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User Manual Weighing B520

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XK3124 ( B520 )

Weighing Controller

Technical Manual

(2)

CAUTION

OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE DEVICES.

CAUTION

FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD, PLEASE CONNECT TO PROPERLY GROUNDED OUTLET.

©Mettler-Toledo, Inc. 2007

No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose without the express written permission of Mettler-Toledo, Inc.

METTLER TOLEDO® and TraxDSP® are the trademarks of Mettler-Toledo, Inc. This product is under patent protection.

WARNING

ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THIS EQUIPMENT.

CAUTION

DISCONNECT ALL POWER TO THIS UNIT BEFORE INSTALLING, SERVICING, CLEANING, OR REMOVING THE FUSE. PLEASE WAIT 30 SECONDS BETWEEN TWO POWER CYCLES.

METTLER TOLEDO RESERVES THE RIGHT TO MAKE REFINEMENTS OR CHANGES WITHOUT NOTICE.

(3)

CONTENS

PRECAUTIONS ... 1

1. INSTALLATION... 2

1.1 I

NSPECTION

...2

1.2 I

NSTALLATION

...2

1.3

SYSTEM

C

ONNECTION

...3

1.3.1 Connect the Power Cable...4

1.3.2 Connect the Load Cell...4

1.3.3 Serial Port...5

1.4 D

ISCRETE

I/O ...5

1.4.1 Discrete Input...5

1.4.2 Discrete Output ...7

1.5 I

NTERNAL

J

UMPERS

...10

2. OPERATION... 11

2.1 D

ISPLAY AND

K

EYBOARD

...11

2.2 O

PERATION

...12

2.2.1 Power-up ...12

2.2.2 System Beep...12

2.2.3 Zero ...12

2.3 S

ETTING

P

ARAMETERS

...13

2.3.1 Setting Recipe ...13

2.3.2 Read total weight and total packages...15

2.4

T

ARGET

...15

2.4.1 Target configuration...15

2.4.2 Package Counting...18

2.6 C

LEAR

T

OTALS

...21

2.6.1 clear recipe total weights and total packages ...21

2.7 Date and Time ...22

2.8 P

RINTING

...24

2.8.1 Printing bagging details ...24

2.8.2 Recipe Total Report...24

2.8.3 Print current recipe ...25

2.8.4 Print all recipes ...26

2.8.5 Print summary of all recipes...27

2.9

WEIGHING MODES

(S

EQUENCE

D

IAGRAM

) ...29

2.9.1 Bulk weighing...29

2.11.4 Weighing Indicator Mode(PLC mode)...32

2.11.5 Loss in weigh Mode ...33

3. CALIBRATION AND SYSTEM CONFIGURATION... 34

(4)

F4 Serail Port ...43

F5 Password ...44

F6 Auxiliary Function ...45

F8 Diagnose ...46

4. MAINTENANCE... 47

4.1 E

RROR

...47

4.2 E

RROR

C

ODE

...47

5 DATA BRIEF... 48

5.1 H

ARDWARE

...48

5.2 S

OFTWARE

...48

5.3 S

PECIFICATIONS

...48

5.3.1 Scale...48

5.3.2 Power ...48

5.3.3 Display and Keypad...48

5.3.4 Temperature characteristic...49

5.4 I

NSTALL

S

IZE

...49

6. APPENDIX: SOFTWARE UPDATE... 50

6.1 C

ONNECTION

...50

6.2 S

YSTEM

A

PPLICATION

S

OFTWARE

...50

6.3 U

PDATEING

S

TEPS

...50

7.APPENDIX2: DATA FORMAT... 55

7.1 MT-

CONTINUOUS OUTPUT

...55

7.2 MODBUS ...56

7.2.1 Connection Sketch Map in RS485 network ...56

7.2.2 MODBUS Address Mapping...57

8 APPENDIX 3 SETUP TREE ... 60

9. APPENDIX4 FACTORY DEFAULT... 61

(5)

Precautions

For your effective maintenance, please fill in this sheet:

Equipment name Product No. Asset No. Admin. Other information B520

Weighing Controller

Chapter guide:

Chapter Readers Other information

Operation System Engineer,Service & maintenance, Operators Configuration System Engineer,Service & maintenance

Installation System Engineer,Service & maintenance Technical details System Engineer,Service & maintenance Software Update System Engineer,Service & maintenance Data format System Engineer

MODBUS protocol System Engineer

The B520 weighing controller includes the following functions::

B520 standard functions ( setup in F2.1 ) 1、 Weighing Indicator(controlled by PLC) mode 0 2、 bulk weighing(flow indicator) mode 1 3、 bagging with hopper mode 2 4、 bagging no hopper mode 3 5、 Loss-in-weight bagging mode 4

(6)

1. Installation

Always remove power before connecting or disconnecting any internal electrical component or external cables.

