Inspection and Testing Schedule Forms
To maintain the Fire System’s integrity, and comply with AS 5062-2006; correct installation commissioning, regular servicing must be conducted and logged. The forms are readily available on the website and design to assist the control and processing on the equipment.
Below is a list of the forms that are readily available.
Daily Service Check
Periodic Inspection
Annual Testing Schedules
Commissioning & Installation Report
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Muster is a registered trade mark of JSG Industrial Systems Pty Ltd - Copyright 2013 JSG Industrial Systems Pty Ltd ADDITIONAL REMARKS
SYSTEM ACCEPTANCE
This system has been installed in accordance with manufacturer’s design documentation and AS5062-2006 System installed by:
Name Signature
System accepted by:
Name Signature
Company Position
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Muster is a registered trade mark of JSG Industrial Systems Pty Ltd - Copyright 2013 JSG Industrial Systems Pty Ltd NOZZLE SCHEDULE
Quantity of nozzles from design:
Nozzle No.Nozzle Type Location Aiming Point
60° 120°
60° 120°
60° 120°
60° 120°
60° 120°
60° 120°
60° 120°
60° 120°
60° 120°
60° 120°
60° 120°
60° 120°
60° 120°
60° 120°
60° 120°
60° 120°
60° 120°
60° 120°
60° 120°
60° 120°
60° 120°
60° 120°
60° 120°
60° 120°
60° 120°
60° 120°
60° 120°
60° 120°
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Muster is a registered trade mark of JSG Industrial Systems Pty Ltd - Copyright 2013 JSG Industrial Systems Pty Ltd COMMISSIONING CHECKLIST
1. System Configuration LHD LOP ALARM ONLY 2. Cylinders (Containers):
Location Fill volume Quantity Size (Litres) Orientation
Cylinder bracket/straps, tight and secure Vibration eliminators fitted Cylinder charge pressure 13.7 bar
Cylinder label applied & marked Cylinder & valve checked for leaks 3. Remote Actuators: LOP circuit leak tested and secure Actuator leak tested Security tie fitted Location 1 Location 4 Location 2 Location 5 Location 3 Quantity 4. Detection Locations
Location 1 Location 4 Location 2 Location 5 Location 3 Quantity 5. Alarm Panel
All Functions Normal Engine shutdown delay secs Heat shrink on all cable connections 6. Discharge Test:
Point of actuation Engine shutdown tested All nozzle caps released Design discharge time Discharge within 10% of design Actual discharge time All surfaces receive uniform coverage 7. Signs & Warning Labels
In case of fire label installed in cabin Foam cylinder label installed on foam cylinder
Warning label - small installed in cabin Warning label - large installed in cabin
Manual actuator label installed Manual actuator arrow installed
Engine shutdown warning label installed at alarm Maintenance tag date punched - installed at location
Engine shutdown warning label installed and shut down time marked 8. Risk Being Protected
Engine 1 Turbo Gear box Cabin Hydraulic pump(s)
Engine 2 Alternator Transmission Brakes Walk way Other Risk Areas
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Muster is a registered trade mark of JSG Industrial Systems Pty Ltd - Copyright 2013 JSG Industrial Systems Pty Ltd
Name of Installer: Muster Certification No.:
Installation Company: Commissioning Date:
CLIENT DETAILS Customer:
Address:
Machine Make:
Model No.:
Serial No.:
Commissioning Location:
SERIAL NUMBERS Alarm Panel Serial No.:
Cylinder 1 Cylinder Serial No.: D.O.M: / /
Valve Serial No.: Valve Type: LHD LOP
Cylinder 2 Cylinder Serial No.: D.O.M: / /
Valve Serial No.: Valve Type: LHD LOP
Cylinder 3 Cylinder Serial No.: D.O.M: / /
Valve Serial No.: Valve Type: LHD LOP
Cylinder 4 Cylinder Serial No.: D.O.M: / /
Valve Serial No.: Valve Type: LHD LOP
Cylinder 5 Cylinder Serial No.: D.O.M: / /
Valve Serial No.: Valve Type: LHD LOP
Cylinder 6 Cylinder Serial No.: D.O.M: / /
Valve Serial No.: Valve Type: LHD LOP
Remote
ActuatorUnit 1 - Serial No.: Unit 3 - Serial No.:
Unit 2 - Serial No.: Unit 4 - Serial No.:
LOP Transducer Assembly Serial No.:
COMMISSIONING REPORT
Daily Service Check
Annual Testing Schedules
Periodic Inspection
Commissioning and Inspection Report
Risk Assessment
Risk management has become far more sophisticated in recent times as companies face the challenge of managing vast investments in capital equipment, as well as their human resources. Fire events, although low in probability, are often offset by catastrophic outcomes.
As such, the MusterII approach is to partner with clients to investigate the ”Big Picture” concept of fire prevention and suppression, and by utilising a comprehensive risk assessment procedure, follow a process whereby clients can, in real terms, reduce the risk of loss.
24/7
INTEGRITY MONITORING LOWER RISKDocumenting and Rating Each Fire Risk
The recommended approach is for the client to initiate communication and consultation. This will allow for an informed decision that identifies the hazards and risks. These risks on a predetermined scale and then agrees on suitable control measures to achieve the required level of protection. All hazards and risks related to specific known risk areas on the equipment. This will mean multiple risk analysis will need to be conducted and rated.
The MusterII system will form part of your ‘Fire Risk Reduction’ analysis, a critical step in the evaluation as seen below.
Fire Risk Analysis must be carried out to identify any areas which need to be addressed. This information will quantify the likelihood and consequence of the risk. This is done in order to create a safer work environment and comply with necessary fire legislations which may apply. Identification is the key; the system can only address the areas in which it is designed for and installed to suit. Areas that are not recorded in the analysis cannot be scaled by likelihood and consequence.
The MusterII Fire Suppression System allows you to assess all fire related risks and produces a comprehensive and itemised report.
Potential Fire Hazards Flow Chart
Fire Hazard Identification
Fire Risk Analysis
Potential Fire Hazard Locations
Determine Fire Scenarios
(Left) Prioritize Fire Risk
Fire Risk Evaluation
Quantify Level of Risk Determine Likelihood Determine
Consequence Fuel
Sources
Ignition Sources
Fire Effects Intended Operational Conditions, Foreseeable Misuse
and Human Errors
The Fire Risk Assessment Process
Communication and consultation
Monitoring and review Fire hazard
identification
Fire risk analysis
Fire risk evaluation Fire risk assessment
Are risks
acceptable Are risks
acceptable Fire risk
reduction Operate
Equipment
(Risks to safety, health, environment and property)
NO
YES
YES
Carbon Dioxide (CO2) ABE
AFFF Foam
Wet Chemical
Air / Water