Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
1
Aerodynamics of Propellers
and Wind Turbine Rotors
Aerodynamics of Propellers
and Wind Turbine Rotors
Lecture within the course
Fluid Machinery (4A1629)
Miroslav Petrov,
Lic. of Eng. Division of Heat and Power,Department of Energy Technology, KTH
Structure of the presentation
Structure of the presentation
1. Introduction and terminology reminder.
2. Basic theory of propellers and their application.
3. Basic wind turbine aerodynamics. The Betz limit.
4. Real wind turbine rotors with 2-D and 3-D effects.
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Section 1
Section 1
Introduction
and
Terminology Reminder
Variety of Fluid Machines
Variety of Fluid Machines
Please remember that:
Turbomachines (rotodynamic machines) convert the energy in a fluid stream directly into mechanical energy of rotating shaft, or vice versa.
Mechanical energy is converted into energy of fluid streams by
pumps, compressors, propellers and fans/ventilators– various names depending on fluid type, application and pressure ratio.
Energy from fluid streams is converted into mechanical energy of a rotating shaft byturbines – they are always called “turbines” independent of fluid type, application or pressure ratio.
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Application of propellers
Application of propellers
Propellers are used to produce propulsive thrust in ships and aircraft, therefore their name. Modern airplane propellers are driven by gas turbines in so-called turbopropengines.
Propellers deliver also both lift and propulsive thrust for
helicopters. Modern helicopter rotors are driven by gas turbines in so-calledturboshaftengines.
Propeller-driven aircraft have a limit in possible cruising speeds of around 650 km/h.
Propeller-type rotors are also commonly used in axial fans
(ventilators) typically applied for very low pressure ratios at high mass flows.
Jet engines: no propeller
Jet engines: no propeller
Source: www.globemaster.de/airextreme/
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Ship and Airplane Propellers
Ship and Airplane Propellers
Source: www.saab.se Propellers (screws) for
ships and boats
Source: www.customshippropellers.com
Propellers (airscrews) for airplanes
Propellers produce propulsive thrust by utilizing the lift forces acting on rotating blades of aerofoil shape. A slipstream of accelerated fluid is formed behind the propeller. Any type of engine can be used to drive the propeller (all possible prime-mover types are used for marine transport, while mostly gas turbines or Otto-type internal combustion engines are used for airborn transport).
Helicopter rotors
Helicopter rotors
Source: www.globemaster.de/airextreme/
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Reversibility of turbomachines
Reversibility of turbomachines
A propeller (axial fan rotor) and a wind turbine rotor are completely reversible. They are described by the same basic theoretical considerations.
Source: ”Energy Conversion – systems, flow physics and engineering”, Reiner Decher
Thrust and Torque
Thrust and Torque
Thrustis the axial force produced by a propeller (or by a jet stream) and used for driving a body immersed in a fluid.
Torqueis the load in energy terms [N.m] that delivers positive rotating motion (in turbines) or a negative braking force (in propellers). It is basically proportional to the thrust.
Torque and thrust are linked to the aerodynamic forces (lift and drag forces) created by the fluid flowing around the blades of the
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Lift and Drag Forces
Lift and Drag Forces
Drag and lift forces induced by fluid flowing around a solid structure. The thin flat plate as an example:
Large lift force with small drag force (large A, small CDand very high CL)
minimum drag force with zero lift (A and CDare small)
maximum drag force with zero lift (A and CDare large)
Resultant force
Nature of Lift and Drag Forces
Nature of Lift and Drag Forces
Lift and drag forces are due to pressure differentials generated by the fluid flowing around the solid body. The drag force is caused by fluid friction and is never zero. Lift and drag values can be found through integrating the pressure values along the surface of the body (along the perimeter of a section parallel to the flow).
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Examples of Aerofoil Shapes
Examples of Aerofoil Shapes
Streamlined bodies (aerofoils) are used to maximize the ratio between lift and drag force. They achieve very high lift force with very small drag force at certain (small) angles of attack.
Symmetrical shape
Thick, slightly curved shape
Very thick and curved shape
Source: ”Wind Energy Explained”, J. F. Manwell et al.
