500 NUT,FLANGE 1 13 5BU-F8100-00 TOOLKIT 1

----_

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FIG. 16 SIDE COVER

REF. _REMARKS

PART NO. DESCRIPTION

~

NO.

UR BWC1 FOR VRC, 1

1 5BU-F1731-OO-P3 COVER, SIDE 3

UR RYC4 FOR LGM3 1

5BU-F1731-00-P5 COVER, SIDE 3

2 2 90159-06067 SCREW, WITH WASHER

1 3 90183-05042 NUT, SPRING 2 4 97707-50014 SCREW, TAPPING - - - .

---_

. . .

_---

-

-UR BWC1 FOR VRC, 1

5 5BU-F1741-00-P3 COVER, SIDE 4

1 UR RYC4 FOR LGM3 5BU-F1741-00-P5 COVER, SIDE 4

2 6 90159-06067 SCREW, WITH WASHER

1 7 90183-05042 NUT, SPRING 1 8 97707-50014 SCREW, TAPPING . . . a _ _ _ .. _ _ . . . _ _ _ _ - - - - - - - - - - 

-

-UR BWC1 FOR VRC, 1

9 5BU-F171 E-00-P3 COVER. SIDE 5

UR RYC4 FOR LGM3 1

5BU-FI71E-00-P5 COVER, SIDE 5

1 11 5BU-F177G-00 BOX, BATIERY

1 12 5BU-F124E-00 COVER, BATIERY

....

--_

....

--

- - _..- - - --_ ...

--

- - - -

-

-2 13 90159-06033 SCREW, WITH WASHER

2 14 90183-06023 NUT, SPRING 2 15 90480-10334 GROMMET 1 16 5BU-F1747-00 DAMPER 1 UR FORVRC1 17 5BU-F173E-30 GRAPHIC 1

-- -- --5BU--F173E:'4"0-- -- --GRAPHIC'-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- 1 UR-FOR DPBMc - •

UR FOR LGM3 1 5BU-F173E-50 GRAPHIC 1 UR FORVRC1 1 18 5BU-F1781-30 EMBLEM 1 UR FOR DPBMC 1 5BU-F1781-40 EMBLEM 1 UR FOR LGM3 5BU-F1781-50 EMBLEM 1 1

-

--,

·19 -5BU-F1-781:30 - - -EMBlEM-1- - - VR-FOR VRCI - - - •

5BU-F1781-40 EMBLEM 1 1 UR FOR DPBMC

(26)

- -

S

_)R_VRCl lR LGM3

I

)RVRCl

I

)8 LGM3 )RVRCl

I

IR LGM3

:1

IMC - -

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-~-FIG. 16 SIDE COVER

t:.

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28

21 ₅

_REMARKS

NO.

9l

19 SBU-F1781-50 EMBLEM 1 1 UR FOR LGM3

20 SBU-F1783-D0 EMBLEM 3 1

21 SBU-F1783-00 EMBLEM 3 1

22 SBU-F173F-30 GRAPHIC 2 1 UR FORVRCl

SBU-F173F-40 GRAPHIC 2 1 UR FOR DPBMC

- - - 

-

.

- - - - -

---

SBU-F173F-50 GRAPHIC 2 1 UR FOR LGM3

23 4UV-F1S3E-00 EMBLEM, YAMAHA 1

24 SBU-F174J-OO GRAPHICS 1 UR FORVRCl

SBU-F174J-l0 GRAPHICS 1 UR FOR DPBMC

SBU-F174J-20 GRAPHICS 1 UR FOR LGM3

---_

..

---

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- -

_-

. .

---

...

_-

2S SBU-F174K-00 GRAPHIC 6

.

1 UR FORVRCl SBU-F174K-l0 GRAPHIC 6 1 UR FOR DPBMC

SBU-F174K-20 GRAPHIC 6 1 UR FOR LGM3

26 SBU-F179J-00 GRAPHIC,7 1 UR FORVRCl

SBU-F179J-l0 GRAPHIC,7 1 UR FOR DPBMC

---

,

-

- -

- - -  ...

