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ASME CODES & STANDARDS

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Pandu Pratama Yudha

Academic year: 2023

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ASME CODES & STANDARDS

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ASME BACKGROUND

Founded: 1880

120,000 individual members; no corporate members

<400 staff

Not-for-profit organization

Focused on technical, educational and research issues

One of the world’s largest technical publishing operations

Holds numerous technical conferences worldwide

Offers professional development courses

Sets internationally recognized industrial and manufacturing codes and standards that enhance public welfare and safety

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WHAT IS A STANDARD?

A standard can be defined as a set of technical definitions and guidelines that function as instructions for designers, manufacturers, operators, or users of equipment.

Standards, not having the force of law, are considered

voluntary and serve as guidelines. ASME publishes

standards and accredits users of standards to ensure that

they are capable of manufacturing products that meet

those standards.

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WHAT IS A CODE?

A standard is a code when it has been adopted by one or more governmental bodies and is

enforceable by law, or when it has been

incorporated into a business contract.

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ASME CODES AND STANDARDS

ASME’s Codes and Standards organization develops and maintains standards and conformity assessment programs

First standard issued in 1884

Approx. 600 consensus standards

Over 100 ASME standards committees

Over 3,600 volunteer committee members

Standards address pressure technology, nuclear, safety, standardization, and performance test codes

Conformity Assessment programs to accredit manufacturers of equipment

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ASME CODES AND STANDARDS

ASME’s Voluntary Consensus Process

Openness, balance of Interests, consensus, due process

American National Standards Institute (ANSI) accredited procedures

Compliance with World Trade Organization (WTO) Technical Barriers to Trade (TBT) principles for international standards development

Transparency, openness, impartiality and consensus, effectiveness and relevance, coherence, and development dimension.

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HOW DOES ASME PRODUCE CODES AND STANDARDS?

ASME’s Council on Codes and Standards oversees six standards-developing supervisory boards and three advisory boards, which manage more than 100 committees and 3,600 volunteer members (see figure on next page).

The supervisory boards are responsible for pressure technology, nuclear installations, safety codes, performance test codes, conformity assessment, and standardization.

The advisory boards deal with international standards, hearings and appeals, and council operations.

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STANDARDS DEVELOPMENT STEPS

Initiate Standards Action

Prerequisite technical work, R&D

Draft standard – project team

Distribute to cognizant groups for review and comment

Standards Committee approval

Public review

Supervisory Board approval

ANSI approval

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ASME PRODUCTS

Codes and Standards

Conformity Assessment Programs

Training Courses

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ASME CODES AND STANDARDS

Component standards to ensure dimensional compatibility and to provide pressure / temperature ratings of piping, pipe threads, flanges, fittings, gaskets, etc.

Piping design and construction standards.

Boilers and pressure vessels.

In-service inspection, fitness-for-service evaluation, repair

and testing.

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CONFORMITY ASSESSMENT

ASME Product Certification Programs:

Boilers & pressure vessels

Nuclear components

Nuclear materials

Reinforced thermoset-plastic tanks

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CONFORMITY ASSESSMENT (CONTINUED)

ASME Accreditation Programs:

Pressure relief device testing laboratories

Boiler & pressure vessel inspection agencies (AIAs)

Elevator inspector certification bodies

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ASME - BOILER AND PRESSURE VESSEL CODE

12 volume or code sections:

I. Power Boilers II. Materials

III. Rules for Construction of Nuclear Facility Components IV. Heating Boilers

V. Nondestructive Examination

VI. Recommended Rules for the Care and Operation of Heating Boilers VII. Recommended Guidelines for the Care of Power Boilers

VIII.Pressure Vessels

IX. Welding and Brazing Qualifications

X. Fiber-Reinforced Plastic Pressure Vessels

XI. Rules for In-service Inspection of Nuclear Power Plant Components XII. Rules for Construction and Continued Service of Transport Tanks

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I. POWER BOILERS

This Section provides requirements for all methods of construction of :

power, electric, and miniature boilers;

high temperature water boilers used in stationary service;

and power boilers used in locomotive, portable, and traction service.

And Requirements for:

Boilers Fabricated by Welding;

Boilers Fabricated by Riveting (by reference only);

Water tube Boilers;

Fire tube Boilers;

Feed water Heaters;

Miniature Boilers;

Electric Boilers;

Organic Fluid Vaporizer Generators.

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II. MATERIALS

Part A-Ferrous Material Specifications

Part B-Nonferrous Material Specifications

Part C-Specifications for Welding Rods, Electrodes, and Filler Metals

Part D-Properties

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III. RULES FOR CONSTRUCTION OF NUCLEAR FACILITY COMPONENTS

DIVISION 1

Subsection NB- Class 1 Components

Subsection NC- Class 2 Components

Subsection ND- Class 3 Components

Subsection NE- Class MC Components

Subsection NF - Supports

Subsection NG - Core Support Structures

Subsection NH - Class 1 Components in Elevated Temperature Service

DIVISION 2

Code for Concrete Containments

DIVISION 3

Containments for Transportation and Storage

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IV. HEATING BOILERS

This Subsection provides requirements for:

design, fabrication, installation and inspection of steam generating boilers,

hot water boilers intended for low pressure service that are directly fired by oil, gas, electricity, or coal.