1.1 Inspection

Verify the contents and inspect the package immediately upon delivery. If the shipping container is damaged, check for internal damage and file a freight claim to the carrier if necessary. If the container is not damaged, inspect the terminal and each component for possible shipping damage.

If any package content is damaged or losing, please contact our Customer Service for support.

Please keep the shipping package for service and maintenance.

1.2 Installation

Please read this chapter before installing the B520 controller.

Make sure the power has been removed before installation.

1. Cut a hole at the controller box.

(refer to Chapter #5.4 for the hole size)

B520 Box hole

2. Insert the B520 controller from front panel and note the rubber is on the front panel.

B520 rail

3. Inset the rail from offside.

Seal

B520 Screw

(7)

1.3 system Connection

Rear Pannel wiring definition

Rear Pannel with option board

Caution:

please remove the power before connecting or disconnecting the wirings.

(8)

B520 Internal:

1.3.1 Connect the Power Cable

The controller supports universal power supply ranging from 87V to 264V, 50~60 Hz.

Ferrites

In order to meet certain electrical noise emission limits and to protect the B520 from external influences, it is necessary to install a ferrite core on each cable connected to the terminal.

Wrapping should be done as close to the enclosure as possible.

1.3.2 Connect the Load Cell

If more than one load cells is installed,all load cells should be connected to the junction box first. The combined signal will be sent to B520. To protect the B520 from external influences, the cable between junction box and B520 should be properly shielded. We advise to use the special shield cables supplied by METTLER-TOLEDO.

In addition, the maximum cable distance must be reviewed. The following table provides recommended maximum cable lengths based on cell type and cable gauge.

Number of 350Ω load cell 24 gauge (meters)

20 gauge (meters)

16 gauge (meters)

To B520

(9)

Wiring definitions for the analog load cell connector:

Pin Standard 6-wire Cable 4-wire Cable Junction box

+EXC Green Green

+SEN Yellow

Green

(short pass two Pins) Yellow

+SIG White white White

SHLD Thick Yellow Thick Yellow Yellow-Green

-SIG Red Red Red

-SEN Blue Blue

-EXC Black

Black

(short pass two Pins) Black 1.3.3 Serial Port

B520 supports two serial ports: COM1(RS232) and COM2(RS485).

Pin Description Protocol Function

485A RS485A

485B RS485B RS485 Remote Serail communication.

Support MODBUS rprotocol RXD RS232

Receive TXD RS232 Send

RS232

Support point to point communication。

COM COM (Maximum output 100mA)

Two serial ports are supporting MT-Continuous, CTPZ and MODBUS communication protocols.

1.4 Discrete I/O 1.4.1 Discrete Input

The Controller contains 8 discrete inputs (4 inputs on main board and another 4 on option board). They are defined as below:

Pin Description PLC

mode

Bulk mode

Hopper mode

No-Hopp er mode 1 IN1 run(auto)/stop(manual)

2 IN 2 Emergency Stop Bag clamp/ loose 3 IN 3

Last Bag - - -

4 IN 4 Accept tolerance -

COM1 External power supply - Gound

+24V External power supply + Positive port 24V Descrete I/O option board definition

5 IN5 Sever-valve in poition -

(10)

COM2 External power supply - Ground +24V External power supply + Positive port 24V

Pin Description

run(auto) /stop(manual)

If the input is High-level (connect to +24V pin), controller starts automatic bagging mode;

If the input is low-level (cut off from +24V pin), controller retun to manual mode after current bagging sequence finished.

Emergency Stop

When this pin is high-level (Connect to +24V), controller starts emergency stop process. All discrete output is disabled.

Bag clamp/

loose

Signal valid in rising edge and clamp/loose action is internal interlocked.

Last bag When this input is in high-level, controller adds this last package into total weight. Controller doesn’t compare this weight with the target value. After the last bag weightment completed, Bagging sequence stops. (valid in feed sequence of Bulk Weighing mode ).

