1. Ditinjau dari teknik yang meliputi pengadaan alat-alat produksi, penerapan teknologi, bahan baku, proses produksi, hasil produksi dan tenaga kerja maka pabrik asetanilida dari anilin dan asam asetat dengan kapasitas produksi 186.000 ton/tahun menarik untuk dikaji lebih lanjut.
2. Prarancangan pabrik asetanilida dari anilin dan asam asetat dengan kapasitas produksi 186.000 ton/tahun direncanakan akan didirikan pada tahun 2027 di Desa Brangsi, Kecamatan Laren, Kabupaten Lamongan, Jawa Timur, Indonesia.
3. Bentuk badan usaha perusahaan ini direncanakan adalah Perseroan Terbatas (PT) dengan jumlah tenaga kerja yang dibutuhkan sebanyak 95 orang.
4. Dari hasil analisa ekonomi diperoleh bahwa :
ROI sebelum pajak adalah 23,27% dan sesudah pajak 18,61%
POT sebelum pajak adalah 4,30 tahun dan sesudah pajak 5,37 tahun
BEP adalah 49,75%
SDP adalah 20,20%
IRR adalah 30%
Berdasarkan hasil analisa di atas maka prarancangan pabrik asetanilida ini layak dan dapat dilanjutkan ke tahap perancangan sesuai dengan prosedur yang telah direncanakan.
92
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95
LAMPIRAN A
PERHITUNGAN NERACA MASSA
Prarancangan pabrik pembuatan Asetanilida dilaksanakan untuk kapasitas produksi dengan basis sebesar 186.000 ton/tahun dengan ketentuan sebagai berikut:
Basis perhitungan = 100 kg/jam Kapasitas produksi = 186.000 ton/tahun 1 tahun operasi = 330 hari/tahun 1 hari kerja = 24 jam
Maka kapasitas produk Asetanilida tiap jam:
= 186.000
1 Tahun
x
1000 kg1 Tonx
330 Hari1 Tahunx
24 Jam1 Hari= 23.484,848 kg/jam
Untuk menghasilkan Asetanilida 186.000 ton/tahun, maka diperkukan Asetanilida sebanyak 23.484.848 kg/jam kapasitas produksi.
Faktor pengali (FP) = Jumlah Asetanilida yang dibutuhkan Total Keluaran Produk
= 23.484,848 kg/jam 132,335 kg/jam
= 177,465 kg/jam Berat molekul tiap komponen :
- C6H5NHCOCH3 : 135 kg/mol
- C6H5NH2 : 93 kg/mol
- CH3COOH : 60 kg/mol
- H2O : 18 kg/mol
Basis perhitungan : 100 kg/jam
96
5
1. Reaktor
Fungsi : Tempat terjadinya reaksi pembentukan asetanilida C6H5NH2(l)
CH3COOH(l) Reaksi :
NM = A1 + A2 = A3 Umpan Masuk :
Arus 3 : Kemurnian Anilin = 99%
Massa C6H5NH2 = Massa Anilin erat Molekul
= 99 kg/jam
93
= 1,065 kmol/jam Massa H2O = Massa Air
erat Molekul
= 1 kg/jam
18
= 0,056 kmol/jam Arus 4 : Kemurnian Asam Asetat = 99%
Massa CH3COOH = Massa Asam Asetat erat Molekul
=
99 kg/jam60
= 1,650 kmol/jam Massa H2O = Massa Air
erat Molekul
= 1 kg/jam
18
= 0,056 kmol/jam
C6H5NHCOCH3(l) C6H5NH2(l) CH3COO(l) H2O(l)
97 Umpan Keluar
Konversi = 99,5%
Reaksi : C6H5NH2 + CH3COOH C6H5NHCOCH3 + H2O Umpan : 1,065 1,650 - - Reaksi : 1,059 1,059 1,059 1,059 Sisa : 0,005 0,591 1,059 1,170 Perhitungan Arus 3 :
Umpan C6H5NH2 = Massa Anilin / Berat Molekul
= 99 kg/jam / 93 kg/kmol
= 1,065 kmol/jam
Reaksi = Umpan Anilin x Konversi
= 1,065 kmol/jam x 99,5%
= 1,059 kmol/jam
Sisa = Umpan - Reaksi
= 1,065 – 1,059
= 0,005 kmol/jam x 93 kg/kmol
= 0,495 kg/jam
Umpan CH3COOH = Massa Asam Asetat / Berat Molekul
= 99 kg/jam / 60 kg/kmol
= 1,650 kmol/jam Reaksi = 1,059 kmol/jam
Sisa = Umpan - Reaksi
= 1,650 kmol/jam – 1,059 kmol/jam
= 0,591 kmol/jam x 60 kg/kmol
= 35,448 kg/jam Umpan C6H5NHCOCH3 = -
Reaksi = 1,059 kmol/jam
Sisa = 1,059 kmol/jam x 135 kg/kmol
= 142,991 kg/jam Umpan H2O = -
Reaksi = 1,059 kmol/jam
98
Sisa = 1,059 + (0,056 + 0,056)
= 1,170 kmol/jam x 18 kg/kmol
