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Delta Electric Servo Press - F Series

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Wandi Suhendri

Academic year: 2023

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Modification or modification of the servo press and controller is strictly prohibited as this may result in damage to the servo press or controller and hazard to personnel. Installing and wiring the servo press by people without relevant professional knowledge or licenses is strictly prohibited. Confirm that there is no one along the fence before operating the servo press and performing operations.

Do not laugh or talk to other workers while using the servo press; such incorrect behavior may result in collision of the servo press or injuries to other workers. Make sure that foreign objects do not get stuck or enter the servo press when performing maintenance or inspection. Random oil changes during maintenance may damage the performance of the servo press or the mechanical components.

Arbitrary changes to the maintenance schedule of the servo press and maintenance oil are strictly prohibited. When a servo press component is damaged, replacement with other brand components is prohibited, as this leads to so much damage to the performance of the servo press or the components.

Safety Information

  • Safety Information Before Use
  • Safety Information During Use
  • Safety Information During Maintenance and Under Other Circumstances
  • Location of Various Warning Stickers

Please confirm that there are objects that interfere with punching and pressing in the vicinity of the equipment. While the equipment is active, do not enter the operating area of ​​the equipment. While the equipment is active, if there are unusual sounds or burning smells, stop the equipment immediately and notify the company (Delta Electronics) or the contract supplier.

Equipment Operation Make sure the main power is off during inspections and when applying oil. Do not interfere with the equipment's operating range while checking the equipment. The gluing position is directly under the engine side. Avoid sticking your hands into the working area of ​​the press during operation to prevent injury from crushing.

The attachment position is next to the hook (AM-ASP-F002, AM-ASP-F001 series without hanging stickers).

Comprehensive System Structure

Component Description

Configuration Instructions

Wiring Instructions

  • Power System
  • Wiring Structure Diagram
  • I/O Control Wiring Method ............................................. 錯誤! 尚未定義書籤。
  • RS-485 Communication Control Wiring
  • Button Operation
  • A, B, Z Optical Linear Encoder
  • External Signal Control (Servo press and Sensor)

Motor PW U (red), V (white), W (black), PE (yellow/green) motor power output, please close securely and connect to the motor. The external physical button mechanism can be connected with two-hand trigger push switch, emergency stop button, reset button, alarm light, buzzer and other components to achieve the single-machine operation mode. AUX* Provides RS-485 for upper external control and A, B, Z phase optical linear encoder to form position closed loop control.

I/O IN/OUT* Can be connected to sensors, servo press or host controllers to implement IO input and output signals according to the pressing process.

Installation Setup

Hanging

  • AM-ASP-F050-XXXX / AM-ASP-F030-XXXX Model
  • AM-ASP-F010-XXXX / AM-ASP-F005-XXXX Model
  • AM-ASP-F002-XXXX / AM-ASP-F001-XXXX Model

Lock the lifting ring attached in the packing box to the corresponding hole in the hull. There are three mounting rings for this series of models, which can be selected by customers. Due to the lighter body of this series of models, there is no designed ring hole and assembly personnel can rely on removing the barrel.

Fixed Way

  • AM-ASP-F050-XXXX / AM-ASP-F030-XXXX Model
  • AM-ASP-F010-XXXX / AM-ASP-F005-XXXX Model
  • AM-ASP-F002-XXXX / AM-ASP-F001-XXXX Model
  • AM-ASP-F050-XXXX / AM-ASP-F030-XXXX Electric Control Box
  • AM-ASP-F010-XXXX / AM-ASP-F005-XXXX / AM-ASP-F002-XXXX /

Caution: Please note that the device must be tightly connected to the locking and clamping platform when clamping the servo press. Attention: Please note that the device must be tightly connected to the lock and fix Suggested digging size. Please keep a distance of 30mm around the heat distribution grid to ensure normal heat distribution.

Please keep a distance of 30mm around the heat distribution grid to ensure normal heat distribution.

Loading and Unloading Spindle Punch

  • AM-ASP-F050-XXXX / AM-ASP-F030-XXXX Model
  • AM-ASP-F010-XXXX / AM-ASP-F005-XXXX Model
  • AM-ASP-F002-XXXX / AM-ASP-F001-XXXX Model
  • Restrictions of Jig

For weight limits, refer to those shown in the [spindle front load requirements] catalog. When the limits are exceeded, the spindle will move down due to gravity at shutdown.

Equipment Care and Maintenance

  • Regular Check
  • Equipment Rust / Lubrication
  • Pressure Check and Calibration
  • Belt replacement

Please refill the lubricating oil of the shaft and screw in time according to the conditions of use. Supply oil to the position of the oil supply hole as shown in the figure. To maintain the service life of the machine, regular oil refilling is required.

Step 1: Move the servo press spindle to the oil filling point Step 2: Cut off the power. Step 6: Remove the oil plug and then install the oil plug on the oil port of the spindle. Step 9: Turn on and press the machine for full operation 3-5 times, you can complete the oil injection process.

The pressure point inspection is carried out according to the customer's usage habits and accuracy requirements. For the spot inspection, use the standard pressure load cell to press against the shaft of the press, and the pressing action is to check the dynamic movement of the press. Be careful in this part to contact and set the pressure limit to avoid overpressure.

If the pressure value of the machine is abnormal, and it is confirmed by point inspection, in order grease gun. For the print correction procedure, please refer to the contents of the operation manual for verification. Warning: Abnormal pressure values ​​that often occur are mainly due to overpressure of the press due to incorrect machine operation settings.

A slight overpressure can be corrected and restored, but severe overpressure cannot be corrected and the load cell is damaged.

Common Problems and Abnormal Exclusion

Common Problems

Abnormal Exclusion

  • Release Brake Process(Applicable to CE version)

Place a support piece near the main shaft to support the main shaft to prevent the main shaft from sliding and hitting the machine when the brake is released. Disassemble the top cover of the press and remove four screws around the top cover with a No. Reconnect the 24V DC power supply to the connector and tighten it to provide power to the brake module.

Safety note * The spindle can move down with the weight of the fixture attached to it, so make sure there are no foreign objects under the spindle. Step 6. Manually turn the gear above the press counterclockwise to move the spindle up to a safe position. Step 7. Manually turn the gear above the press counterclockwise to move the spindle up to a safe position.

Figure 6.2 Upper cover screw position and screw type support piece
Figure 6.2 Upper cover screw position and screw type support piece

Gambar

Figure 6.1 Check for dangerous objects under the spindle
Figure 6.2 Upper cover screw position and screw type support piece
Figure 6.3 Upper cover remove schematic diagram
Figure 6.4 Disassemble 24VDC wiring from connector
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Referensi

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