Accept tolerance

When this pin is low-level, and the weight has exceeded the target acceptable tolerance, this input being high-level (connect with +24V) will make the controller ignore out-of-tolerance alarm, and accumulate total weight and continue bagging sequence.

Sever-valve in poition

If the sever-valve is installed, the controller detects whether the valve has been completely closed (connect with +24V pin). If not, the next sequence will not start.

Destitute Material

If this input is level-level, the controller stops after current sequence is done, until the input returns to high-level. (only valid in Bulk Weighing and Hopper Batching mode).

This input can also be used for starting bagging sequence.

Full Material When this input detected, controller sends an output signal, which can be used to stop discharging more material unit this signal return low-level. (valid in Hopper and No-Hopper mode).

This signal can be used for dumping the material after weighing.

Hopper Ready/

bag clamped

Start bagging sequence when this port is connected with +24V pin;

In None-hopper mode, the input signal from this pin means bag has been clamped. The controller will tare the scale and start bagging;

In hopper mode, a signal from this pin means the hopper door is in position.

COM COM1 and COM2 should be connecting to the cathode of the external power 24V supply.

+24V Connect to anode of external 24V power supply. The input signal is valid when the port is shortening with +24 pin.

(11)

1.4.2 Discrete Output

The Controller contains 12 discrete outputs (4 outputs on main board and another 8 on option board). They are defined as below:

Pin Description PLC mode Bulk

mode

Hopper mode

No-Hopper mode

1 OUT1 Fast feeding

2 OUT 2 Middle feeding 3 OUT 3 Fine feeding

4 OUT 4 Discharge -

Descrete I/O option board definition

5 OUT 5 Clamp Bag - -

6 OUT 6 Flap / vibration - -

7 OUT 7 Cycle completed - -

8 OUT 8 Out of tolerance

9 OUT 9 Rising platform - - -

10 OUT 10 Zero

11 OUT 11 Sever-valve output

12 OUT 12 (reserved) - - - -

Pin Description

Fast Feeding This output is on when in fast feeding mode. (shorten with +24V pin) Middle

Feeding

This output is on when in middele feeding mode. (shorten with +24V pin).

Fine Feeding This output is on when in fine feeding mode. (shorten with +24V pin).

Discharge This output is on when in discharging material. (shorten with +24V pin).

Clamp This output turns on to control the bag-clamp action. (shorten with +24V pin).

Flap / vibration

To control the falp or vibration action. (shorten with +24V pin).

Cycle completed

When the preset total number of weighing packages is achieved, this output turns on. (shorten with +24V pin)

Out of tolerance

This output turns on when the weight value has exceeded the range of the target tolerance. (shorten with +24V pin)

Rising platform

In No-Hopper mode, when the weight arrives the threshold to rising the platform, this output turns on. (shorten with +24V pin)

Zero When the current value is within the range of the user-defined Zero tolerance, this output turns on. (shorten with +24V pin).

(12)

Notice: If the external equipment has not freewheeling circuit, please add freewheeling diode.

Connecting B520 discrete I/O with external equipments.

The following figures show how to connect B520 discrete I/Os with external equipments. the Relays and indicating lights are controlled by B520. And keys and switches are connected to B520 discrete inputs. All discrete outputs are photoelectric isolated in B520.

The Discrte outputs on B520 main board and option board are all photoelectric isolated, compatible with PLCs, directly drive relays and transistors. The outputs have overvoltage protection and over-current protection. All outputs need a +24V external power supply and have the same COM port.

(13)

B520 main board

photoelectric isolated

B520 option board

photoelectric isolated

(14)

Output character:

Output Status

High-level ~23V (24V - 1V) Enable

Low-level 0V (high resistance) Disable

current 200mA/each channel (max)

Input character:

Input

High-level 10 - 24V

Low-level 0 - 5V

1.5 Internal Jumpers

Notice: To avoid program be damaged, K1-4 jump must be OFF before recycle the power.

Jumper settings:

Status K1-1 K1-2 K1-3 K1-4

Normal OFF OFF OFF OFF

Setup mode ON OFF OFF OFF

Program update OFF OFF OFF ON

F1 menu protect- ion(metrology protection)

OFF ON OFF OFF

(15)

2. Operation

2.1 Display and Keyboard

Indicator light Function

RUN This light on When Bagging sequence is running.