= 21,065 kg/jam
Tabel A.1 Neraca Massa disekitar Reaktor
Komponen Masuk (kg/Jam) Keluar (kg/Jam)
Arus 3 Arus 4 Arus 5
C6H5NHCOCH3(l) - - 142,991
C6H5NH2(l) 99 - 0,495
CH3COOH(l) - 99 35,448
H2O(l) 1 1 21,065
TOTAL 100 100
200 200
Tabel A.2 Neraca Massa Sebenarnya di Reaktor
Komponen Masuk (Kg/Jam) Keluar (Kg/Jam)
Arus 3 Arus 4 Arus 5
C6H5NHCOCH3(l) - - 25.375,975
C6H5NH2(l) 17.569,072 - 87,845
CH3COOH(l) - 17.569,072 6.290,861
H2O(l) 177,465 177,465 3.738,394
TOTAL 17.746,538 17.746,538
35.493,076 35.493,076
2. Evaporator
Fungsi : Mengurangi kandungan anilin dan asam asetat dalam larutan asetanilida dengan cara memekatkan produk pada suhu 225oC
EVAPORATOR
C6H5NHCOCH3(uap) C6H5NH2(uap)
CH3COOH(uap)
H2O(uap)
C6H5NHCOCH3(l) C6H5NH2(l)
CH3COOH(l)
H2O(l)
C6H5NHCOCH3(l)
C6H5NH2(l)
CH3COOH(l) H2O(l)
99 NM = A5 A6 + A7
Umpan masuk : Arus 5 :
Massa C6H5NHCOCH3 = 142,991 kg/jam Massa C6H5NH2 = 0,495 kg/jam Massa CH3COOH = 35,488 kg/jam Massa H2O = 21,065 kg/jam Umpan keluar :
Arus 6 :
Asumsi Efisiensi Evaporator = 95%
Massa C6H5NHCOCH3(uap) = 142,991 kg/jam x 5%
= 7,510 kg/jam
Massa C6H5NH2(uap) = 0,495 kg/jam x 95%
= 0,470 kg/jam
Massa CH3COOH(uap) = 35,448 kg/jam x 95%
= 33,676 kg/jam
Massa H2O(uap) = 21,065 kg/jam x 95%
= 20,012 kg/jam Arus 7 :
Massa C6H5NHCOCH3(l) = 142,991 kg/jam – 7,150 kg/jam
= 135,842 kg/jam
Massa C6H5NH2(l) = 0,470 kg/jam – 0,470 kg/jam = 0,025 kg/jam
Massa CH3COOH(l) = 35,448 kg/jam – 33,676 kg/jam
= 1,772 kg/jam
Massa H2O(l) = 21,065 kg/jam – 20,012 kg/jam
= 1,053 kg/jam
100 KRISTALIZER
Tabel A.3 Neraca Massa disekitar Evaporator Komponen Masuk (kg/Jam) Keluar (kg/Jam)
Arus 5 Arus 6 Arus 7
C6H5NHCOCH3(l) 142,991 7,150 135,842
C6H5NH2(l) 0,495 0,470 0,025
CH3COOH(l) 35,448 33,676 1,772
H2O(l) 21,065 20,012 1,053
TOTAL 200 61,308 138,692
200 Tabel A.4 Neraca Massa Sebenarnya di Evaporator Komponen Masuk (Kg/Jam) Keluar (Kg/Jam)
Arus 5 Arus 6 Arus 7
C6H5NHCOCH3(l) 25.375,975 1.268,799 24.107,176
C6H5NH2(l) 87,845 83,453 4,392
CH3COOH(l) 6.290,861 5.976,318 314,543
H2O(l) 3.738,394 3.551,474 186,920
TOTAL 35.493,076 10.880,045 24.613,031
35.493,076 3. Kriztalizer
Fungsi : Tempat terbentuknya kristal asetanilida
C6H5NHCOCH3(l)
C6H5NH2(l) CH3COOH(l) H2O(l)
C6H5NHCOCH3(S)
C6H5NHCOCH3(l)
C6H5NH2(l) CH3COOH(l) H2O (l)
101 NM = A7 A8
Umpan Masuk : Arus 7 :
Massa C6H5NHCOCH3 = 135,842 kg/jam Massa C6H5NH2 = 0,025 kg/jam Massa CH3COOH = 1,772 kg/jam
Massa H2O = 1,053 kg/jam
Umpan Keluar : Arus 8 :
Asumsi Efisiensi Kristalizer = 96%
Massa C6H5NHCOCH3(s) = 135,842 kg/jam x 96%
= 130,408 kg/jam
Massa C6H5NHCOCH3(l) = 135,842 kg/jam – 130,408 kg/jam
= 5,434 kg/jam Massa C6H5NH2(l) = 0,025 kg/jam Massa CH3COOH(l) = 1,772 kg/jam Massa H2O(l) = 1,053 kg/jam
Tabel A.5 Neraca Massa disekitar Kristalizer
Komponen Masuk (kg/Jam) Keluar (kg/Jam)
Arus 7 Arus 8
C6H5NHCOCH3 (s) - 130,408
C6H5NH2(l) 0,025 0,025
CH3COOH(l) 1,772 1,772
H2O(l) 1,053 1,053
C6H5NHCOCH3 (l) 135,842 5,434
TOTAL 138,692 138,692
102 8
Tabel A.6 Neraca Massa Sebenarnya di Kristalizer
Komponen Masuk (Kg/Jam) Keluar (Kg/Jam)
Arus 7 Arus 8
C6H5NHCOCH3(s) - 23.142,889
C6H5NH2(l) 4,392 4,392
CH3COOH (l) 314,543 314,543
H2O (l) 186,920 186,920
C6H5NHCOCH3 (l) 24.107,176 964,287
TOTAL 24.613,031 24.613,031
4. Rotary Dryer
Fungsi : Mengurangi kadar air didalam asetanilida dengan cara pengeringan pada suhu 100oC.
