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Develop A Direct Drive System For Electric Motorcycle.

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PJP/2012/FTK(GA)/500956

1. Introduction

This application based research was initiated to design an electric motorcycle using

direct drive technology. This research was to invent a small application of electric motor

to drive a motorcycle. The main objective of this research is to eliminate the

conventional method in electric motorcycle whereby a conventional internal combustion

engine is replaced by an electric motor.

2. Background

This project deals with analytical design of a permanent magnet synchronous brushless

DC motor for electric vehicle (EV) application. Unlike conventional drive system, torque

as well as the power and speed can be directly supplied to the wheel using a Hub

motor. This arrangement eliminates the gear, chain and need for mechanical

differentials. Brushless DC permanent magnet motor is simple in construction and

robust. The recent advances in power electronics technology have made Brushless DC

permanent magnet motor suited for many of the emerging applications for electric drive

system.

This project aims at design, construction and testing of a 1000 W, 36 V and 15 N-m

Brushless DC permanent magnet hub motor. The design of a Brushless DC permanent

magnet hub motor need to comply with diameter restrictions due to the housing of the

motor in wheel's center hub as shown in figure 1 below. This arrangement can achieve

the level of efficiency, compactness and low manufacturing cost. Hence the peripheral

length of the machine is restricted to 320 mm with outer diameter is 1 OOmm and the

axial length is 40mm.

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