Net Light on when B520 displays NET weight.

~ Light on when scale in Motion.

Clamp Light on when bag is clamping.

>>> Light on when in Fast Feeding mode.

>> Light on when in Middle Feeding mode.

> Light on when in Fine Feeding mode.

Dis. Light on when in material discharging mode.

Over Light on when current weight is out of the preset target tolerance.

Flap Light on when the flapping output is enabled.

Shake Shake/rising platform. In no-hopper mode, this light on when rising-platform action is enabled.

Snap Light on when sever-valve output is enabled.

Panel key Function

0-9 Numeric or preset value input Recipe key,

(16)

Zero key,

Do zero operation while in zero range.

While entering number, pressing this key will clear the rightest digit.

ESC key,

Escape current operation, and return to normal display mode.

CLEAR key,

While entering number, the mistake entered numbers will be cleared., SELECT key,

Select functions.

ENTER key,

Confirm selected functions.

2.2 Operation 2.2.1 Power-up

As B520 starts, all displayer and indicating LEDs light up for checking. Then it displays product model‘b520’, product number ‘151769’, and software version‘LX.XX’.

When all slef-checking is passed, B520 goes to normal weight mode.

The main displayer displays current weighing value. And the auxiliary displayer shows weighing total or package numbers, which can be shifted by pressing key.

Before entering into setup mode, B520 needs a password to authorize user’s operation. The default password is 8888. It’s recommended that user changes this password to protect the system settings.

2.2.2 System Beep

Short Beep: operation accepted

Long Beep: illegal input or invalid operation.

2.2.3 Zero

Zero operation is disabled while scale in motion or out of preset zero range.

Notice:

When runs in automatic mode, system will not accept external zero command. Zero opteration is allowed only in Manual mode.

(17)

Before pressing ,B520 dispalys:

2.3 Setting Parameters 2.3.1 Setting Recipe

Pressing key. B520 displays current recipe #.

B520 can save 10 recipes(0~9)

Pressing key to select #5 recipe or select recipe # by pressing key.

Pressing key to modify the details of recipe #5: SP(target), SP1(middle speed feeding), SP2 (fine feeding) and Pr(preact).

(18)

Example:

Pressing : B520 displays current recipe #.

Main displayer shows [No . ]

Auxiliary displayer shows[ X] (X is current recipe #);

The other recipe # can be selected by pressing key or by using numric keys directly.

Enter ‘5’ directly

Pressing ‘Enter’ key target

middle speed feeding

fine feeding

preact

zero tolerance range (empty range)

Out of tolerance range

Notice:

In 1 speed feeding mode, SP1 and SP2 is disabled.

If target tolerance is disabled, the SP_H is invisible.

No.

- - - 0

SP1

2 5. 5

SP2 5. 5

Pr 0. 7

OL_l 0. 5

No.

- - - -5

SP_H 0.5 SP 3 5. 5

(19)

2.3.2 Read total weight and total packages

2.4 Target

2.4.1 Target configuration

Some parameters may not be displayed depends on user settingsin F2.2.

Target comparison example (3 speeds feeding):

Target = 20 kg, Fast Feeding threshold (SP1) = 5 kg, Middle Feeding threshold (SP2) = 3 kg, Preact (Pr) = 1kg

During running the feeding sequence, when current diplayed weight > (20-5) =15kg, the discrete output #0 will be open (fast feeding stopped). Then when current weight >

20-3=17kg, discrete output #1 will be open (middle speed feeding stopped). When current displayed weight > 20-1=19kg, discrete output #2 will be open (fine feeding stopped). A round feeding sequence finished.

In normal weighing mode, pressing key to display total packages.

pressing key again, B520

displays total weight

(20)

Pressing k eys to enter new target 500.00kg.

Pressing key,B520 displays current recipt#. Pressing key to displays the target of this recipe.

Pressing key to set Fast Feeding threshold

Pressing keys to

input new SP1 to 20.00kg

Pressing key to set middle speed feeding threshold.

Pressing to set new SP2

as 4.00kg.

(21)

pressing keys to set new preact weight as 0.50kg

Pressing keys to input new

Zero Tolerance value 0.15kg.Pressing to next section.

Zero tolerance is used for judging whether the discharge sequence completes.