NM = A8 A9 + A10 Umpan Masuk :
Arus 8 :
Massa C6H5NHCOCH3(s) = 130,408 kg/jam Massa C6H5NH2(l) = 0,025 kg/jam Massa CH3COOH(l) = 1,772 kg/jam Massa H2O(l) = 1,053 kg/jam Massa C6H5NHCOCH3(l) = 5,434 kg/jam C6H5NHCOCH3(s)
C6H5NH2(l)
CH3COOH(l) H2O(l)
C6H5NHCOCH3(l)
C6H5NHCOCH3(s)
C6H5NH2(l)
CH3COOH(l)
H2O(l)
C6H5NHCOCH3(l)
C6H5NHCOCH3(l)
H2O(l)
103 Umpan Keluar :
Arus 9 :
Asumsi Efisiensi = 98%
Massa H2O(l) = 1,053 kg/jam x 98%
= 1,032 kg/jam
Massa C6H5NHCOCH3(l) = 5,434 kg/jam x 98%
= 5,325 kg/jam Arus 10 :
Massa C6H5NHCOCH3(s) = 130,040 kg/jam Massa C6H5NH2(l) = 0,025 kg/jam Massa CH3COOH(l) = 1,772 kg/jam
Massa H2O(l) = 1,053 kg/jam - 1,032 kg/jam
= 0,021 kg/jam
Massa C6H5NHCOCH3(l) = 5,434 kg/jam - 5,325 kg/jam = 0,109 kg/jam
Tabel A.7 Neraca Massa disekitar Rotary Dryer Komponen Masuk (kg/Jam) Keluar (kg/Jam)
Arus 8 Arus 9 Arus 10
C6H5NHCOCH3(s) 131,659 - 130,659
C6H5NH2(l) 0,025 - 0,025
CH3COOH(l) 1,772 - 1,772
H2O(l) 1.053 1.032 0,021
C6H5NHCOCH3(l) 5,434 5.325 0,109
TOTAL 138,692 0,955 132,335
138,692
104
Tabel A.8 Neraca Massa Sebenarnya di Rotary Dryer Komponen Masuk (Kg/Jam) Keluar (Kg/Jam)
Arus 8 Arus 9 Arus 10
C6H5NHCOCH3(s) 23.142,889 - 23.142,889
C6H5NH2(l) 4,392 - 4,392
CH3COOH(l) 314,543 - 314,543
H2O(l) 186,920 0, 183,181 3,738
C6H5NHCOCH3(l) 964,287 945,001 19,286
TOTAL 24.613,031 1.128,183 23.484,848
24.613,031
105 LAMPIRAN B
PERHITUNGAN NERACA PANAS Kapasitas produksi = 186.000 ton/tahun
Operasi pabrik = 330 hari/tahun Basis perhitungan = 1 jam operasi Temperatur referensi = 25oC
Satuan perhitungan = kJ/jam Neraca Energi:
{(Energi masuk)-(Energi keluar)+(Generasi energy)-(Konsumsi energy)} = {Akumulasi energy}
(Himmelblau,ed.6,1996) Entalpi bahan pada temperatur dan tekanan tertentu adalah :
ΔH = ΔHT- ΔHf
(Himmelblau,ed.6,1996) Keterangan:
ΔH = Perubahan entalpi
ΔHT = Entalpi bahan pada suhu T
ΔHf = Entalpi bahan pada suhu referensi (25oC)
Entalpi bahan untuk campuran dapat dirumuskan sebagai berikut : ΔH = ∑ n Cp t
(Himmelblau,ed.6,1996) Keterangan:
ΔH = Perubahan entalpi
N = mol
Cp = Kapasitas panas(J/mol.K) Dt = Perbedaan temperature (K) Kapasitas Panas
∫TrefT Cp dT =
∫ (
TrefTA+ T+CT2+ T3+ T4) t
Cp dT = A (T-Tref) +
2(T2-T2ref) + C
3(T3-T3ref) +
4(T4-T4ref)+
5(T5-T5ref)
106 Keterangan :
Cp = Kapasitas panas (J/mol K) A,B,C,D,E = Konstanta
Tref = Temperatur referensi = 298 K T = Temperatur operasi (K)
Tabel B.1 Data Kapasitas Panas Gas, Cp = A+BT+CT2+DT3+ET4 [J/mol K]
( Reklaitis, 1983 dan Carl.L Yaws "Chemical Properties Handbook")
Tabel B.2 Data Kapasitas Panas Liquid, Cp = A+BT+CT2+DT3 [J/mol K]
( Reklaitis, 1983 dan Carl.L Yaws "Chemical Properties Handbook") Tabel B.3 Data Kapasitas Panas Solid, Cp = A+BT+CT2
KOMPONEN A B C
C6H5NHCOCH3 -115,731 0,78917 - (Carl.L Yaws "Chemical Properties Handbook")
KOMPONEN A B C D E
C6H5NHCOCH3 -52,405 0,78304 -0,000592 2,33E-07 -4,1725E-11 C6H5NH2 -2,26E+01 3,08E-01 2,42E-04 -5,38E-07 2,36E-10 CH3COOH 6,90E+00 0,257 -1,92E-04 7,58E-08 -1,23E-11
H2O 3,40E+01 -9.65E-03 3,30E-05 -2,04E-08 4,30E-12
N2 2,94E+01 -3,01E+03 5,45E-06 5,13E-09 -4,25E-12
O2 2,99E+01 -1,14E-02 4,34E-05 -3,70E-08 1,01E-11
KOMPONEN A B C D
C6H5NHCOCH3 -54,663 1,7295 -3,33E-03 2,48E-06 C6H5NH2 63,288 0,9896 -2,36E-03 2,33E-06 CH3COOH -3,61E+01 6,05E-01 -3,94E-04 -5,62E-07
H2O 18,298 4,27E-01 -1,34E-03 1,31E-06
107
3
1. HEATER
Fungsi : Menaikkan temperatur anilin sebelum dimasukkan k e reaktor dari 30oC menjadi 150oC.