Lift and Drag Coefficients
Lift and Drag Coefficients
The lift and drag coefficientsCLand CDare functions of the
angle of attack αand the shape of the airfoil. For a typical aerofoil they look as in the figure below:
Source: ”Wind Energy Explained”, J. F. Manwell et al. (modified)
CL
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Tip Speed Ratio
Tip Speed Ratio
One very important parameter for all types of rotodynamic machines is the ”tip speed ratio”, λ, which is the ratio of the translational speed at the tip of the blade to the velocity of the free stream of fluid:
[3]
whereuis the blade tip speed, and Ωand Rare the angular velocity and the radius of the turbine rotor, respectively.
1
1
v
R
v
u
=
Ω
=
λ
Section 2
Section 2
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Using the Lift Force in Propellers
Using the Lift Force in Propellers
The resultant projection of the lift and drag forces normal to the plane of rotation (FT) is the produced driving force, the thrust.
The resultant projection of the lift and drag forces on the plane of rotation (FN) is the torque experienced by the propeller and is transfered as negative load on the primary engine.
Source: ”Wind Energy Explained”, J. F. Manwell et al. (modified)
Plane of rotation
direction of flight
V1
u
One-Dimensional Momentum Theory
One-Dimensional Momentum Theory
Basic simplifying assumptions:
•Homogeneous, incompressible, steady state fluid flow; •No friction;
•Ideal actuator disc of no specific nature (e.g. rotor with infinite number of blades);
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Momentum theory of propulsion
Momentum theory of propulsion
undisturbed fluid
(1)
(2) (3)
(4)
Fluid streamlines, velocities and pressures around the plane of the propeller:
Points:
(1) Far upstream the propeller
(2) Just in front of the propeller
(3) Just after the propeller
(4) Far downstream the propeller
The distance between (2) & (3) is assumed infinitesimal.
V1
Momentum theory conditions
Momentum theory conditions
Important physical conditions:
•
The fluid velocity falls gradually before and after
the actuator disc (propeller rotor) and pressure
difference builds up across the disc.
•
The fluid velocity just across the actuator disc
does not change
•
The pressure far upstream the actuator disc and
the pressure far downstream are equal to the static
pressure of the undisturbed fluid
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Conservation of Linear Momentum
Conservation of Linear Momentum
Work is done only across the actuator disc between states (2) & (3). The force on the actuator disc – the thrust T – is equal and opposite to the force on the contents of the control volume of fluid:
And from the conservation of linear momentum it follows also that:
Using Bernoulli’s Relations
Using Bernoulli’s Relations
No work is done between states (1) & (2), and (3) & (4), which allows us to use Bernoulli’s relations for the two separate control volumes upstream and downstream the disc:
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Fluid Velocity at the Actuator Disc
Fluid Velocity at the Actuator Disc
Using the fact that now at the actuator disc the mass flow of air (Eq. [20]) is:
Eq. [4] & Eq. [5] for the thrust can be applied to obtain:
which gives (!):
2
Useful work from the propeller
Useful work from the propeller
The power supplied to the propeller is converted into a rate of kinetic energy increase for the flowing fluid:
[12] [11]
Imagining that the propeller is moving forward into a stationary fluid, the useful work done has the rate of:
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Efficiency of the propeller
Efficiency of the propeller
Combining the two equations above would directly give the efficiency of the propeller (efficiency of converting the power from the primary motor into a forward motion through the fluid):
2 1
1 4
1
v
v
)
v
v
½(
v
=
+
=
η
[13]Efficiency interpretation
Efficiency interpretation
The result for propeller efficiency shows that:
•Higher efficiency of propulsion can be achieved by large rotors with very small increase in fluid velocity (achieving thrust by large surfaces rather than velocity);
•High-speed propulsion will inevitably have lower efficiency, i.e. small high-speed rotors will suffer from low efficiency;
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Propellers at changing speeds
Propellers at changing speeds
Changing angles of attack at changing speeds, problems with keeping optimum performance and optimum thrust in all speed regimes (from slow take-off till high cruise speed for airplanes).