_---

SBU-F179J-20 GRAPHIC,7 1 UR FOR LGM3

27 SBU-F179K-OO GRAPHIC,8 1 UR FORVRCl

SBU-F179K-l0 GRAPHIC,a 1 UR FOR DPBMC

SBU-F179K-20 GRAPHIC,8 1 UR FOR LGM3

28 SBU-F174G-00 GRAPHIC 3 1 UR FORVRCl - - -SSU-Fl'74G'-

1"0 - -

GRAPHk5

i - - , - , , - - - - , , - - -

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,

- -

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SBU-F174G-20 GRAPHIC 3 1 UR FORLGM3

29 SBU-F174H-OD GRAPHIC 4 1 UR FORVRCl

SBU-F174H-l0 GRAPHIC 4 1 UR FOR DPBMC

SBU-F174H-20 GRAPHIC 4 1 UR FORLGM3

---~---

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(27)

-FIG. 17 Oil TANK

REF. PART NO DESCRIPTION REMARKS

NO. .

1 5BU-F1751-00 TANK, OIL

~4

2 5BU-F 1541-00 DAMPER 1

3

~

/

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4 90159-06033 SCREW, WITH WASHER

5 5BU-F1766-00 PIPE, OIL

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6 90467-08003 CLIP 7 90467-08003 CLIP 8 90464-23139 CLAMP

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22

(28)

SBU1440.8180

FIG. 18 REAR ARM. SUSPENSION

<5

REF.

PARTNO. DESCRIPTION

:~

REMARKS

NO.

1 5BU-F2110-OO-WN REAR ARM COMPo 1 CIS 2 93317-21717 BEARING 2 3 SBU-F2184...QO BUSH 1 4 55K-22129-00 COVER. THRUST 2 2 5 5BU-F2151-OO SEAL,GUARD 1 ...

-

....

-

...

- ...

_

....

-

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--

..

- - . - - . - - - -

... .

.

-

-_

... _ -6 90119-0-6044 BOLT,WITH WASHER 1 7 90387-06681 COLLAR 1

8 2R6-22141...QO SHAFT, PIVOT 1 9 95614-12100 NUT,U 1

10 90201-12688 WASHER, PLATE 1

---_

...

_---

.

- -

.

11 5BU-F2311-00 CASE, CHAIN 1 "

.

---~---12 90119-06117 BOLT, WITH WASHER 2

13 5BU-F5887-o0 HOLDER, BRAKE HOSE 1

14 95807-06012 BOLT,FLANGE 1

15 5BU-FI650...QO REAR FENDER COMPo 1

- - - -

- -

_-

.

_-

-16 90267-32192 RIVET, BLIND 1

17 92907-03200 WASHER 1

18 90119-06117 BOLT.WITH WASHER 2

19 5BU-F2143-00 NUT 1

20 5BU-F5876-00 HOLDER, BRAKE HOSE 2

•

1

I

-21 -95807-06012" " - -BOLT;FLANG-E- • - " - - - - " - - " - - -

-2

-

.

-

-22 5BU-F5887 -00 HOLDER, BRAKE HOSE 1

23 95807-06012 BOLT, FLANGE 1

24 5BU-F221 0-02 SHOCK ABSORBER ASSY, REAR 1

25 90101-12570 BOLT 1 -26 -96105-1266"0- - - -B-OlT:WASHER BASED - - - " • - - - - 1

-r

-

- .. -27 90201-12688 WASHER, PLATE 2

I

23

(29)

FIG. 18 REAR ARM. SUSPENSION

REF. PART NO.

NO.

28 90185-12046

DESCRIPTION

NllT. SELF-LOCKING

1"'1

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I

(30)

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5BU1440-B190

FIG. 19 STEERING

~~

REF.