a. Entalpi Umpan Heater Anilin
Suhu umpan masuk = 30oC = 303 K Suhu referensi = 25oC = 298 K - C6H5NH2(l)
Cp dT = 63,288(303-298) + 0,9896
2 (3032 - 2982) + -2,36 -03
3 (3033 - 2983) + -2,33 -064 (3034 - 2984)
= 1.054,607 kJ/Kmol - H2O(l)
Cp dT = 18,298(303-298) + 4,27 -01
2 (3032 - 2982) + -1,34 -03
3 (3033 - 2983) + 1,31 -064 (3034 - 2984)
= 305,780 kJ/Kmol Sehingga :
Q C6H5NH2(l) = n x CpΔT
= (188,915 Kmol/Jam) x (1.054,607 kJ/Kmol) = 199.230,828 kJ/Jam
Q H2O(l) = n x CpΔT
= (9,859 Kmol/Jam) x (305,780 kJ/Kmol) Kondensat
250oC C6H5NH2(l)
C6H5NH2(l)
Saturated Steam 250oC
1
108
= 3.014,741 kJ/Jam
Maka panas yang masuk Heater Anilin = 202.245,570 kJ/Jam b. Entalpi Keluar Heater Anilin
Suhu umpan keluar = 150oC = 423 K Suhu referensi = 25oC = 298 K - C6H5NH2(l)
Cp dT = 63,288(423-298) + 0,9896
2 (4232 - 2982) + -2,36 -03
3 (4233 - 2983) + -2,33 -064 (4234 - 2984)
= 27.863,339 kJ/Kmol - H2O(l)
Cp dT = 18,298(423-298) + 4,27 -01
2 (4232 - 2982) + -1,34 -03
3 (4233 - 2983) + 1,31 -064 (4234 - 2984)
= 7.444,887 kJ/Kmol - C6H5NH2(uap)
Cp dT = -2,26E+01(423-298) + 3,08 -01
2 (4232 - 2982) + 2,42 -04
3 (4233 - 2983) + -5,38 -074 (4234 - 2984)+ 2,36 -105 (4235 – 2985)
= 12.307,813 kJ/Kmol - H2O(uap)
Cp dT = 3,40E+01(423-298) + -9,65 -03
2 (4232 - 2982) + 3,30 -05
3 (4233 - 2983) + -2,04 -084 (4234 - 2984)+ 4,30 -125 (4235 – 2985)
= 4.243,169 kJ/Kmol Sehingga :
Q C6H5NH2(l) = n x CpliquidΔT + n x CpuapΔT
= (188,915 Kmol/Jam) x (27.863,339 kJ/Kmol) + (188,915 Kmol/Jam) x (12.307,813 kJ/Kmol)
= (5.263.795,891 kJ/Jam + 2.325.127,569 kJ/Jam)
109
= 7.588.923,460 kJ/Jam Q H2O(l) = n x CpliquidΔT + n x CpuapΔT
= (9,859 Kmol/Jam) x (7.444,887 kJ/Kmol) + (9,859 Kmol/Jam) x (4.243,169 kJ/Kmol)
= (73.400,540 kJ/Jam + 41.834,204 kJ/Jam)
= 115.234,744 kJ/Jam
Maka panas keluar Heater Anilin = 7.704.158,204 kJ/Jam Jumlah panas yang dibutuhkan:
ΔQ = Qout – Qin
= (7.704.158,204 – 202.245,570) kJ/Jam
= 7.501.912,634 kJ/Jam
Sebagai pemanas pada heater digunakan saturated steam (uap jenuh) pada kondisi:
T = 250oC
Hf = 1.085,8 kJ/kg Hg = 2.800,4 kJ/kg
(Appendix F steam table, Thermodynamics) λ steam = Hg – Hf
= 1.085,8 kJ/kg – 2.800,4 kJ/kg
= 1.714,6 kJ/kg Menghitung massa steam : Massa steam =
= 7.501.912,634 kJ/Jam 1 714,6 kJ /kg
= 4.375,314 kg/jam Panas steam masuk :
ΔHs IN = massa steam x hg
= 4.375,314 kg/Jam x 2.800,4 kJ/kg
= 12.252.628,100 kJ/Jam
110
4
Panas steam keluar :
ΔHs OUT = massa steam x hf
= 4.375,314 kg/Jam x 1.085,8 kJ/kg
= 4.750.715,466 kJ/Jam
Tabel B.4 Neraca Panas Heater Anilin
Komponen Masuk (kJ/jam) Keluar (kJ/jam) C6H5NH2(l) 199.230,828 7.588.923,460
H2O(l) 3.014,741 115.234,744
Q steam 12.252.628,100 4.750.715,466 Total 12.454.873,670 12.454.873,670
2. Heater
Fungsi : Menaikkan temperatur asam asetat sebelum dimasukkan ke reaktor dari 30oC menjadi 150oC.
a. Entalpi Umpan Heater Asam Asetat Suhu umpan masuk = 30oC = 303 K Suhu referensi = 25oC = 298 K
Kondensat 250oC CH3COOH(l)
CH3COOH(l)
Saturred Steam 250oC
111 - CH3COOH(l)
Cp dT = -3,61E+01(303-298) + 6,05 -01
2 (3032 - 2982) + -3,94 -04
3 (3033 -2983) + -5,62 -074 (3034 - 2984)
= 474,362 kJ/Kmol - H2O(l)
Cp dT = 18,298(303-298) + 4,27 -01
2 (3032 - 2982) + -1,34 -03
3 (3033 - 2983) + 1,31 -064 (3034 - 2984)
= 305,780 kJ/Kmol Sehingga :
Q CH3COOH(l) = n x CpΔT
= (292,818 Kmol/Jam) x (474,362 kJ/Jam) = 138.901,568 kJ/Jam
Q H2O(l) = n x CpΔT
= (9,859 Kmol/Jam) x (305,780 kJ/Jam) = 3.014,741 kJ/Jam
Maka panas yang masuk Heater Asam Asetat = 141.916,309 kJ/Jam b. Entalpi Keluar Heater Asam Asetat
Suhu umpan keluar = 150oC = 423 K Suhu referensi = 25⁰C = 298 K - CH3COOH(l)
Cp dT = -3,61E+01(423-298) + 6,05 -01
2 (4232 - 2982) + -3,94 -04
3 (4233 -2983) + -5,62 -074 (4234 - 2984)
= 12.895,457 kJ/Kmol - H2O(l)
Cp dT = 18,298(423-298) + 4,27 -01
2 (4232 - 2982) + -1,34 -03
3 (4233 - 2983) + 1,31 -064 (4234 - 2984)
112
= 7.444,887 kJ/Kmol - CH3COOH(uap)