In Hopper packaging mode, displayed weight being in tolerance range means the scale is empty, closing the dichaging valve and ready for next bagging sequence.

In No-Hopper mode, the package tare must be in zero tolerance range

If F2.6 =1, target tolerance is enabled.

pressing keys to input new

target tolerance 0.5kg.

pressing key to exit the recipe configurating mode.

(22)

Using short-cut keys can also configure the recipe parameters:

Keys Function Description

Tare A Nonstandard function in liquid filling mode, taring.

Preset Acc Preset accumulation weight. When current total weights reaches Preset Accumulation, B520 stops current feeding sequence. (only valid in Bulk feeding mode).

Preset No Preset total package number. When preset packages reaches, B520 stops current feeding sequence and discrete OUT7 is on. (only valid in Hopper or No-hopper feeding mode.)

Ton Ton weight (valid in Hopper-weighing mode Preact Set preact weight value.

Zero Tol When the weight is in zero tolerance range, the discrete output10 turns on.

Span Tol Target Tolerance (“OL_H”). When Weight > Target + Span Tol , or Weight < Target – Span Tol, the out of tolerance discrete output turns on.

Fast Fast Feeding threshold (SP1). (valid when F2.2=2)

Middle Middle feeding threshold (SP2). (valid when F2.2=1 or F2.2=2) Final Weighing Target (SP)

The function description displays on auxiliary screen, when a function is pressed. Press numeric keys again to modify the parameters. Pressing keys to save the new value.

2.4.2 Package Counting

If the total packages of this weighing cycle reached a preset number, B520 stops current weighing sequence.

This function is disabled in PLC mode and Bulk weighing mode.

(23)

To start a new weighing cycle,please press key to continue.

For example, if the total packages of one cycle are 650, press Keys to input new value and then press key to save.

When weighing packages reached the preset counts, B520 stops bagging sequence and displays ‘END’.

Press key to evoke total package presetting window. B520 displays current preset packages of one weighing cycle

(24)

2.5 System Setup

Keys in setup :

: While inputing number, pressing this key to clear a number. In others, pressing this key to previous menu. For example, the current active menu is F1.2, if pressing this key, system will return to display F1.1.

: Switch the valid setup selections.

0: function is disabled 1: function is enabled.

Numeric keys: Input numbers directly, for example, to enter scale capacity in F1.2.

Some system parameter has a list of selections, such as ‘0’ and ‘1’, users can While B520 is in normal weighing mode,

press key to select Setup mode.

Press key, a security password is required.

System displays the first setup menu.

The factory default password is

8888.press keys,

then press key to enter setup menu.

(25)

2.6 Clear Totals

2.6.1 clear recipe total weights and total packages

Pressing key, system displays ‘CLR1’

Press to start clearing current recipe totals.

If wants to clean all recipe’s totals, pressing until the auxiliary screen displays CLR2(both total package counts and total weight will be cleared.)

Press to start clearing

automatically.

Notice: the total can not be restored once it is cleared.

Pressing key, System displays

‘SETUP’.

(26)

2.7 Date and Time

In setup mode, jumping to F5.3, user can press key and press to set sytem date and time.

Date format: XX . XX. XX (Year.Month.Date)

Time format: XX . XX. XX (Hour.Minute.Second)

Pressing key can switch focus between the numbers need changing. Then press the numeric keys to input new date/time. And press key to save the new values.

Press key and input assword to evoke setup mode.

Jump to F5.3. This is Date/Time setup section.

Press ‘1’ and keys, to enter open setup page. B520 first displays system date.

Press key to move focus to the number that need to be change. Then enter new number by numeric keys.

(27)

Press to set sytem time.(the

displayed time still keeps on updating with system clock)

press key to save new time/date.

(28)

2.8 Printing

To enable printing function, current serial port definition command output (F4.3=2).

2.8.1 Printing bagging details Wide format: (F4.8 = 0 ;F4.9 = 0)

Bagging Detail

No. Date Time Recipe Target

(kg)

Gross (kg)

Tare (kg)

Net (kg)

tolerance

(kg)

1 07/07/08 13:54 1 30.00 30.50 0.51 29.99 - 0.01

2 07/07/08 13:56 2 50.00 50.53 0.51 50.02 0.02

3 07/07/08 13:58 1 30.00 30.51 0.51 30.00 0.00

4 07/07/08 14:00 3 25.00 25.52 0.51 25.01 0.01

5 07/07/08 14:02 4 75.00 75.49 0.50 74.99 - 0.01 Narrow format

Bagging Detail Unit: kg

Recipe: 0

No Weight 1 29.99 2 30.01 3 30.00 4 29.99 5 30.00 2.8.2 Recipe Total Report

press to load function menu. And press to select print mode. When displays ‘Prt1’, system is ready to print recipe totals.

print to start printing.