_{PART NO.}

_DESCRIPTION

₅

_REMARKS

NO. 1 156-23412-00 RACE, BAlL 2 1 2 93501-Q4011 BALL 19 3 22F-23412-Ql RACE, BALL 2 1 4 22F-23411-Ql RACE, BAlL 1 1 5 93503-16003 BALL 22

6 3YP-23416-Q0 COYER, BALL RACE 2

7 90179-25033 NUT 2

8 4UV-F341S-OO COYER, BALL RACE 1

9 5BU-F3122-OO-PO COYER, OUTER 1

SBU-F3122-Q0-P4 COYER, OUTER 1

---

--1--1

5BU-F3122-Q0-P5 COYER, OUTER 1 • 1 10 5BU-F3132-Q0-PO COYER, OUTER 2 1

SBU-F3132-00-P4 COYER, OUTER 2 1

5BU-F3132-00-P5 COYER, OUTER 2 1

11 98507-Q6016 SCREW, PAN HEAD 2

12 90387-06681 COLLAR 2

13 SBU-F5886-00 HOLDER, BRAKE HOSE

14 SBU-F3317 -00 HOLDER, CABLE

25

UR VACl UR DPBMC UR RYC4 FOR LGM3 URVACl UR DPBMC UR RYC4 FOR LGM3

(31)

I

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---~---~

FIG. 20

FRONT FORK

REF.

_I

_REMARKS

~I

I

NO.

1 5BU-F3100-02 FRONT FORK ASSY 1

2 5BU-F3126-00 .TUBE, OUTER (LEFT) 1

3 5BU-F3136-00 .TUBE, OUTER (RIGHT) 1

4 5BU-F3110-00 .INNER TUBE COMP.l 2

5 5BU-F3170-00 .CYLINDER COMP., FRONT FORK 2

- 6

"2jG-F3152~oo- - -sp-RiNG:S"UB" - - - • - - - •

-1- 2'" ..,

0

7 5BU-F3157-00 .RING, PISTON 2

6 2JG-F3147-00 .O-RING 2

9 5BU-F3144-00 .SEAL, DUST 2

10 5BU-F3340-00 .UNDER BRACKET COMPo

-11 -5BU-F3-141 ~0-1- - ·spoRiNG'- FRONT FORK - - - -

-1-

i' - -, .

12 509-F3156-LO .GASKET 2

13 2JG-F3111-00 .BOLT,CAP 2

14 3YR-F3346-00 .BOLT 1 2

15 276-F3161-50 .BOLT, HEXAGON SOCKET HEAD 2

"16

-156~i3411-00

- .

-RACE,-BALL-l- - - ..

-1-1'- -,

17 5BU-F3145-00 .OIL SEAL 2

16 2M6-F~156-00 .CLlP, OIL SEAL 2

19 3YR-F331E-Ol GUIDE, CABLE

20 95027-06025 BOLT, FLANGE

(32)

--

. -s,

FIG. 21 FUELTANK

".. 14 2

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1 5BU-F4110-10 FUEL TANK COMPo 1 0

2 97007-06020 BOLT 4

3 90480-18476 GROMMET 4

-4 90387-060A7 COLLAR 4

5 90201-o64K6 WASHER, PLATE 4

---_

... - - - 

- -

-

..

6 5BU-F4312-00 PIPE 2 1

7 90467-10008 CLIP 2

8 5BU-F416A-00 HOSE 1

9 4TT-24500-00 FUEL COCK ASSY 1 1

10 90149-06011 SCREW 2

---

_{- -}

-

-11 90202-05193 WASHER, PLATE 2

12 22F-2461 0-1

a

CAP ASSY 1 13 3T5-24612-10 .GASKET, CAP 1

14 5BU-F4198-00 SEAT, RUBBER 1

.

-REMARKS - - - 

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- - - . - - - . - - - 

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-

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FIG. 22 SEAT

REF.

PART NO. DESCRIPTION NO.

:;

9!