Also, at high speeds the blades will reach sonic velocities and shock waves will appear on their surface.
Source: “Aerodynamics for Engineering Students”, E.L.Houghton & P.W.Carpenter
Propellers at high speeds
Propellers at high speeds
Propellers are very efficient propulsion devices in low-speed applications, used extensively for marine transport and short-range aircraft. They are, however, not applicable for higher speeds due to loss of efficiency and, most of all, due to serious problems with fluid compressibility effects and technical difficulties mentioned above.
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Turbofan Engines
Turbofan Engines
The first stage of the compressor is a fan (hidden in the casing), much larger than the second stage of the compressor. Some part of the air flow after the fan bypasses the gas turbine between the two casings and acts as a propeller. The rest of the air travels through the gas turbine and produces both power for driving the compressor and fan stages, as well as a jet propulsion stream.
Source: www.ueet.nasa.gov
Aerodynamics of Helicopter Rotors
Aerodynamics of Helicopter Rotors
Source: http://aerodyn.org/
Source: http://au.encarta.msn.com/
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Momentum theory for helicopter rotors
Momentum theory for helicopter rotors
If we take the hovering flight as an example (the helicopter steadily hanging in the air, V1 = 0 ), the rotor thrust must equal the weight of
the machine, ignoring other forces like drag on the fuselage, etc. From Eq.[5] it follows that:
4
The necessary power supply from the engine (Eq.[11]) would be:
[16] [15] [14]
Results for helicopter rotors
Results for helicopter rotors
Substituting the fluid velocity at the rotor plane from Eq.[15] into Eq.[16] it follows that the necessary power supply would be:
A
This is the ideal theoretical result. The necessary power supply for a real rotor including all losses would be much higher.
A helicopter in hovering flight theoretically does not produce any work, so all power delivered by the engine should be considered as wasted. For the other major flight regimes of a helicopter, such as vertical climbing flight, slow descending flight, and translational flight, the momentum theory can again be applied for arriving at similar results, including the positive work of helicopter motion.
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Section 3
Section 3
Basic Wind Turbine Aerodynamics.
The Betz Limit.
The Wind
The Wind
•
The wind is solar power in mechanical form.
•
A small part (around 2 %) of the energy of
solar radiation on Earth is converted into
kinetic energy of flowing air – the wind.
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Available Energy in the Wind
Available Energy in the Wind
The kinetic energy of a unit mass of flowing fluid is:
So the power per unit massflow would be:
2
κ
½mv
Ε
=
2 k
½
m
v
E
P
=
&
=
&
[18]
[19]
Available Energy in the Wind
Available Energy in the Wind
Using the air density , the flow velocity , and the
area perpendicular to the flow, the mass flow
becomes:
Then the total available power in the air flow is:
A
Av
m
&
=
ρ
v
3
Av
½
P
=
ρ
ρ
[20]
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Extracting Energy from Wind
Extracting Energy from Wind
The wind is a free-flowing fluid stream.
The energy extraction device (of any type)
is submersed into this stream and can
convert only a certain amount from the
total available energy in the fluid stream,
not all of it!
Extracting Energy from Wind
Extracting Energy from Wind
Energy conversion from free-flowing fluid streams
is limited because energy extraction implies
decrease of fluid velocity (decrease of kinetic
energy of the stream), which cannot fall down to
zero, the stream should continue traveling and
cannot stop entirely.
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Flow through an Energy Converter
Flow through an Energy Converter
Source: ”Wind Energy Systems”, Gary L. Johnson (modified)
Fluid streamlines, velocities and pressures around the energy extraction device:
Points:
(1) Far upstream the rotor
(2) Just in front of the rotor
(3) Just after the rotor
(4) Far downstream the rotor
The distance between (2) & (3) is assumed infinitesimal.
velocity
pressure
fluid flow energy converter (actuator disc) (1)
(2)(3)
(4)
Momentum theory of wind turbines
Momentum theory of wind turbines
Important physical conditions:
•
The fluid velocity falls gradually before and after
the actuator disc (energy extraction device) and
pressure difference builds up across the disc.
