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By

RICH SUTRISNO 11601063

BACHELOR’S DEGREE in

MECHANICAL ENGINEERING – MECHATRONICS CONCENTRATION FACULTY OF ENGINEERING AND INFORMATION TECHNOLOGY

SWISS GERMAN UNIVERSITY The Prominence Tower

Jalan Jalur Sutera Barat No. 15, Alam Sutera Tangerang, Banten 15143 - Indonesia

July 2020

Revision after Thesis Defense on 10 July 2020

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Rich Sutrisno STATEMENT BY THE AUTHOR

I hereby declare that this submission is my own work and to the best of my knowledge, it contains no material previously published or written by another person, nor material which to a substantial extent has been accepted for the award of any other degree or diploma at any educational institution, except where due acknowledgement is made in the thesis.

Rich Sutrisno

_____________________________________________

Student Date

Approved by:

Dr. Rusman Rusyadi, B.Eng., M.Sc.

_____________________________________________

Thesis Advisor Date

Dr. Eka Budiarto, S.T, M.Sc.

_____________________________________________

Thesis Co-Advisor Date

Dr. Maulahikmah G. S.Kom, M.Sc.

_____________________________________________

Dean Date

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Rich Sutrisno ABSTRACT

AUTONOMOUS OBSTACLE AVOIDANCE FOR QUADCOPTER

By Rich Sutrisno

Dr. Rusman Rusyadi, B.Eng., M.Sc., Advisor Dr. Eka Budiarto, S.T, M.Sc., Co-Advisor

SWISS GERMAN UNIVERSITY

Obstacle avoidance for UAV can help to increase safety feature on autopiloting flight of Autonomous UAV. The obstacle avoidance feature that can sense and react accordingly can significantly help and open much more opportunity for future autonomous UAV development. The goal of this thesis is to develop and test autonomous UAS and integrate obstacle avoidance feature to a standard quadcopter in autopiloting UAS. The quadcopter used in this thesis will use ArduCopter flight controller with distance sensor to detect and avoid simple shape static obstacle.

Experiment for the UAS system will include basic autonomous flight testing, simple mission testing such as point to point navigation and delivery mission and lastly testing for obstacle avoidance feature.

Keywords: UAV, Drone, Autonomous, Obstacle Avoidance, Quadcopter, UAS.

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Rich Sutrisno

© Copyright 2020 by Rich Sutrisno All rights reserved

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Rich Sutrisno DEDICATION

First and foremost, I dedicated this work for GOD’s glory.

I also dedicated this work to those who take action to make the future better than the present.

To all my friend, with special dedication in memory of Ari.

To all my relatives and family members especially in loving memory of my grandfather who inspired me to make a better future for everyone by helping others

unconditionally.

Actions speaks louder than words

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Rich Sutrisno ACKNOWLEDGEMENTS

Firstly, I thank GOD for all that is given to me to this day especially for the greatest support throughout making this thesis.

I would like to thank my Family that believe in me and for their continuous support, who played an important role which allows me to be in this position to accomplish

this thesis work.

To all my SGU friend who always support and help me socially and academically to finish my bachelor’s degree in time.

To all faculty member, lecturer, mentor and professor for their support and guidance that allows me to make this thesis with special mention to my advisor Rusman Rusyadi and co-advisor Eka Budiarto for their guidance that help me to accomplish

this thesis.

To all the church organization and employee for authorizing access to the complex for quadcopter testing.

And to those who directly or indirectly contribute by inspiring me to successfully completed this thesis.

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Rich Sutrisno TABLE OF CONTENTS