REMARKS

1 5BU-F4730-00 DOUBLE SEAT ASSY

2 5BU-F470F-00 ,COVER, SEAT

3 5BU-F4728-00 ,BRACKET, SEAT

4 95707-06500 ,NUT, FLANGE

5 2JG-F4741-00 PAD, SEAT

- - . . . - - - - - - - - . - - - 

6 5BU-F4726-00 HINGE, SEAT

7 95707-06500 NUT, FLANGE

8 90109-065EO BOLT

9 95607-06100 NUT, U

10 3YJ-W2470-01 SEAT LOCK ASSY

- - - - - - -  - - - - 

11 2JG-F4796-00 COVER

13 95607-06100 NUT,U 14 5BU-F4780-00 SEAT LOCK ASSY

15 95807-06012 BOLT, FLANGE

-

- - -. . - - - - - . - - - 

-- --

 - - - -

--

16 5BU-F4773-00-PO HANDLE, SEAT

5BU-F4773-00-P4 HANDLE, SEAT

5BU-F4173-00-P5 HANDLE, SEAT

17 5BU-F4742-00 GROMMET

18 91317-08030 BOLT

-'9

-341:'23469-00 - - - CAP,'BOLT -20 5BU-F1398-00 HANGER, HELMET

-  -- --  - - -  - - - -1 1 1 1 6

-

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- -

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- - - -

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28

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(34)

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FIG. 23

FRONT WHEEL

REF.

PARTNO. DESCRIPTION

NO.

1 5BU-F5111-OO HUB, FRONT

2 90560-10292 SPACER

6 _{3 93106-20600} _{OIL SEAL}

4 93306-30003 BEARING (B63ooZ)

93306-300Y9 BEARING

---~---.---5 ---~---.---5BU-F---~---.---5104-OO SPOKE SET, FRONT

6 94107-178XO TIRE 7 94222-17269 TUBE (2.25-17) 8 94322-17858 BAND, RIM 12.25-17) 9 94414-17888 RIM (1.40-17) . . . - . . . - . . . - ... - . . . - ... - . . . - ... 94414-178C6 RIM (1.40-17) 10 5BU-F5398-oo BALANCER,WHEEL 11 90387-10277 COLLAR

12 4UV-F5181-00 AXLE. WHEEL

13 90185-10091 NUT, SELF-LOCKING

'14

'90201',101il' , ,

-WASHER:

PLAT( , - , - - - , , - - ',- 11'

'I'

15 3PP-25190-02 GEAR UNIT ASSY

11 - - - , - - - . - - - -,- -, - -1

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58U 1440-8230 REMARKS UR UR UR INOUE UR

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(35)

FIG. 24 FRONT BRAKE CALIPER

~

5BU1440·8240 <, <, <, " I I I I

I

I I I I I REF.

s

REMARKS

NO.

m

1 3PP-2582U-oO DISC, BRAKE (RIGHT) 1

2 90109-08718 BOLT 4

3 5BU-2580U-DO CALIPER ASSY (RIGHT) 1

4 4TT-WD057-00 .PISTON ASSY, CALIPER 1 5 4ES-WD047-10 ..CALIPER SEAL KIT 1

--~--

-

- . . - - -

---- --

- - - _ . _. - --  - -

-- - - -

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6 4TT-25914-00 .PIN, SLIDE 2

7 4TT-25937 -00 .BOOT 2 2

B 4US-W0045-1M .BRAKE PAD KIT 1

9 4TT-25919-00 .SUPPORT, PAD 2

10 4TT -W004B-00 .BLEED SCREW KIT 1

---

- - -

- -

- - - . 11 90105-10638 BOLT,WASHER BASED 2

---

- - - -

-

- - - . -  - -. - - - - - _ . -- - - .  - ---  - -- 

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30

(36)

-

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FIG. 25 REAR WHEEL

REF.

PARTNO.

DESCRIPTION ;.

NO.

1 5BU-F5311-OO HUB. REAR

2 90387-12BV7 COUAR 3 93306-30103 BEARING (B6301Z) 93306-301X3 BEARING 4 93306-30101 BEARING (86301)

---

....

-

...

_---

...