•
The fluid velocity right across the actuator disc
does not change
•
The pressure far upstream the actuator disc and
the pressure far downstream are equal to the static
pressure of the undisturbed fluid
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Conservation of Linear Momentum
Conservation of Linear Momentum
Work is done only across the actuator disc between states (2) & (3). The force on the actuator disc – the thrust T – is equal and opposite to the force on the contents of the control volume of fluid:
And from the conservation of linear momentum it follows also that:
Using Bernoulli’s Relations
Using Bernoulli’s Relations
No work is done between states (1) & (2), and (3) & (4), which allows us to use Bernoulli’s relations for the two separate control volumes upstream and downstream the disc:
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Fluid Velocity at the Actuator Disc
Fluid Velocity at the Actuator Disc
Using the fact that now at the actuator disc the mass flow of air (Eq. [20]) is:
Eq. [22] & Eq. [23] for the thrust can be applied to obtain:
which gives (!):
2
Axial Induction Factor
Axial Induction Factor
If we define an axial induction factor, also called”interference factor” a, as the fractional decrease in wind velocity between the free stream and the actuator disc:
Then and
Also, the power output from the energy conversion device is equal to the thrust times the velocity at the disc:
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Definition of Power Coefficient C
P
Definition of Power Coefficient C
P
Applying Eq. [30] to further elaborate on Eq. [31] will lead us to:
2 3
1
out
½
Av
4
a
(
1
a
)
P
=
ρ
−
We can now defineCPas the relation between converted power
to available power in the fluid flow:
3
Maximum value of C
P
Maximum value of C
P
Combining Eqs. [32] & [33] would give:
2
1
4
a
(
a
)
C
P=
−
i.e. the power coefficientCPis a function of the axial induction
factor. The optimum of this function (which is a maximum value for CP) can be found from its first and second derivatives.
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Fluid velocities at maximum C
P
Fluid velocities at maximum C
P
The interpretation of what we found just above is that:
•A maximum of 59.26% of the available wind power can be converted to mechanical power at ideal conditions, whatever the energy conversion device is.
•The wind velocity reaching the conversion device is 2/3 of the upstream undisturbed wind velocity, and the velocity behind the device far downstream is 1/3 of the undisturbed velocity, when maximum power is extracted.
•Downstream wind velocity either higher or lower than 1/3 of V1
would lead to energy conversion less than the ideal maximum.
The Betz Limit
The Betz Limit
A. Betz (1926) was the first to publish these results for wind turbines. The theory in general shows the maximum possible energy conversion efficiency by any device in any free-flowing fluid stream, at ideal conditions.
Thus, the maximum convertible power in the wind is:
Practical energy conversion efficiency of any real device would further be reduced by various aerodynamic losses (CP< CP,max),
as well as mechanical and electrical losses (ηm, ηel)! 3
1 max
out,
Av
2
5926
.
0
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Maximum Convertible Energy
Maximum Convertible Energy
Source: www.integener.com
The Betz limit:
16/27 = 0.5926 !
Highest theoretical efficiency for wind energy converters of any type.
Power and Thrust Coefficients
Power and Thrust Coefficients
The real power output from any energy conversion device in a free-flowing fluid stream can be expressed as follows:
Similarly, a thrust coefficient can be defined as a function of the axial induction factor and used to express the maximum thrust force upon the energy conversion device:
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Maximum value of C
P
and C
T
Maximum value of C
P
and C
T
The assumed ideal conditions do not hold for axial induction factors exceeding 0.5. In real wind energy converters, due to complicated flow patterns, the thrust coefficientCTcan even exceed its ideal maximum, but
the power coefficientCPcan never reach its maximum value.
Source: ”Wind Energy Explained”, J. F. Manwell et al.
v4/v1
Source: ”Aerodynamics of Wind Turbines”, Martin O.L. Hansen
Practical Wind Energy Conversion
Practical Wind Energy Conversion
Various devices can be used as converters of wind kinetic energy into mechanical energy (rotational or translational) – these are rotating devices (turbines) or translating devices (with positive displacement under wind-induced forces).