Page

AUTONOMOUS OBSTACLE AVOIDANCE FOR QUADCOPTER ... 1

STATEMENT BY THE AUTHOR ... 2

ABSTRACT ... 3

DEDICATION ... 5

ACKNOWLEDGEMENTS ... 6

TABLE OF CONTENTS ... 7

LIST OF FIGURES ... 11

LIST OF TABLES ... 15

CHAPTER 1 - INTRODUCTION ... 16

1.1. Background ... 16

1.2. Overview ... 17

1.3. Research Problems ... 18

1.4. Research Objectives ... 18

1.5. Significance of Study ... 18

1.6. Research Questions ... 18

1.7. Hypothesis ... 18

CHAPTER 2 - LITERATURE REVIEW ... 20

2.1. UAS ... 20

2.1.1. UAS classification ... 20

2.1.1.1. Organization Classification ... 21

2.1.1.2. Autonomy Classification ... 22

2.1.1.3. UAV Structural Classification ... 23

2.1.2. UAV ... 24

2.1.2.1. Quadcopter ... 25

2.1.3. Ground Control Station ... 25

2.1.4. Communication in UAS ... 26

2.1.4.1. Radio Control communication ... 26

2.1.4.2. MAV-Link Communication Protocol ... 27

2.2. On-board Flight Controller (FC)... 28

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2.2.2.1. Nvidia Jetson ... 29