_-

5 93210-41041 O-RING 6 5H3-F5364-OO DAMPER 7 93106-20033 OIL SEAL B 56U-F5366-Q0 CLUTCH,HUB 9 93106-30800 OIL SEAL

--_

..

_---.--

..

_---

6 10 90387-127Y0 COLLAR

I

11 93306-Q0406 BEARING (66004Z) 93306-004YD BEARING

12 5BU-F5443-10 SPROCKET, DRIVEN (431)

13 90116-08218 BOLT, STUD

14 2N9-F5412-00 WASHER

15 90170-08258 NUT

16 3YR-F5304-00 SPOKE SET. REAR

17 94108-178Xl TIRE 18 94227-17106 TUBE (2.75-17)

51 I I I I

REIIAJUCS

1 1

:I

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2 4 INOUE 12

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5BU1440-B250 "19 -94322-17858 " - -BAi:J[). RI'M-(2.2S':17)" " " " - " " - - - -

-1-

l' - -,

20 94416-17893 RIM (1.60-17) UR 94416-178C5 RIM (1.60-17) UR

21 5BU-F5398-00 BALANCER, WHEEL

22 2R6-22141-00 SHAFT, PIVOT

-23 "90201-1201"5" - - "WASHER: PLA1"E - - - -"

-I-i'- -,

24 90185-12046 NUT, SELF-LOCKING

(37)

---FIG.

1;fII'::... H~n ••..

REMARKS

:~~'

PART NO. DESCRIPTION

25 90387-128H8 COLLAR

~I

26 90387-123N2 COLLAR

27 5BU-F5388-oo PULLER, CHAIN 1

28 5BU-F2174-00 END 1 29 95307-08600 NUT 30 92907-08600 WASHER, PLATE 31 94508-30120 CHAIN 32 94608-3000 1 .JOINT, CHAIN 5BU'440·8250 6 17 12 20 ~

~

32

(38)

FIG. 26

REAR BRAKE CALIPER

REF.

_PARTNO.

_DESCRIPTION

:;

_REMARKS

m

NO.

1 5BU-F582W-OO DISC, REAR BRAKE 2 1

I I I I I

2 90149-08268 SCREW 4

3 5BU-2580W-OO CALIPER ASSY, REAR 2 1

4 5BU-WOO51-50 .PISTON ASSY, CALIPER 1

5 3LC-WOO41-SO ..CALIPER SEAL KIT 1

6 5BU-WOO46-0M .BRAKE PAD KIT 2

1 36Y-W0048-OO .BLEED SCREW KIT

8 3LD-25934-o1 .SPRING, PAD

9 3SP-25924-51 .PIN, PAD 2 10 5BU-24834-OO .BOLT 2 "11 -95827-10030 - - - - B-OLT: FLANG-E - - - " - - - " - - " - - -

"1-1'" -, - • -

+ - • - - " - " " - - - - 12 90201-10140 WASHER, PLATE , 8

"

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I

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33

(39)

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FIG. 27 STEERING HANDLE. CABLE

REF. PART NO. DESCRIPTION

:;

_m REMARKS

NO.

1 SBU-F6210-OO HANDLE 1

2 9010S-10036 BOLT, WASHER BASED 1

3 9018S-101S4 NUT, SELF-LOCKING 1

4 SBU-F6246-00 END, GRIP 2

S SBU-F6143-00-PO COVER, HANDLEBAR UPPER 1 URVRCI

SBU-F6143-00-P4 COVER, HANDLEBAR UPPER 1

1

UR DPBMC

SBU-F6143-00-Pl COVER, HANDLEBAR UPPER 1 UR LGM3

6 SBU-F614S-00 COVER, HANDLEBAR UPPER 2

7 SBU-H4164-00 DAMPER

8 97707-S0016 SCREW, TAPPING 2

- 9

97707-5001-6 - - - -SC8EW, TAPPING - - - • - - -

-1-

:2' - .,- " - • - • - - - ..