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Drag Force Turbines
Drag Force Turbines
The simplest turbine would use the drag force and would consist of flat or curved plates, cups, discs or similar shapes attached to a vertical or horizontal shaft perpendicular to the flow, utilizing the difference between drag forces on the plate pushed by the wind and on the plate advancing against the wind.
Source: www.eurowind-uk.net
The oldest documented windmills were typical drag force machines that had shields (Persian type) or plate rotating devices (Chinese type) to decrease the drag force on the half of the rotor that advances against the wind.
Drag Force Turbines
Drag Force Turbines
The common cup anemometer – a typical drag force turbine
Home-made Savonius rotor
Source: www.eurowind-uk.net
Source: ”Wind Energy Explained”, J. F. Manwell et al.
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Drag force on simple bodies
Drag force on simple bodies
Drag force coefficients of some exemplifying bodies in fluid flow (perpendicular to the flow) are:
body: CD:
flat plate (circle or square) 1.1 – 1.11
hemisphere, open back 0.33
hemisphere, open front 1.33
Flat plate drag-turbine performance
Flat plate drag-turbine performance
A simple drag turbine with flat plates, where the plate advancing against the wind is ideally shielded:
(
)
2Therefore, the power coefficient would be:
[38]
[39] Ω
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Efficiency of flat plate drag turbine
Efficiency of flat plate drag turbine
The CPof a drag turbine where the plate advancing against the
wind is ideally shielded can reach maximum values of 0.16, at the optimum tip speed ratio of λ=0.33.
0.04 0.16
0.12
0.08
Drag turbine with cups/bowls
Drag turbine with cups/bowls
A non-shielded drag turbine (typical cup anemometer):
u
And, the power coefficient would be:
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Efficiency of cup anemometer
Efficiency of cup anemometer
The CPof a classical cup anemometer hardly reaches 0.08,
because the cup advancing against the wind experiences its own drag force. The optimum tip speed ratio is λ=0.165.
Source: ”Wind Power Plants”, R. Gasch & J. Twele
Savonius rotor
Savonius rotor
Savonius rotors (first suggested by the Finnish engineer S.J. Savonius in 1922) consist of two half-cylinders displaced halfway against each-other.
Savonius rotors can reach a CPclose to 0.2 and tip speed ratios
above 1 (λ>1), due to the certain presence of lift forces acting on the turbine besides the drag force.
u
u v
Ω
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Using the Lift Force in Wind Turbines
Using the Lift Force in Wind Turbines
The resultant projection of the lift and drag forces on the plane of rotation (FT) is the driving force, producing torque. The resultant projection of the lift and drag forces normal to the plane of rotation (FN) is producing useless thrust on the rotor, much higher than the useful torque.
Source: ”Wind Energy Explained”, J. F. Manwell et al.
Horizontal Axis Lift-Force Turbines
Horizontal Axis Lift-Force Turbines
The most common type of lift-force wind turbines is the horizontal axis wind turbine - HAWT. The rotor axis lies horizontally, parallel to the air flow. The blades sweep a circular (or slightly conical) plane normal to the air flow, situated upwind (in front of the tower) or downwind (behind the tower).
The main advantage of HAWTs is the good aerodynamic efficiency (if blades are properly designed) and versatility of applications. Their main disadvantage is that the tower must support the rotor and all gearing and el. generation equipment standing on top of it, plus the
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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The HAWT’s Blade
The HAWT’s Blade
The different sections of the blade along its radius have different translational speeds, thus will experience different relative wind velocities and different tip speed ratios.
Source: ”Wind Power Plants”, R. Gasch & J. Twele
Calculating the ideal turbine blade
Calculating the ideal turbine blade
Optimum dimensioning according to Betz:
The so called ”blade element theory” can be applied to design the ideal shape of a turbine blade. It would be a combination of the one-dimensional theory and the equation for lift force on airfoils. Drag is assumed zero.