Cp dT = 6,90E+00(423-298) + 0,257
2 (4232 - 2982) + -1,92 -04
3 (4233 -2983) + 7,58 -084 (4234 - 2984) + -1,23 -115 (4235 – 2985)
= 9.722,986 kJ/Kmol - H2O(uap)
Cp dT = 3,40E+01(423-298) + -9,65 -03
2 (4232 - 2982) + 3,30 -05
3 (4233 - 2983) + -2,04 -084 (4234 - 2984)+ 4,30 -125 (4235 – 2985)
= 4.243,169 kJ/Kmol Sehingga :
Q CH3COOH(l) = n x CpliquidΔT + n x CpuapΔT
= (292,818 Kmol/Jam) x (12.895,457 kJ/Jam) + (292,818 Kmol/Jam) x ( 9.722,986 kJ/Jam)
= (3.776.020,226 kJ/Jam + 2.847.064,009 kJ/Jam) = 6.623.084,235 kJ/Jam
Q H2O(l) = n x CpliquidΔT + n x CpuapΔT
= (9,859 Kmol/Jam) x (7.444,887 kJ/Jam) + (9,859 Kmol/Jam) x (4.243,169 kJ/Jam) = (73.400,540 kJ/Jam + 41.834,204 kJ/Jam) = 115.234,744 kJ/Jam
Maka panas keluar Heater Asam Asetat = 6.738.318,979 kJ/Jam Jumlah panas yang dibutuhkan:
ΔQ = Qout – Qin
= (6.738.318,979 – 141.916,309) kJ/Jam
= 6.596.402,670 kJ/Jam
Sebagai pemanas pada heater digunakan saturated steam (uap jenuh) pada kondisi :
113
T = 250oC
Hf = 1.085,8 kJ/kg
Hg = 2.800,4 kJ/kg
(Appendix F steam table, Thermodynamics) λ steam = Hg – Hf
= 2.800,4 kJ/kg – 1.085,8 kJ/kg
= 1.714,6 kJ/Kg Menghitung massa steam :
Massa steam =
= 6.596.402,670 kJ /Jam 1 714,6 kJ /kg
= 3.847,196 kg/Jam Panas steam masuk :
ΔHs IN = massa steam x hg
= 3.847,196 kg/Jam x 2.800,4 kJ/kg
= 10.773.688,345 kJ/Jam Panas steam keluar :
ΔHs OUT = massa steam x hf
= 3.847,196 kg/Jam x 1.085,8 kJ/kg
= 4.177.285,675 kJ/ Jam
Tabel B.5 Neraca Panas Heater Asam Asetat Komponen Masuk (kJ/jam) Keluar (kJ/jam) CH3COOH(l) 138.901,568 6.623.084,235 H2O(l) 3.014,741 115.234,744 Q steam 10.773.688,345 4.177.285,675 Total 10.915.604,654 10.915.604,654
114
5
3. Reaktor
Fungsi : Tempat terjadinya reaksi pembentukan asetanilida.
Panas masuk reaktor = Panas keluar heater anilin + Panas keluar heater
asam asetat
= (7.704.158,204 + 6.738.318,979) kJ/Jam
= 14.442.477,183 kJ/Jam
Reaksi yang berlangsung dalam reaktor :
C6H5NH2(l) + CH3COOH(l) C6H5NHCOCH3(s) + H2O (l) Tabel B.6 Panas Reaksi Pembentukan [kJ/mol]
(Reklaitis, 1983 dan Carl.L Yaws "Chemical Properties Handbook") a. Panas reaksi pada keaadaan standar:
ΔHro = (ΔHro Produk - ΔHro Bahan Baku)
ΔHro = (ΔHof Asetanilida + Δhof Air) – (ΔHof Anilin + ΔHof Asam Asetat)
KOMPONEN ∆Hf (kJ/mol) C6H5NHCOCH3 -78.4852 C6H5NH2 -20.76
CH3COOH -432.84
H2O -241.8
C6H5NHCOCH3(l) C6H5NH2(l) CH3COO(l) H2O(l)
C6H5NH2(l)
CH3COO(l)
Air Pendingin 30oC
Air Pendingin 50oC
115
= ((-78,4852) + (-241,8)) – ((-20,76) + (-432,84))
= 133.315 kJ/Kmol b. Entalpi Keluar Reaktor
Suhu umpan masuk = 150oC = 423 K Suhu referensi = 25oC = 298 K - C6H5NHCOCH3(l)
Cp dT = -54,663(423-298) + 1.,2795
2 (4232 - 2982) + -3,33 -03
3 (4233 - 2983) + 2,48 -064 (4234 - 2984)
= 31.433,975 kJ/Kmol - C6H5NH2(l)
Cp dT = 63,288(423-298) + 0,9896
2 (4232 - 2982) + -2,36 -03
3 (4233 - 2983) + 2,33 -064 (4234 - 2984)
= 27.863,339 kJ/Kmol - CH3COOH(l)
Cp dT = -3,61E+01(423-298) + 6,05 -01
2 (4232 - 2982) + -3,94 -04
3 (4233 -2983) + -5,62 -074 (4234 - 2984)
= 12.895,457 kJ/Kmol - H2O(l)
Cp dT = 18,298(423-298) + 4,27 -01
2 (4232 - 2982) + -1,34 -03
3 (4233 - 2983) + 1,31 -064 (4234 - 2984)
= 7.444,887 kJ/Kmol Sehingga :
Q C6H5NHCOCH3(l) = n x CpΔT
= (187,970 Kmol/Jam) x (31.433,975 kJ/Kmol)
= 5.908.650,109 kJ/Jam
116
Q C6H5NH2(l) = n x CpΔT
= (0,047 Kmol/Jam) x (27.863,339 kJ/Kmol)
= 1.315,949 kJ/Jam Q CH3COOH(l) = n x CpΔT
= (104,848 Kmol/Jam) x (12.895,457 kJ/Kmol)
= 1.352.058,855 kJ/Jam
Q H2O(l) = n x CpΔT
= (207,689 Kmol/Jam) x (7.444,887 kJ/Kmol)
= 1.546.217,886 kJ/Jam Maka panas keluar Reaktor = 8.808.242,800 kJ/Jam c. Panas reaksi pada suhu operasi
Suhu operasi reaktor = 150oC = 423 K
ΔHr (423 K) = (Δhro - ∫ ( ) dT - ∫ ( )
dT + ∫ ( )
dT + ∫ ( ) dT)
= (133.314,8 – 27.863,3388 – 12.895,4567 + 31.433,9753 + 7.444,8872 )
= 131.434,867 kJ/Kmol Jumlah panas yang dibutuhkan:
ΔQ = Qout – Qin
= (8.808.242,800 – 14.442.477,183) kJ/Jam = -5.634.234,383 kJ/Jam