It contains appendices which cover approval of new material, methods of checking safety valve and safety relief valve capacity,

examples of methods of checking safety valve and safety relief valve capacity,

examples of methods of calculation and computation, definitions relating to boiler design and welding, and quality control systems.

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V. NONDESTRUCTIVE EXAMINATION

Requirements and methods for nondestructive examination which are referenced and required by other code Sections.

It also includes manufacturer's examination responsibilities, duties of authorized inspectors & requirements for qualification of personnel, inspection and examination.

Examination methods are intended to detect surface & internal discontinuities in materials, welds, and fabricated parts and components.

A glossary of related terms is included.

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VI. RECOMMENDED RULES FOR THE CARE AND OPERATION OF HEATING BOILERS

General descriptions, terminology and operation guidelines applicable to steel and cast iron boilers limited to the operating ranges of Section IV Heating Boilers.

It includes guidelines for associated controls & automatic fuel burning equipment.

Illustrations show typical examples of available equipment.

Also included is a glossary of terms commonly associated

with boilers, controls, and fuel burning equipment.

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VII. RECOMMENDED GUIDELINES FOR THE CARE OF POWER BOILERS

Guidelines to promote safety in the use of stationary, portable, and traction type heating boilers.

The section provides guidelines to assist operators of power boilers in maintaining their plants as safely as possible.

Emphasis has been placed on industrial-type boilers because of their extensive use. Contains Fuels for Routine Operation;

Operating and Maintaining Boiler Appliances;

Inspection;

Prevention of Direct Causes of Boiler Failure;

Design of Installation;

Operation of Boiler Auxiliaries;

Control of Internal Chemical Conditions

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VIII. PRESSURE VESSELS

Division 1 - Provides requirements applicable to the design, fabrication, inspection, testing, and certification of pressure vessels operating at either internal or external pressures exceeding 15 psig.

Division 2 - Alternative Rules, provides requirements applicable to the design, fabrication, inspection, testing, and certification of pressure vessels operating at either internal or external pressures exceeding 15 psig.

Division 3 - Alternative Rules for Construction of High Pressure Vessels, provides requirements applicable to the design, fabrication, inspection, testing, and certification of pressure vessels operating at either internal or external pressures generally above 10,000 psi.

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IX. WELDING AND BRAZING QUALIFICATIONS

Rules relating to the qualification of welding and brazing procedures as required by other Code Sections for component manufacture.

Covers rules relating to the qualification and re-qualification of welders, blazers, and welding and brazing operators in order that they may perform welding or brazing as required by other Code Sections in the manufacture of components.

General Welding Requirements

Welding Procedure Qualifications;

Welding Performance Qualifications;

Welding Data;

Welding Forms;

General Brazing Requirements

Brazing Procedure Qualifications;

Brazing Performance Qualifications;

Brazing Data;

Brazing Forms.

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X. FIBER-REINFORCED PLASTIC PRESSURE VESSELS

Requirements for construction of an FRP pressure vessel in conformance with a manufacturer's design report.

It includes production, processing, fabrication, inspection

and testing methods required for the vessel.

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XI. RULES FOR IN-SERVICE INSPECTION OF NUCLEAR POWER PLANT COMPONENTS

Rules for the examination,

in-service testing and inspection,

and repair and replacement of components and

systems in light-water cooled and liquid-metal

cooled nuclear power plants.

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XII. RULES FOR CONSTRUCTION AND CONTINUED SERVICE OF TRANSPORT TANKS

Requirements for construction and continued service

of pressure vessels for the transportation of

dangerous goods via highway, rail, air or water at

pressures from full vacuum to 3,000 psig and

volumes greater than 120 gallons.

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ASME – BPVC “U & S - STAMPS”

A Mark applied to the name plate of a pressure vessel by

an authorized shop or other organization to indicate that

the vessel has been fabricated in accordance with the

ASME BPVC section

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ASME – BPVC “U STAMPS”

Power Boilers - Section I

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ASME – BPVC STAMPS

Heating Boilers - Section IV

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ASME – BPVC “U STAMPS”

Pressure Vessels - Section VIII Division 1

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ASME – BPVC “U STAMPS”

Pressure Vessels - Section VIII Division 2

Pressure Vessels - Section VIII Division 3

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ASME – BPVC “U STAMPS”

Reinforced Plastic Vessels - Section X

Transport Tanks - Section XII

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ASME – BPVC “U STAMPS”

Nuclear Stamps

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THE ASME PRESSURE PIPING CODE (B31)

B31.1 - Power Piping

B31.2 – Fuels Gas Piping

B31.3 - Process Piping

B31.4 - Pipeline Transportation Systems for Liquid Hydrocarbons and Other Liquids

B31.5 - Refrigeration Piping

B31.8 - Gas Transportation and Distribution Piping

B31.9 - Building Services Piping

B31.11 - Slurry Transportation Piping Systems

B31.12 - hydrogen piping

B31G - Manual for Determining Remaining Strength of Corroded Pipelines

Referensi

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