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Ideal Turbine Blade
Ideal Turbine Blade
Source: ”Wind Energy Explained”, J. F. Manwell et al.
Deciding a given aerofoil (given CL), number of blades (B), and
desired tip speed ratio (λ), the distribution of blade’s chord length (c), angle of relative wind (φ), and twist angle along the radius can be derived:
[42]
Rotor solidity is expressed as number of blades times blade chord, divided to rotor perimeter, at each rotor radius.
Eq. [42] clearly shows the relation between blade chord length, tip speed ratio, twist angle, and the number of blades for a typical wind rotor.
Higher number of blades means slow rotation and small twist. Lower number of blades means fast rotation, large twist and large blade taper from root to tip.
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Optimal Number of Blades
Optimal Number of Blades
Source: ”Wind Energy Explained”, J. F. Manwell et al.
Section 4
Section 4
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Rotational Wake behind a Turbine
Rotational Wake behind a Turbine
The unstable shear flow behind the turbine induces turbulence at the edge of the wake. Also, the real flow behind the turbine has actually a certain angular velocity opposite to the rotor angular velocity, i.e. the flow is slightly rotating and is not one-dimensional! This causes certain aerodynamic loss. The rotational wake is explained with the action-reaction phenomena (deflection) between the fluid flow and the blades that extract energy from it.
Source: ”Wind Energy Explained”, J. F. Manwell et al. (modified) rotor
fluid
Source: ”Aerodynamics of Wind Turbines”, Martin O.L. Hansen
Calculating the Rotational Wake
Calculating the Rotational Wake
The angular velocity imparted to the flow stream, ω, is small compared to the angular velocity of the actuator disk, Ω.
The analysis can focus on an annular stream tube (ring) of radius r and thickness dr, resulting in a cross-sectional area 2πrdr.
Across a rotating actuator disk, the angular velocity of the fluid flow relative to the disk increases from Ω to Ω+ω, while the axial component of the velocity remains constant. A control volume that moves with the angular velocity of the rotating actuator disk can be used for the analysis.
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Conservation of Angular Momentum
Conservation of Angular Momentum
H. Glauert (1935) derived the expression for the pressure difference across a rotating actuator disk when the angular component of the velocity is taken into account:
And the resulting thrust on an annular ring of the disk is:
Next, the conservation of angular momentum gives the torque, Q, exerted on each incremental annular ring of the actuator disk:
2 3
2
p
(
½
)
r
p
−
=
ρ
Ω
+
ω
ω
[
2]
3
2
p
)
2
rdr
(
½
)
r
p
(
dA
dT
=
−
=
π
ρ
Ω
+
ω
ω
( )( ) (
r
r
v
2
rdr
)( )( )
r
r
m
d
dQ
=
&
ω
=
ρ
2π
ω
[46][45] [44]
Angular Induction Factor
Angular Induction Factor
An angular induction factor, a’, can be defined as:
Source: ”Wind Power Plants”, R. Gasch & J. Twele
Ω
=
2
'
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C
P
with rotational wake
C
P
with rotational wake
The power output from a ring element would be:
Thus, the power coefficient for a turbine inducing rotational wake can be found to be:
The result shows thatCPis a function of the tip speed ratio λ!
Effect of Rotational Wake
Effect of Rotational Wake
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Effect of Rotational Wake
Effect of Rotational Wake
Source: ”Wind Energy Explained”, J. F. Manwell et al. If a high aerodynamic efficiency
is sought, the turbine should run at high tip-speed ratios!
Therefore, all modern electricity-generating wind turbines have low-solidity fast-rotating rotors with two or three blades of optimum airfoil shape.
Long modern blades
Long modern blades
The blades of modern large wind turbines become very long and their rotational speed decreases (to keep a certain tip speed ratio), which implies that the part of the blade close to its root (close to the rotor hub) will operate at very low speed ratio, thus producing rotational wake-related losses and lowCP.
As a rule of thumb, the upper 1/3 of the blade close to its tip generates 2/3 of the power for the whole blade. The lower 1/3 of the blade closest to the hub is almost unproductive in nominal conditions, but helps with the starting torque for acceleration of the rotor from standstill.