2.2.2.2. Raspberry Pi ... 30

2.2.2.3. Arduino Family ... 31

2.3. Additional Module for autonomous UAS ... 31

2.3.1. GPS ... 31

2.3.2. Radio Telemetry ... 32

2.3.3. Servo ... 32

2.3.4. Landing Gear ... 33

2.4. Obstacle avoidance ... 33

2.4.1. Distance sensing ... 34

2.4.1.1. Principal of distance sensing ... 34

2.4.1.2. Sensor Types ... 35

2.4.2. Path planning ... 36

2.4.3. UAV control maneuvering ... 36

2.4.4. Currently available obstacle avoidance features in autonomous UAV 36 2.5. Potential architecture ... 37

2.5.1. (Nvidia Jetson and stereo camera) Potential architecture ... 37

2.5.2. (Raspberry Pi and stereo camera) Potential architecture ... 38

2.5.3. (Raspberry Pi and VIO tracking camera) Potential architecture ... 38

2.5.4. (Arduino and TOF sensor) Potential architecture ... 39

2.5.5. Comparison summary of studied architecture ... 40

2.6. Mathematical modelling ... 41

2.6.1. Coordinate system used for UAV modelling ... 41

2.6.1.1. ECEF coordinate system ... 42

2.6.1.2. NED coordinate system ... 42

2.6.1.3. Geodetic coordinate system ... 43

2.6.1.4. Body coordinate system ... 43

2.6.1.5. Vehicle-carried NED... 44

2.6.2. Translational Kinematics ... 45

2.6.3. Rotational Kinematics ... 46

2.6.4. Electrical Brushless Motors ... 46

2.6.5. Translational Dynamics ... 47

2.6.6. Rotational Dynamics ... 48

2.6.7. Equations of Motion ... 50

2.7. Control System Design ... 50

2.7.1. Simplified PID Control ... 52

2.7.2. Position Control ... 54

2.7.3. Attitude and Altitude Control ... 54

2.7.4. Angular Velocity Control ... 55

2.7.5. Motor control ... 56

2.8. Summary of literature review ... 57

CHAPTER 3 - RESEARCH METHODS ... 59

3.1. Basic Quadcopter Material ... 59

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3.1.2. Motors ... 60

3.1.3. Propellers ... 61

3.1.4. Electronic Speed Controller ... 62

3.1.5. Power supply and Battery ... 63

3.1.6. Remote Control Transmitter and Receiver ... 64

3.1.7. Power Module ... 65

3.2. Controller ... 65

3.2.1. ArduCopter (APM V2.8) ... 66

3.2.2. Firmware ... 67

3.2.3. Companion Computer ... 68

3.3. Supporting Module and component ... 68

3.3.1. U-blox GPS and compass Module ... 69

3.3.2. Telemetry Module ... 70

3.3.3. Servo module ... 71

3.3.4. TOF Sensor ... 72

3.3.5. Battery Monitoring ... 73

3.4. Calculation regarding the quadcopter ... 74

3.4.1. Power calculation for battery ... 74

3.4.2. Thrust calculation ... 75

3.4.3. Torque proportionality constant calculation ... 76

3.5. Architecture ... 77

3.5.1. The basic Quadcopter ... 80

3.5.2. Autopiloting Quadcopter (Autonomous) ... 80

3.5.3. Auto Delivery Quadcopter ... 81

3.5.4. Obstacle avoidance Quadcopter ... 82

3.6. Assembly of Quadcopter ... 82

3.6.1. Mechanical assembly quadcopter ... 82

3.6.2. Autonomous Quadcopter wiring ... 86

3.6.3. Servo module integration of delivery mission quadcopter ... 87

3.6.4. Obstacle avoidance architecture ... 88

3.6.5. Obstacle avoidance development ... 92

3.6.6. Obstacle avoidance integration ... 94

3.7. General methodology of autopiloting program ... 96

3.7.1. Initial installation for Mission Planner (Ardupilot software) ... 98

3.7.2. Initial setup for APM ... 100

3.7.2.1. Frame type setup ... 101

3.7.2.2. Accelerometer calibration ... 102

3.7.2.3. Compass calibration for direction heading ... 104

3.7.2.4. Radio and Remote Controller calibration ... 106

3.7.2.5. ESC calibration ... 109

3.7.2.6. Flight Mode Setting ... 112

3.7.2.7. Fail Safe setting ... 115

3.7.2.8. PID tuning ... 116

3.7.3. Optional setup for APM ... 118

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3.7.3.3. Setup for delivery servo module ... 126

3.8. Data Capture of the Testing (Log files) ... 127

3.8.1. Payload Testing ... 130

3.8.2. RTL Testing ... 133

3.8.3. Auto Delivery Testing ... 135

3.8.4. TOF sensor Testing ... 141

3.8.5. Obstacle Avoidance Testing ... 144

3.9. Testing flowchart ... 146

CHAPTER 4 - Testing Result and Discussion ... 149

4.1. Payload testing analysis ... 149

4.1.1. 100 grams testing ... 149

4.1.2. 200 grams testing ... 151

4.1.3. 300 grams testing ... 152

4.1.4. 400 grams testing ... 154

4.1.5. 500 grams testing ... 156

4.1.6. 600 grams testing ... 157

4.2. Payload and maneuvering testing Result ... 159

4.2.1. Thrust analysis ... 161

4.2.2. Stabilization analysis ... 163

4.3. Further analysis of quadcopter ... 165

4.3.1. Thrust analysis ... 165

4.3.2. Torque proportionality constant analysis ... 166

4.3.3. Validation of mathematical modeling ... 167

4.4. GPS accuracy results ... 168

4.5. Automatic delivery results ... 175

4.6. TOF sensor result ... 183

4.7. Obstacle avoidance results ... 187

CHAPTER 5 - Conclusion and Recommendations ... 191

5.1. Conclusion ... 191

5.2. Recommendation ... 191

GLOSSARY ... 193

REFERENCES ... 195

CURRICULUM VITAE ... 205

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Rich Sutrisno LIST OF FIGURES

Figures Page

Automated and autonomous UAS behaviour (Industrial and Group, 2004)... 22

Fixed Wing UAV (World Defence News, 2012) ... 23

Multirotor UAV Figure 4. Common multi rotor UAV ... 24

Six degree of freedom ... 24

Basic quadcopter motor arrangement (ArduPilot Dev Team, no date d)... 25

Virtual Cockpit of a GCS ... 26

FS-i6X two stick RC transmitter (FLY SKY, 2016) ... 27

MAVLink Message Frame (ArduPilot Dev Team, no date c) ... 28

ArduCopter FC ... 29

NVIDIA Jetson Modules (Serzhenko, 2020) ... 30

Raspberry Pi computer (Raspberry Pi, 2020) ... 30

UAV GPS Module ... 32

Radio Telemetry Module (ArduPilot Dev Team, no date g) ... 32

Types of servo motor (EG Projects, 2019) ... 33

Retractable UAV landing gear (Hobby King, no date) ... 33

Coordinate System for UAV modelling (Mohammad Ryan Dirgantara, 2018) ... 41

Body Coordinate System (Mohammad Ryan Dirgantara, 2018) ... 43

Vehicle Carried North-East Down (Mohammad Ryan Dirgantara, 2018) ... 44

Thrust and Toque free-body diagram (Mohammad Ryan Dirgantara, 2018) ... 46

Output with different value of kP in P control (Astrom and Hagglund, 1995) ... 53