Panas reaksi total = n C6H5NHCOCH3 x ΔHr
= (187,970 Kmol/Jam) x (131.434,867 kJ/Kmol)
= 24.705.836,072 Kj/Jam ΔQ = (Qout – Qin) + (m C6H5NHCOCH3 x ΔHr
= (-5.634.234,383 + 24.705.836,072) kJ/Jam
= 19.071.601,689 kJ/Jam d. Air pendingin yang diperlukan
Media pendingin yang digunakan adalah air yang masuk pada suhu 30oC dan keluar pada suhu 50oC. Air pendingin yang diperlukan :
117
ΔH = H (50oC) - H (30oC) = [H (50oC) - H (25oC)] - [H (30oC) - H (25oC)]
=
∫
298323Cp
H2O (I)dT - ∫
298303Cp
H2O (I)dT
= ((18,298 x (323-298)) + ((4,27E-01/2) x (3232-2982 )) + ((-1,34E 03/3) x (3233-2983)) + ((1,31E-06/4) x (3234-2984 ))) – ((18,298 x (303-298)) + ((4,27E-01/2) x (3032-2982 )) + ((-1,34E-03/3) x (3033-2983)) + ((1,31E-06/4) x (3034-2984 )))
= 1.216,742 kJ/kg
Massa air pendingin yang diperlukan adalah:
m = Q
H (50oC) - H (30oC)
m = 19.071.601,689 kJ/Jam 1 216,742 kJ/kg m = 15.674,317 kg/jam
Tabel B.7 Neraca Panas Reaktor
Q Masuk (kJ/jam) Keluar (kJ/jam)
Umpan 14.442.477,183 -
Produk - 8.808.242,800
r x ∆Hr - 24.705.836,072
Air Pendingin 19.071.601,689 -
Total 33.514.078,872 33.514.078,872
118 4. Evaporator
Fungsi : Mengurangi kandungan anilin dan asam asetat dalam larutan asetanilida dengan cara memekatkan produk pada suhu 225oC.
Panas masuk evaporator = Panas keluar reaktor = 8.808.242,800 kJ/Jam a. Entalpi Keluar Evaporator (Arus 7)
Suhu umpan keluar = 225oC = 498 K Suhu referensi = 25oC = 298 K - C6H5NHCOCH3(l)
Cp dT = -54,663(498-298) + 1.,2795
2 (4982 - 2982) + -3,33 -03
3 (4983 - 2983) + 2,48 -064 (4984 - 2984)
= 52.283,960 kJ/Kmol - C6H5NH2(l)
Cp dT = 63,288(498-298) + 0,9896
2 (4982 - 2982) + -2,36 -03
3 (4983 - 2983) + 2,33 -064 (4984 - 2984)
= 46.372,920 kJ/Kmol
EVAPORATOR
C6H5NHCOCH3(l) C6H5NH2(l)
CH3COOH(l)
H2O(l)
C6H5NHCOCH3(l)
C6H5NH2(l) CH3COOH(l) H2O(l)
C6H5NHCOCH3(uap) C6H5NH2(uap)
CH3COOH(uap)
H2O(uap)
Saturated Steam 250oC
Kondensat 250oC
119 - CH3COOH(l)
Cp dT = -3,61E+01(498-298) + 6,05 -01
2 (4982 - 2982) + -3,94 -04
3 (4983-2983) + -5,62 -074 (4984 - 2984)
= 20.659,512 kJ/Kmol - H2O(l)
Cp dT = 18,298(498-298) + 4,27 -01
2 (4982 - 2982) + -1,34 -03
3 (4983 - 2983) + 1,31 -064 (4984 - 2984)
= 11.863,690 kJ/Kmol Sehingga :
Q C6H5NHCOCH3(l) = n x CpΔT
= (178,572 Kmol/Jam) x (52.283,960 kJ/Kmol)
= 9.336.434,284 kJ/Jam
Q C6H5NH2(l) = n x CpΔT
= (0,047 Kmol/Jam) x (46.372,920 kJ/Kmol)
= 2.190,132 kJ/Jam Q CH3COOH(l) = n x CpΔT
= (5,242 Kmol/Jam) x (20.659,512 kJ/Kmol)
= 108.305,103 kJ/Jam
Q H2O(l) = n x CpΔT
= (10,384 Kmol/Jam) x (11.863,690 kJ/Kmol)
= 123.197,636 kJ/Jam
Maka panas keluar Evaporator produk bawah = 9.570.127,156 kJ/Jam b. Entalpi Keluar Evaporator (Arus 6)
Suhu umpan keluar = 150oC = 423 K Suhu referensi = 25oC = 298 K
120 - C6H5NHCOCH3(uap)
Cp dT = -52,405(423-298) + 0,78304
2 (4232 - 2982) + -0,00059239
3 (4233 - 2983) + 2,33 -074 (4234 - 2984) + -4,1725 -11
5 (4235– 2985)
= 20.328,648 kJ/Kmol - C6H5NH2(uap)
Cp dT = 0-2,26E+01(423-298) + 3,08 -01
2 (4232 - 2982) + 2,42 -04
3 (4233 - 2983) + -5,38 -074 (4234 - 2984)+2,36 -10
5 (4235 – 2985)
= 12.307,813 kJ/Kmol - CH3COOH(uap)
Cp dT = 6,90E+00(423-298) + 0,257
2 (4232 - 2982) + -1,92 -04
3 (4233-2983) + 7,58 -084 (4234 - 2984) + -1,23 -115 (4235 – 2985)
= 9.722,986 kJ/Kmol - H2O(uap)
Cp dT = 3,40E+01(423-298) + -9,65 -03
2 (4232 - 2982) + 3,30 -05
3 (4233 - 2983) + -2,04 -084 (4234 - 2984)+ 4,30 -125 (4235 – 2985)
= 4.243,169 kJ/Kmol Sehingga :
Q C6H5NHCOCH3 (uap) = n x CpΔT
= (9,399 Kmol/Jam) x (20.328,648 kJ/Kmol)
= 191.058,984 kJ/Jam
Q C6H5NH2(uap) = n x CpΔT
= (0,897 Kmol/Jam) x (12.307,813 kJ/Kmol)
= 11.044,356 kJ/Jam
Q CH3COOH(uap) = n x CpΔT
= (59,191 Kmol/Jam) x (9.722,986 kJ/Kmol)
121
= 575.515,575 kJ/Jam
Q H2O(uap) = n x CpΔT
= (181,052 Kmol/Jam) x (4.243,169 kJ/Kmol)
= 768.235,233 kJ/Jam
Maka panas keluar Evaporator (uap) = 1.545.854,147 kJ/Jam Jumlah panas yang dibutuhkan:
ΔQ = Qout – Qin