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Profile Losses: Drag
Profile Losses: Drag
The adverse effect of the drag force on lift-force turbines is usually refered to as ”profile losses”. This is the drag from fluid friction and non-ideal airfoil shapes that slows the rotor rotation.
Profile losses are accounted for by coefficients considering the non-zero nature of the drag force on the blades, i.e. a smaller ratio of lift-to-drag force than the ideal one.
Blade Tip Losses
Blade Tip Losses
Blade tip losses are typical for any real aerofoil (aircraft wings or turbomachine blades) and are due to the finite span of the blade. They are caused by flow diverting from the pressure side to the suction side of the blade around its tip, bringing a three-dimensional pattern of the flow around the blade.
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Nature of Blade Tip Losses
Nature of Blade Tip Losses
The theory presented above is valid for one- or two-dimensional fluid flows around an airfoil of infinite span.
The finite span of the blade produces threedimensionality of the flow and results in swirling wake behind the tip of the blade.
Source: ”Wind Power Plants”, R. Gasch & J. Twele
Decreasing the Tip Losses
Decreasing the Tip Losses
The relative magnitude of blade tip losses decreases with increasing span of the blade.
One possible measure to actively decrease the losses is the special ”winglet” at the tip of the blade.
Source: www.soaridaho.com
Winglets are often used in glider planes and in heavy cargo or passenger planes
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Decreasing Tip Losses in Windmills
Decreasing Tip Losses in Windmills
At least one wind turbine manufacturer applies winglet-type end structure for their blades - a curved and tapered tip of the blade. This also helps to diminish the generation of noise by the blade.
Source: www.enercon.de
The Enercon blade with curved blade tip
Real Blade Performance
Real Blade Performance
Performance of real blades without drag force:
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Real Blade Performance
Real Blade Performance
Source: ”Wind Energy Explained”, J. F. Manwell et al. Performance of a 3-bladed real turbine with drag force accounted for:
Aerodynamic performance overview
Aerodynamic performance overview
Source: ”Wind Power Plants”, R. Gasch & J. Twele
Typical variation of power coefficient and moment/ torque coefficient with tip speed ratio for:
A:Savonius rotor
B:Multibladed windpump
C:4-bladed old mill
D:3-bladed modern rotor
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Starting Torque of a HAWT
Starting Torque of a HAWT
The comparison of overall aerodynamic performance clearly shows the typical application areas for the various types of wind turbines:
•If higher efficiency of energy conversion is crucial (e.g. for electricity generation), then the quick-running 2- or 3-bladed designs of all low-solidity lift-force rotor types would be the choice. They can reach high coefficients of performance at wide limits of tip speed ratios, but have very low starting torque and can start and accelerate from standstill only if the load is disconnected.
•If the rotor is always connected to the load (e.g. a piston pump), then any slow-running high-solidity multiblade lift-force design or any drag-force turbine would be the choice. The maximum achievable coefficient of performance would not be high and the window of operating tip speed ratios is limited, but the rotor has a considerably high starting torque. The turbine can start from standstill and
accelerate to operating mode under load, which implies also a gain in simplicity of construction and control.
Section 5
Section 5
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
87
Vertical Axis Lift-Force Turbines
Vertical Axis Lift-Force Turbines
Another type of lift-force wind turbines is the vertical axis wind turbine - VAWT.
The rotor axis is perpendicular to the air flow (usually vertical). The blades sweep a cylindrical, conical or elliptical plane, perpendicular to the air flow and parallel to the rotor axis.
Source: www.eurowind-uk.net Source: www.ece.umr.edu/links/power/wind1.htm
The first patent from Darrieus
The first patent from Darrieus
The French engineer G.J.M. Darrieus patented this design of a vertical axis lift-force turbine in 1931. His name is typically used to denote the so-called “egg-beater” or “ skipping-rope” shape of vertical axis turbines with two or more blades.
