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Spacing of Welds Around Connections See Figure 3-22 for spacing requirements listed in .1

Dalam dokumen Welded Steel Tanks for Oil Storage (Halaman 43-47)

SECTION 3—DESIGN

3.7 SHELL OPENINGS .1 General

3.7.3 Spacing of Welds Around Connections See Figure 3-22 for spacing requirements listed in .1

through 3.7.3.4.

Note: Additional weld spacing requirements exist in this standard.

Other paragraphs and tables dealing with nozzles and manholes may increase the minimum spacing.

Note: Whenever stress relief or thermal stress relief is used in this standard, it shall mean post-weld heat treatment.

3.7.3.1 For nonstress-relieved welds on shell plates over 12.5 mm (1/2 in.) thick, the minimum spacing between pene- tration connections and adjacent shell-plate joints shall be governed by the following:

a. The outer edge or toe of fillet around a penetration, around the periphery of a thickened insert plate, or around the periph- ery of a reinforcing plate shall be spaced at least the greater of eight times the weld size or 250 mm (10 in.) from the center- line of any butt-welded shell joints.

b. The welds around the periphery of a thickened insert plate, around a reinforcing insert plate, or around a reinforcing plate shall be spaced at least the greater of eight times the larger weld size or 150 mm (6 in.) from each other.

3.7.3.2 Where stress-relieving of the periphery weld has been performed prior to welding of the adjacent shell joint or where a nonstress-relieved weld is on a shell plate less than or equal to 12.5 mm (1/2 in.) thick, the spacing may be reduced to 150 mm (6 in.) from vertical joints or to the greater of 75 mm (3 in.) or 21/2 times the shell thickness from horizontal joints. The spacing between the welds around the periphery of a thickened insert plate or around a reinforcing plate shall be the greater of 75 mm (3 in.) or 21/2 times the shell thickness.

Table 3-5—Dimensions for Bolt Circle Diameter Db and Cover Plate Diameter Dc for Shell Manholes

Column 1 Column 2 Column 3

Manhole Diameter mm (in.)

Bolt Circle Diameter Db mm (in.)

Cover Plate Diameter Dc mm (in.) 500 (20) 656 (261/4) 720 (283/4) 600 (24) 756 (301/4) 820 (323/4) 750 (30) 906 (361/4) 970 (383/4) 900 (36) 1056 (421/4) 1120 (443/4) Note: See Figure 3-4A.

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Figure 3-4A—Shell Manhole

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500 mm (20") manhole: 635 mm (253/8") OD × 500 mm (20") ID × 3 mm (1/8") thickness 600 mm (24") manhole: 735 mm (293/8") OD × 600 mm (24") ID × 3 mm (1/8") thickness 750 mm (30") manhole: 885 mm (353/8") OD × 750 mm (30") ID × 3 mm (1/8") thickness 900 mm (36") manhole: 1035 mm (413/8") OD × 900 mm (36") ID × 3 mm (1/8") thickness Gasket (see Note 1):

Reinforcing pad shall be shaped to suit tank curvature

Rounded corners

(150 mm [6"] minimum radius)

Arc dimension = W/2 500 mm (20") and 600 mm (24") manhole: 750 mm (30") 750 mm (30") manhole: 900 mm (36") 900 mm (36") manhole: 1050 mm (42") (Increase as necessary for clearance)

t T

See details

125 mm (5") minimum 32 mm (11/4")

500 mm (20") and 600 mm (24") shell manholes: twenty-eight 20 mm-diameter (3/4") bolts in 24 mm (7/8") holes 750 mm (30") and 900 mm (36") shell manholes: forty-two 20 mm-diameter (3/4") bolts in 24 mm (7/8") holes (Bolt holes shall straddle the flange vertical centerline.)

(See Figure 3-4B)

Alternative circular shape (see Note 8)

1 1

230 mm (9")

10 mm-diameter (3/8") rod

75 mm (3")

150 mm (6")

ID

DO/2 (see Note 8)

CL CL

Db Dp

Dc

6 mm (1/4") C L

One 6 mm (1/4") telltale hole in reinforcing plate, on horizontal centerline

L

Symmetrical about

DR/2 (see Note 8) L

See Figure 3-4B

(See Note 7)

See Note 2

(see Note 4) Rounded

corner Manhole ID Uniform, smooth surface

tn

6 mm (1/4")

Detail a

See Note 2

tn(see Note 4)

tf (see Note 3) Manhole ID Rounded

corners

See Note 5

Detail b tf (see Note 3)

tc

tf

tn

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,,,

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,,,

,,,

(see Note 8)

Notes:

1. Gasket material shall be specified by the purchaser. See 3.7.5.4.

2. The gasketed face shall be machine finished to provide a mini- mum gasket-bearing width of 20 mm (3/4 in.).

3. See Table 3-3.

4. See Table 3-4.

5. The size of the weld shall equal the thickness of the thinner member joined.

6. The shell nozzles shown in Table 3-6 may be substituted for man- holes.

7. When the shell nozzles shown in Figure 3-5 are used, the mini- mum centerline heights above the tank bottom given in Table 3-6 are acceptable.