= ((1.545.854,147 + 9.570.127,156) - (8.808.242,800)) kJ/Jam
= 2.307.738,503 kJ/Jam
Sebagai pemanas pada evaporator digunakan saturated steam (uap jenuh) pada kondisi:
T = 250oC
Hf = 1.085,8 kJ/kg Hg = 2.800,4 kJ/kg λ steam = Hg – Hf
= 1.085,8 kJ/kg – 2.800,4 kJ/kg
= 1.714,6 kJ/kg Menghitung massa steam : Massa steam =
= 2.307.738,503 kj /Jam 1 714,6 kj /Kg
= 1.345,934 Kg/jam Panas steam masuk :
ΔHs IN = massa steam x hg
= 1.345,934 Kg/Jam x 2.800,4 kJ/Kg
= 3.769.153,682 kJ/Jam Panas steam keluar :
ΔHs OUT = massa steam x hf
= 1.345,934 Kg/Jam x 1.085,8 kJ/Kg
= 1.461.415,179 kJ/Jam
122 KRISTALIZER
Tabel B.8 Neraca Panas Evaporator
Q Masuk (kJ/jam) Keluar (kJ/jam)
Umpan 8.808.242,800 -
Produk - 1.545.854,147
Uap - 9.570.127,156
Steam 3.769.153,682 1.461.415,179 Total 12.577.396,482 12.577.396,482
5. Kristalizer
Fungsi : Tempat terbentuknya kristal asetanilida.
Panas masuk kristalizer = Panas keluar evaporator = 9.570.127,156 kJ/jam a. Panas Kristalisasi
Panas kelarutan C6H5NHCOCH3 = -2.732 kkal/kmol
Panas Kristalisasi C6H5NHCOCH3 = - (Panas kelarutan C6H5NHCOCH3) (Perry’s, 1999)
Panas kristalisasi C6H5NHCOCH3 = -(-2732) kkal/kmol
= 2.732 kkal/mol C6H5NHCOCH3 yang terkristal = 23.142,889 kg/jam
= 171,429 kmol/jam C6H5NHCOCH3(l)
C6H5NH2(l) CH3COOH(l) H2O(l)
C6H5NHCOCH3(S)
C6H5NHCOCH3(l)
C6H5NH2(l) CH3COOH(l) H2O (l)
Air Pendingin 50oC
Air Pendingin 30oC
123 Maka panas kristalisasi C6H5NHCOCH3 = (2.732 kkal/mol) x (171,429 kmol/jam)
= 468.343,502 kkal/jam
= 11.960.954,243 kJ/jam b. Entalpi Keluar Kristalizer
Suhu umpan keluar = 60oC = 333 K Suhu referensi = 25oC = 298 K - C6H5NHCOCH3(s)
Cp dT = -115,731(333-298) + 0,78917
2 (3332 - 2982) + 0
3(3333 - 2983)
= 4.663,825 kJ/Kmol - C6H5NH2(l)
Cp dT = 63,288(333-298) + 0,9896
2 (3332 - 2982) + -2,36 -03
3 (3333 - 2983) + 2,33 -064 (3334 - 2984)
= 7.486,722 kJ/Kmol - CH3COOH(l)
Cp dT = -3,61E+-01(333-298) + 6,05 -01
2 (3332 - 2982) + -3,94 -04
3 (3333-2983) + -5,62 -074 (3334 - 2984)
= 3.423,509 kJ/Kmol - H2O(l)
Cp dT = 18,298(333-298) + 4,27 -01
2 (3332 - 2982) + -1,34 -03
3 (3333 - 2983) + 1,31 -064 (3334 - 2984)
= 2.126,699 kJ/Kmol - C6H5NHCOCH3(l)
Cp dT = -54,633(333-298) + 1,7295
2 (3332 - 2982) + -3,33 -03
3 (3333 - 2983) + 2,48 -064 (3334 - 2984)
124
= 8.307,311 kJ/Kmol Sehingga :
Q C6H5NHCOCH3(s) = n x CpΔT
= (171,429 Kmol/Jam) x (4.663,825 kJ/Kmol) = 799.513,911 kJ/Jam
Q C6H5NH2(l) = n x CpΔT
= (0,047 Kmol/Jam) x (7.486,722 kJ/Kmol) = 353,588 kJ/Jam
Q CH3COOH(l) = n x CpΔT
= (5,242 Kmol/Jam) x (3.423,509 kJ/Kmol) = 17.947,350 kJ/Jam
Q H2O(l) = n x CpΔT
= (10,384 Kmol/Jam) x (2.126,699 kJ/Kmol) = 86.266,670 kJ/Jam
Q C6H5NHCOCH3(l) = n x CpΔT
= (7,143 Kmol/Jam) x (8.307,311 kJ/Kmol) = 15.190,729 kJ/Jam
Maka panas keluar Kristalizer = 919.272,248 kJ/jam Jumlah panas yang dibutuhkan:
ΔQ = (Qout – Qin) - Panas Kristalisasi
= (919.272,248 – 1.959.549,213) – 1.960.954,243
= -10.611.809,151 kJ/jam c. Air pendingin yang diperlukan
Media pendingin yang digunakan adalah air yang masuk pada suhu 30oC dan keluar pada suhu 50oC. Air pendingin yang diperlukan :
Air = H (50oC) – H (30oC) = [H (50oC) – H (25oC)] – [H (30oC) – H (25oC)]
=
∫
298323Cp
H2O (I)dT – ∫
298303Cp
H2O (I)dT
= ((18,298 x (323-298)) + ((4,27E-01/2) x (3232-2982 )) + ((-1,34E 03/3) x (3233-2983)) + ((1,31E-06/4) x (3234-2984 ))) – ((18,298 x
125 8
(303-298)) + ((4,27E-01/2) x (3032-2982 )) + ((-1,34E-03/3) x (3033-2983)) + ((1,31E-06/4) x (3034-2984 )))
= 1.216,742 kJ/kg
Massa air pendingin yang diperlukan adalah:
m = Q
H (50oC)-H (30oC)
m = -10.611.809,151 kJ/Jam 1 216,742 kJ/kg m = 8.721,494 kg/jam
Tabel B.9 Neraca Panas Kristalizer
Q Masuk (kJ/jam) Keluar (kJ/jam)
Umpan 9.570.127,156 -
Produk - 919.272,248
Panas kristalizer 1.959.549,213 -
Air Pendingin - 10.611.809,151
Total 11.531.081,399 11.531.081,399
6. Rotary Dryer
Fungsi : Mengurangi kadar air didalam asetanilida dengan cara pengeringan pada suhu 100oC.