(29)

Wide format:

Current recipe total

2007/07/08 14:14 Recipe

No

Target(kg) packages Gross (kg) Tare (kg)

Net (kg)

tolerance

(kg)

1 30.00 123 3751.60 61.53 3690.07 +0.07

Narrow format:

2.8.3 Print current recipe

Wide format:

Current Recipe Recipe total

Unit: kg

Recipe 1 package 123

Total 3690.07

2007/07/08 14:33 When displays ‘Prt2’, system isready

for print, then press to start printing.

Press key and key to enable recipe-printing function.

(30)

Narrow Format:

Recipe Summary

2.8.4 Print all recipes

Wide Format

All Recipes 2007/07/08 14:33

Recipe:4 Unit: kg

Shift 1

Recipe 75.00

Total packages 1000 Total weight 75000.0

3

2007/07/08

Recipe Target(kg) Fast Feed(kg)

Fine Feed (kg)

Preact(kg) Zoro Tol.(kg)

Target Tol(kg)

0 20.000 10.000 4.000 0.500 0.500 0.600

1 50.000 30.000 20.000 0.500 0.500 0.600 2 0.000 0.000 0.000 0.000 0.000 0.000 3 0.000 0.000 0.000 0.000 0.000 0.000 4 0.000 0.000 0.000 0.000 0.000 0.000 5 0.000 0.000 0.000 0.000 0.000 0.000 6 0.000 0.000 0.000 0.000 0.000 0.000

Load system function list by Pressing key. Keep on press key unitl screen displays ‘Prt3’.

Press key to start printing all recipe settings.

(31)

Narrow Format

(only recipe #0 listed below)

2.8.5 Print summary of all recipes

Wide Format

Total Recipe Report

日期:2007/07/08 Recipe Target(kg) Package Gross Tare Net Tolerance(kg)

2007/07/08 15:38 Unit: kg

Recipe No 0

Target 20.000

Fast Feed 10.000

Fine Feed 4.000

Preact 0.500

Zero Tol 0.500

Target Tol 0.600

Load system function list by Pressing key. Keep on press key unitl screen displays ‘Prt4’.

Press key to start printing all recipe settings.

(32)

3 0.000 0 0.000 0.000 0.000 0.000

4 0.000 0 0.000 0.000 0.000 0.000

5 0.000 0 0.000 0.000 0.000 0.000

6 0.000 0 0.000 0.000 0.000 0.000

7 0.000 0 0.000 0.000 0.000 0.000

8 0.000 0 0.000 0.000 0.000 0.000

9 0.000 0 0.000 0.000 0.000 0.000

Narrow Format

(only recipe #0 listed below) Total Recipe Report 2007/07/08 15:39

Unit: kg

Recipe # 0

Packages 2 Total 60.30

(33)

Hopper ready(IN8)

Comparision Delay (F3.1)

Net

Time

Target(SP) Pr (out3) SP2(out2)

SP1(out1)

+Tol

-Tol

Run(IN0)

SP1(out1) SP2(out2)

discharge(out4)

Sequence Diagram 1

Preact(out3)

Motion-check delay F(F3.2)

2.9 weighing modes (Sequence Diagram) 2.9.1 Bulk weighing

Bulk weighing has two different modes.

1: if Preset accumulation weight is zero (Preset Acc = 0), B520 is working in Bulk Weigh-in mode. System repeats feeding sequence with preset target, until the Last Bag discrete input signal (IN 3) received. System accumulates the total weights and starts to discharge material.

2: If Preset accumulation weight is not zero(Preset Acc≠ 0), B520 is working in Bulk Weigh-out mode. When material in hopper has added to preset weight, system accumulates current weight into totals, and start discharging.