10 90183-0S042 NUT, SPRING 2

11 97707-S0016 SCREW, TAPPING 2

12 3RY-26199-00 PLUG, BLIND

13 SBU-F6242-00 GRIP (RIGHT)

-14 -SBU-F6241:00 - • - GRIP-(LEj=-i) - - - •• - - -

-1-

l' - -, - " - . - . - - -

IS SAB-F6280-00 REAR VIEW MIRROR ASSY(LEFT)

16 SAB-F6290-00 REAR VIEW MIRROR ASSY(RIGHT)

17 2JG-'F629T-00 BOOT 1 2

18 3YR-F6326-00 GROMMET 2

-Hi -SBU-F6260:00 - - - C-ASLE-ASSY~THROfrLE-

i

PUMP - - -. -

-1-

r - -,

20 SHO-26393-00 HOLDER

21 90468-08086 CLIP

22 SBU-F6331-D0 CABLE, STARTER 1

23 2SG-83936-01 BAND, SWITCH CORD

-24 -SBU-F633S:00 - --C-ABCE~CLlrfci-( - - - •

n' -..

2S 90123-08046 BOLT

(40)

-

- -

-

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FIG. 27 STEERINGHANDLE. CABLE

REF. PARTNO. DESCRIPTION NO. 26 90170-08401

NUT

--_

...

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....

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... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... • _t

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5BU 1440-0270

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---

(41)

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FIG. 28 FRONT MASTER CYLINDER

-REF. . PART NO. DESCRIPTION

Ii

REMARKS

NO.

1 5BU-25872-00 HOSE, BRAKE 1

2 90401-10159 BOLT, UNION 2 4 3 90201-10118 WASHER, PLATE

4 3YK-25870-02 MASTER CYLINDER SUB ASSY

5 3RW-WOO41-02 .CYLINDER KIT, MASTER

- 6

-3YA-25654=OO- - -.DIAPHRAGM~RESERv·oiR- - - - • - - -

-I·

I·' - -, 7 3YR-25852-00 .CAP, RESERVOIR

8 98706-04012 .SCREW, FLAT HEAD 2 9 3YK-25867-00 BRACKET, MASTER CYLINDER

10 91317-06025 BOLT 2

(42)

- - - - -

--- ---

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FIG. 29 STAND.FOOTREST

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REF.

_{PART NO.}

_DESCRIPTION

REMARKS

NO.

~

1 SBU-F7111-OQ STAND,MAIN 1

2 SBU-F7214-OQ STOPPER 1

3 439-27112-00 SHAFT, MAIN STAND 1

1 4 93430-12008 CIRCLIP 5 90506-35474 SPRING, TENSION 1 - - - - -

---

---_

.... - -

---

-

-6 90445-22888 HOSE 1 7 SBU-F7211-OQ PEDAL,BRAKE 1 8 90201-14411 WASHER, PLATE 1 9 93430-10015 CIRCLIP 1 10 90506-20369 SPRING, TENSION 1 ..

---

-11 SBU-F73-11-00 STAND, SIDE 1

12 90109-08034 BOLT 1 13 95307-08700 NUT 1 14 90506-20514 SPRING, TENSION 1 15 90445-21848 HOSE 1 _w _________

--16 -sBu-Fi452=oo - - -BRACKET, FOOTREST

1- - -

₁ 17 95827~10020 BOLT, FLANGE 2 18 SAB-F74S1-00 FOOTREST 1

19 SAB-F7413-00 COVER, FOOTREST 1

20 90508-20023 SPRING, TORSION 1

-

--21 -9131i-0601-2- - -

-BOL.f - - -

-2

22 SAB-F742S-00 BRACKET, FOOTREST 2 1

23 SBU-F7462-00 BRACKET, FOOTREST 2 1

24 92017-08020 BOLT, BUTTON HEAD 2

25 SAB-F7461-00 FOOTREST 1

-- 1 -26 -sAB-F7413:00 - - - COVER, FOOTRESt - - -

1 27 90508-20631 SPRING, TORSION