C6H5NHCOCH3(s)
C6H5NH2(l)
CH3COOH(l) H2O(l)
C6H5NHCOCH3(l) C6H5NHCOCH3(s)
C6H5NH2(l)
CH3COOH(l)
H2O(l)
C6H5NHCOCH3(l)
C6H5NHCOCH3(l)
H2O(l)
Saturated Steam 250oC
126
Panas masuk rotary dryer = Panas keluar kristalizer = 919.272,248 kj/jam a. Entalpi Keluar (Arus 9)
Suhu umpan keluar = 60oC = 333 K Suhu referensi = 25oC = 298 K - H2O(l)
Cp dT = 18,298(333-298) + 4,27 -01
2 (3332 - 2982) + -1,34 -03
3 (3333 - 2983) + 1,31 -064 (3334 - 2984)
= 2.126,699 kJ/Kmol - C6H5NHCOCH3(l)
Cp dT = -54,633(333-298) + 1,7295
2 (3332 - 2982) + -3,33 -03
3 (3333 - 2983) + 2,48 -064 (3334 - 2984)
= 8.307,311 kJ/Kmol Sehingga :
Q H2O(l) = n x CpΔT
= (10,177 Kmol/Jam) x (2.126,699 kJ/Kmol)
= 21.642,862 kJ/Jam Q C6H5NHCOCH3(l) =n x CpΔT
= (7,000 Kmol/Jam) x (8.307,311 kJ/Kmol)
= 58.151,255 kJ/Jam Maka panas keluar = 79.794,118 kJ/Jam b. Entalpi Keluar Rotary Dryer (Arus 10)
Suhu umpan keluar = 100oC = 373 K Suhu referensi = 25oC = 298 K - C6H5NHCOCH3(s)
Cp dT = -115,731(373-298) + 0,78917
2 (3732 - 2982) + 0
3(3733 - 2983)
= 11.177,665 kJ/Kmol
127 - C6H5NH2(l)
Cp dT = 63,288(373-298) + 0,9896
2 (3732 - 2982) + -2,36 -03
3 (3733 - 2983) + 2,33 -064 (3734 - 2984)
= 16.336,240 kJ/Kmol - CH3COOH(l)
Cp dT = -3,61E+-01(373-298) + 6,05 -01
2 (3732 - 2982) + -3,94 -04
3 (3733-2983) + -5,62 -074 (3734 - 2984)
= 7.564,168 kJ/Kmol - H2O(l)
Cp dT = 18,298(373-298) + 4,27 -01
2 (3732 - 2982) + -1,34 -03
3 (3733 - 2983) + 1,31 -064 (3734 - 2984)
= 4.513,989 kJ/Kmol - C6H5NHCOCH3(l)
Cp dT = -54,663(373-298) + 1,7295
2 (3732 - 2982) + -3,33 -03
3 (3733 - 2983) + 2,48 -064 (3734 - 2984)
= 18.305,730 kJ/Kmol Sehingga :
Q C6H5NHCOCH3(s) = n x CpΔT
= (171,429 Kmol/Jam) x (11.177,665 kJ/Kmol) = 1.916.173,803 kJ/Jam
Q C6H5NH2(l) = n x CpΔT
= (0,047 Kmol/Jam) x (16.336,2403 kJ/Kmol) = 771,539 kJ/Jam
Q CH3COOH(l) = n x CpΔT
= (5,242 Kmol/Jam) x (7.564,168 kJ/Kmol) = 39.654,278 kJ/Jam
128 Q H2O(l) = n x CpΔT
= (0,208 Kmol/Jam) x (4.513,986 kJ/Kmol) = 937,503 kJ/Jam
Q C6H5NHCOCH3(l) = n x CpΔT
= (0,143 Kmol/Jam) x (18.305,730 kJ/Kmol) = 2.615,108 kJ/Jam
Maka panas keluar Rotary Dryer = 1.960.152,232 kJ/Jam Jumlah panas yang dibutuhkan:
ΔQ = (Qout+ Quap) – Qin
= (1.960.152,232 + 79.794,118) – 919.272,248
= 1.120.674,102 kJ/Jam
Tabel B.11 Neraca Panas Rotary Dryer
Q Masuk (kJ/jam) Keluar (kJ/jam)
Umpan 919.272,248 -
Produk - 1.960.152,232
Uap Air - 79.794,118
Steam 1.120.674,102 -
Total 2.039.946,350 2.039.946,350 7. Heater Udara
Fungsi : Menaikkan temperatur udara sebelum masuk ke rotary dryer dari 30oC menjadi 100oC.
Panas yang dibutuhkan rotary dryer = Panas keluar heater udara
= 1.020.674,102 kJ/Jam a. Entalpi Masuk Heater udara
Suhu umpan = 30oC = 303 K Suhu referensi = 25oC = 298 K
Q Udara yang dibutuhkan rotary dryer = 1.020.674,102 kJ/Jam Cp dT Udara = 292,813 kJ/Kg
Maka, massa udara (m) = Q
CpdT Udara