Output with different value of kI in I control (Astrom and Hagglund, 1995)... 53

Output with different value of kD in D control (Astrom and Hagglund, 1995) ... 54

F450 Quadcopter Frame with landing gear ... 59

DYS 2212 brushless motor ... 60

DJI 9450 Self-Tightening Propeller ... 61

ZTW Spider 30A OPTO ESC ... 62

Tiger Li-po battery 5400mah 3s 45c ... 63

FlySky-i6 RC transmitter (Left) and FS-iA6 Receiver and bind plug ... 64

3-dr Power Module (ArduPilot Dev Team, no date a). ... 65

ArduCopter V2.8 APM FC Board ... 66

Available ArduPilot Firmware ... 67

Arduino Mega ... 68

U-blox GPS Neo 6M chip with compass module ... 69

3-dr Radio telemetry Module ... 70

TowerPro SG90 Servo Motor ... 71

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Motor speed bench testing by Boentoro (Boentoro, 2016) ... 77

Standard ArduPilot architecture ... 78

Quadcopter target architecture ... 79

Quadcopter assembly flowchart progress ... 80

Assembly of F450 frame (DJI, 2015) ... 83

Assembly of F450 landing gear ... 83

ESC to Motor and battery connector connection to the base PCB (DJI, 2015) ... 84

Final quadcopter assembly with integrated obstacle avoidance (Top View)... 85

Final quadcopter assembly with integrated obstacle avoidance (Bottom View) ... 85

Autonomous quadcopter wiring with supporting module ... 87

Servo module wiring with APM and companion computer ... 88

Architecture and flowchart of the obstacle avoidance ... 90

Screenshot of the obstacle avoidance program ... 91

Final weight of the qudcopter after assembly and integration ... 93

Final wiring of the obstacle avoidance feature to the quadcopter... 95

Program of the obstacle avoidance ... 95

Setup of RTL mode after obstacle avoidance integration ... 96

Flowchart for autopilot program ... 98

Mission Planner Setup Wizard ... 99

Windows security warning pop-up window ... 99

Mission Planner Application ... 100

Frame Type setup with Parameter Compare window ... 101

Manual Frame Type setup (X-QUAD) ... 102

Accelerometer Calibration setup window ... 103

Accelerometer Calibration of Tri-Copter ... 103

Tilt and leveling check in virtual cockpit... 104

Compass calibration window ... 104

Live Compass calibration pop-up window ... 105

New Mag Offsets pop-up window ... 105

Radio calibration window ... 106

Radio calibration powered and connection window ... 106

Radio calibration window with red markings ... 107

RC Radio calibration extreme position ... 107

Radio calibration window with red markings on Max. and Min. point ... 108

Radio calibration summary pop-up window ... 108

ESC Calibration window ... 109

RC Initial position ... 110

RC position for ESC calibration ... 110

Flight mode setup window ... 114

Complete setup for autonomous mission ... 115

Complete setup of failsafe autonomous mission ... 116

Example of test rig for PID tuning (Fields, 2017) ... 117

PID tuning window ... 118

Device Manager of USB to UART Bridge (Telemetry) ... 119

Drivers update for USB to UART Bridge (Telemetry)... 120

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USB to UART Bridge is recognised ... 121