8. For dimensions for Do, DR, L, and W, see Table 3-6, Columns 4, 5, and 6.

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D (min) O

L and W or D

O

(see Table 3-6)

OD of insert plate

(See Note 2)

C L

JJNeck bevel should be about 10 degrees Round and grind corner (See Table 3-7)(See Tables 3-6 and 3-7)

C L

T + t (min) Shell

(See Note 2) D (min) O

(See Note 3)A

t (min) 45°

1/3 (T + t)min

(See Note 2)

1/3 (t +T)min (See Table 3-7) T + t (min)A Bottom

45° [10 mm (3/8") maximum][10 mm (3/8") maximum] Radiograph (see 6.1.2.2, Item d)

T + t (min) 1:4 bevel

Alternative bevel Radiograph (see 6.1.2.2, Item d)

45°

C L C L

INSERT-TYPE REINFORCEMENT FOR MANHOLES AND NOZZLES

A Radiograph (see 6.1.2.2, Item d)

tt

1.5 mm (1/16")1.5 mm (1/16") t1:4 bevel

1:4 bevel

(See Tables 3-6 and 3-7)

(See Note 1) Manufacturer’s standard (15 degrees minimum, 35 degrees maximum)

Tt

A Round corner if weld <T

(See Table 3-7)(See Table 3-7) A [10 mm (3/8") maximum] NOZZLE

JJ

(See Note 1) Manufacturer’s standard

(15 degrees minimum, 35 degrees maximum) L and W (Table 3-6) or D

O

Tt

T or t [40 mm (11/2") maximum]

A

1.5 mm (1/16") T or t [40 mm (11/2") maximum]

1.5 mm (1/16") Round corner if weld <T

(See Tables 3-6 and 3-7)

Round and grind

Neck bevel should be about 10 degrees (See Table 3-7) MANHOLE OR NOZZLE Alternative neck detail

tn tn

tn 1.5 mm (1/16") Notes: 1.See Table 3-7, Column 3, for the shell cutout, which shall not be less than the outside diameter of the neck plus 13 mm (1/2) inch. 2.Refer to 3.7.3 for minimum spacing of welds at opening connections. 3.The weld size shall be either A (from Table 3-7, based on t ) or tn (mini- mum neck thickness from Tables 3-4, 3-6, and 3-7), whichever is greater.

4.Other permissible insert details are shown in Figure 3-8 of API Standard 620. The reinforcement area shall conform to 3.7.2. 5.Dimensions and weld sizes that are not shown are the same as those given in Figure 3-4A and Tables 3-4 through 3-8. 6.Details of welding bevels may vary from those shown if agreed to by the purchaser. Figure3-4B—Details of Shell Manholes and Nozzles

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Figure 3-5—Shell Nozzles (See Tables 3-6, 3-7, and 3-8)

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REINFORCING PLATE

REGULAR-TYPE FLANGED NOZZLES, NPS 3 OR LARGER (Bolt holes shall straddle flange centerlines)

Diamond Circular

Single Flange Special Flange

Detail b One 6 mm (1/4") telltale hole

in reinforcing plate, on horizontal centerline Bend reinforcing plate to

radius of tank shell Alternative shape for low-type nozzles See Detail a or b for

bottom edge

(See Figure 3-4B) (See Figure 3-4B) (See Figure 3-4B)

(See Figure 3-4B) Arc distance 1

1

Tank bottom

Victaulic groove or threads

(See Note 1) (See Note 1)

(See Note 1)

(See Note 5) 60°

t / 2 [6 mm (1/4") minimum]

C Chip

DO

DP

DR DR

W

L DP

DR/ 2

DR/ 2

J J

t T Q

OD

B B HN

OD

J J

t T

Q Q

J t

T Q

OD

B

Nozzle CL

Double Flange

T T

t t

L

Detail a

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LOW-TYPE FLANGED NOZZLES, NPS 3 OR LARGER (Bolt holes shall straddle flange centerlines) Notes:

1. See 3.1.5.7 for information on the size of welds.

2. See 3.8.8 for information on the couplings used in shell nozzles.

3. Nozzles NPS 3 or larger require reinforcement.

4. Details of welding bevels may vary from those shown if agreed to by the purchaser.

5. Shop weld not attached to bottom plate.

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3.7.3.3 The rules in 3.7.3.1 and 3.7.3.2 shall also apply to the bottom-to-shell joint unless, as an alternative, the insert plate or reinforcing plate extends to the bottom-to-shell joint and intersects it at approximately 90 degrees. A minimum distance of 75 mm (3 in.) shall be maintained between the toe of a weld around a nonreinforced penetration (see 3.7.2.1) and the toe of the shell-to-bottom weld.

3.7.3.4 By agreement between the purchaser and the man- ufacturer, circular shell openings and reinforcing plates (if used) may be located in a horizontal or vertical butt-welded shell joint provided that minimum spacing dimensions are met and a radiographic examination of the welded shell joint is conducted (see Figure 3-6, Details a, c, and e). The welded shell joint shall be 100% radiographed for a length equal to three times the diameter of the opening, but weld seam being removed need not be radiographed. Radiographic examina- tion shall be in accordance with 6.1.3 through 6.1.8.

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