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Historical Development of VAWT
Historical Development of VAWT
VAWTs were installed both as experimental prototypes (large Darrieus turbines in USA and Canada, H-shaped turbines in Germany and UK), and as commercial machines in the first massive wind turbine parks of California. They did not, however, make their way in the commercial reality of today, even if some small-scale vertical axis designs are being produced and sold by several small companies nowadays.
Source: www.eurowind-uk.net
Source: www.ece.umr.edu/links/power/wind1.htm
Driving Force in a VAWT
Driving Force in a VAWT
The projection of the lift force acting on the rotor blades tangentially to the plane of rotation is producing the torque in a VAWT.
The driving force is highest when the blades cross the wind flow, and is zero when the blades are parallel to the flow, meaning that the torque produced by each blade fluctuates substantially while the rotor is turning.
Source: www.windturbine-analysis.com
High lift force High lift force
No lift, only drag No lift,
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Blades used in a VAWT
Blades used in a VAWT
The vertical axis lift-force wind turbine is subjected to the same theoretical considerations and practical limitations as the horizontal axis one, in terms of aerodynamics.
The nature of the driving force in a VAWT, however, imposes one specific limitation as regards the airfoil shape of the blades. The angle of relative wind fluctuates around the zero point (positive and negative) during each revolution of the rotor, which implies that the blades should have a symmetrical airfoil shape in order to posses the same aerodynamic properties when the angle of attack changes from positive to negative. This reduces the lift-to-drag ratio of the blade and has an impact on the overall aerodynamic performance of the turbine.
Source: www.solwind.co.nz
Blades used in a VAWT
Blades used in a VAWT
Example of a symmetrical airfoil shape under fluctuating angle of relative wind in one revolution for a typical lift-force VAWT.
0
π/2
π
3π/2
0…
Degree of rotor revolution: Angle of relative
wind:
ϕ
+
ϕ
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Starting Torque of a VAWT
Starting Torque of a VAWT
The lift-force VAWT does not experience any starting torque!!!
This may be a critical issue for certain applications. Turbines connected to the electricity grid can use the electric generator as a starting motor. In stand-alone configurations, either electricity storage devices (again using the generator as a starting motor) or integrated drag-force turbines (as start turbines) can be applied in order for the VAWT to spin up to a point where the lift force can take over.
Source: www.oswego.edu/nova/facts/wind A small Darrieus rotor with an integrated Savonius rotor to provide starting torque.
Disadvantages of VAWTs
Disadvantages of VAWTs
•Lower aerodynamic efficiency than HAWTs due to the symmetrical airfoil blade shape, and also because usually the lower part of the turbine spins in the boundary layer of the air flow close to the ground!
•Darrieus rotors require complicated tower support structures or guy wires and have lower coefficients of performance than straight-bladed H-rotors, because only the part of the Darrieus rotor close to its equator operates at optimum tip speed ratio.
•Highly loaded main bearing at the foundation, difficult to repair or replace without dismantling the whole turbine.
Dept. of Energy Technology, Stockholm, Sweden. Course “Fluid Machinery” (4A1629)
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Advantages of VAWTs
Advantages of VAWTs
•All main power train components (gearbox, generator, brakes and main bearing) are placed on the ground, allowing for easy access for maintenance and lower stress on the tower.
•Yaw mechanism for facing the wind is not needed – the turbine accepts wind from any direction.
•The blades are easier to manufacture (symmetrical airfoils without any twist or taper).
•All these features result in a simple machine, easily scalable to large dimensions, at lower costs than a horizontal axis one.
Advantages of VAWTs
Advantages of VAWTs
The main advantage of the VAWT is believed to be the easier geometrical scalability to large dimensions.
HAWTs are limited in future scale expansion for single turbines due to quickly increasing masses of blades and fatigue loads with scale. For example, the blade for a 1.5 MW HAWT is about 31 m long and weighs around 4 to 5 tons. The blade for a 5 MW machine would be around 55 m long and would weigh about 12 to 14 tons, i.e. the mass of the HAWT’s blade is not proportional to its length. Besides, the longer the blade for a HAWT, the lower the aerodynamic efficiency of the part close to its root would be.