Sik Radio Telemetry setup window ... 122

Sik Radio Telemetry setting ... 123

Connecting to UAV using Radio Telemetry ... 123

Battery monitoring module connection ... 124

Battery Monitoring window ... 125

Battery Monitoring calibrating window ... 125

Full parameter list view for servo module ... 126

Left: initial servo position, Right: Final servo position ... 126

Servo calibration window ... 127

Servo calibration result ... 127

Enabling data logging in Mission Planner GCS ... 128

Data flash section in Mission Planner GCS ... 128

Downloading data log in Mission Planner GCS ... 129

Example of data log graph in Mission Planner GCS ... 129

Payload testing rig with safety rope attachment ... 131

Additional weight attachment ... 132

Home drop pin on flight plan map ... 134

GPS 3D Fix seen from virtual cockpit ... 134

Successful connection the UAV to GCS... 135

Flight plan tab of ArduPilot GCS with homing drop pin ... 136

Additional information about the mission planner ... 137

Making flight plan in mission planner 1 ... 137

Making flight plan in mission planner 2 ... 138

Making flight plan in mission planner 3 ... 139

Making flight plan in mission planner 4 ... 139

Making flight plan in mission planner 5 ... 140

Saving flight plan in mission planner ... 140

Wiring of sensor to Arduino ... 142

Arduino Program for VL53L0X testing ... 142

Measurement rig for sensor distance testing ... 143

Testing of TOF sensor after integration ... 144

Testing flowchart of the research ... 146

Altitude vs time graph of 100g payload testing ... 150

Throttle vs time graph of 100g payload testing ... 150

Altitude vs time graph of 200g payload testing (- 1-meter offset)... 151

Throttle vs time graph of 200g payload testing ... 152

Altitude vs time graph of 300g payload testing ... 153

Throttle vs time graph of 300g payload testing ... 153

Altitude vs time graph of 400g payload testing (+ 1-meter offset) ... 155

Throttle vs time graph of 400g payload testing ... 155

Altitude vs time graph of 500g payload testing ... 156

Throttle vs time graph of 500g payload testing ... 157

Altitude vs time graph of 600g payload testing (with suspected offset) ... 158

Throttle vs time graph of 600g payload testing ... 158

Total weigth after final payload testing (600 grams testing) ... 159

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Real Yaw (RED) and Desired Yaw (GREEN) vs Time graph for 400 g testing ... 164

Lift testing provided by Boentoro (Boentoro, 2016) ... 165

Google eath image of the RTL testing ... 169

First RTL testing in church complex ... 170

Second RTL testing in church complex ... 171

Third RTL testing in church complex ... 171

Sketch of RTL testing in church complex ... 172

Sketch of additional RTL from other testing ... 173

GPS Multipathing of reflected signals ... 174

Flight plan of the first automatic delivery testing with actual path ... 176

First successful autonomous delivery testing... 176

Illustration of suburban delivery mission testing ... 177

Second delivery testing flight plan ... 177

Long delivery testing flight plan ... 178

Proof of three consecutive succesfull autonomous delivery testing ... 179

Proof of two consecutive succesfull long autonomous delivery testing ... 179

Illustration of three consecutive succesfull autonomous church complex delivery mission testing ... 180

Illustration of two consecutive succesfull long autonomous delivery mission testing ... 180

Illustration of all autonomous delivery test result ... 182

Measurement testing result of VL53L0X (0.5m, 1m, 1.25m max) ... 183

TOF testing graph after integration ... 185

Proof of changing flight mode (Blue or Pink loiter, Green auto) ... 187

Path planning of the second try from Dirgantara Thesis work (Mohammad Ryan Dirgantara, 2018) ... 187

Screenshoot of the quadcopter clearing the obstacle during autonomous delivery testing ... 188

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Rich Sutrisno LIST OF TABLES

Table Page

NATO UAS Classification Guide. September 2009 JCGUAV meeting ... 21

DoD UAV Classification ... 21

NASA UAS Classification ... 21

Summary of studied architecture ... 40

F450 Quadcopter frame full specification ... 59

DYS 2212 brushless motor full specification ... 60

DJI 9450 Self-Tightening Propeller full specification ... 61

ZTW Spider 30A OPTO ESC full specification ... 62

Tiger Li-po battery 5400mah 3s 45c full specification ... 63

3-dr Power Module Specification ... 65

U-blox Neo 6M GPS Module Specification ... 69

3-dr Radio telemetry Module Specification ... 70

TowerPro SG90 Servo Motor Specification ... 71

VL53L0X TOF Sensor Specification ... 72

1-8 S Battery Monitoring Module full specification ... 73

Wiring table for servo module ... 88

Flight mode available with ArduPilot ... 112

Collective data from Payload Testing ... 160

Compilation of RTL testing result ... 173

Collective data of delivery testing done ... 182

Testing result of 100 data of TOF sensor ... 185

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