(34)

Stable checking(F3.2) Hopper ready(IN8)

Net

Time

Target(SP) Pr (out3) SP2 (out2)

SP1 (out1)

+Tol

-Tol

start(IN0)

SP1(out1) SP2 (out2)

Clamp delayF3.12 Clamp requese(IN3)

discharge(out4) Pr (out3) Compare delay(F3.1)

Bag-clamp output(out5)

OFF ON

Loose-bag delay(F3.13) flap(out6)

2.9.2 Hopper weighing

In this mode, the weighing prossecss is performed in the hopper. The bagging cycle finishes when target reached and the bag-clamped signal is received.

The controller can also control the flapping action if necessary.

(35)

Clamp(out6) Pr(out3)

Net

Time Target(SP)

Sp2(out2)

SP1(out1)

+ tol

- tol

Run(IN0)

SP1 (out1) SP2(out)

Pr(out3)

Rising platform(out9) Tare Clamp output(out5)

OFF ON

Auto Tare

Auto clear

Clamp(F3.6)

Clamp delay

Clamp time

2.11.3 No-Hopper Weighing

This is a bagging sequence with clamping-bag, discharging and other actions. Controller starts bagging sequence after receiving clamping input signal.

Before a bagging cycle starts, controller does tare operation. And when discharging finished, the tare value is cleared automatically.(The tare times can be set in setup menu)

B520 will check the material bag has been in position, or else, controller will stop to wait for for this input or give a alert.

clamp(IN3)

(36)

2.11.4 Weighing Indicator Mode(PLC mode)

In this mode, B520 only works as an weighing indicator. When controller started, no input signal is required. The timing parameter can be set in setup menu. The discharging output means bagging sequence finished.

In this mode, B520 is usually a node of PLC network.

Comparision Delay (F3.1) Motion-check delay (F3.2)

SP1 (out1)

Pr (out3)

Net

Time

SP2 (out2)

+ Tol

- Tol

Run (IN0)

Zero(out10) SP1 (out1)

SP2 (out2) Pr (out3)

Sequence Diagram 4

Zero Tol

Target (SP)

Weighing finished(Out4)

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2.11.5

Loss in weigh

Mode

When F2 .1 is selected as 4, system works in Loss-in-weigh mode. In this mode, two extra data-settings are added in recipe-setup page: L_SP and H_SP. The “L_SP” is material-low threshold weight and “H_SP” is material-high threshold weight.

Weighing Process:

1: check Meterial-Low input signal. This is an optional selection which can also be disabled in F2.7. if enabled, B520 will not add material (loss weight), until IN6 is high-level;

2: After receiving a bag-clamp input signal, B520 turns on the clamp-bag output signal and waiting the clamp-in-position input signal. (Bag-clamping function is selectable)

3: B520 checks the material weight in hoppers. If current weight is lower than the L_SP threshold value, the OUT4(DIS) turns on. The OUT4 keeps on until the material weight reaches H_SP threshold.

During this process, the fast, middle and fine feeding outputs signal are all turned off.

4: B520 do taring-scale operation automatically. Scale displays a net zero.

5: starts three-speed feeding sequence.

6: when target reached, the feeding weight is added into total if total functionality is enabled.

7: check the feeding tolerance

8: To compare the bags with preset total. B520 repeats bagging cycle until the preset bagging total is reached. (if preset total is 0, bagging cycle is always repeated )

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3. Calibration and System Configuration

This chapter is about system configuration and scale calibration. Please refer to this chapter before modify B520 settings.

Only permit qualified personnel to set parameters of this controller.

3.1 Enter Setup Mode

After pressing key, system displays ‘Setup’, then press key to input a 4-digit password. If password is correct, system goes into setup mode and displays the first setup menu ‘F1’.

If user forgot the password, please open enclosure and turn on the DIP switch K1-1 on PCB board. System will go into setup mode without password checking. To protect the settings, please turn K1-1 off when exit Setup mode.

Caution: Disconnect power form controller before opening enclosure.

Keys used in setup mode:

Shift to next selectable parameter.

Jump to last setup section.

Clear last inputs.

Return to the father node in the menu tree. If current menu has been already the root menu and this key is pressed, system will exit setup mode.

Confirm current setting and jump to next setup section.

Numeric keys Input values.

Caution: while selecting parameters of one system function, if controller displays ‘1’, it means enable this function. Or ‘0’ means this function is disabled. The selectable parameters can be shifted by pressing key or input ‘0’ or ‘1’ directly by numeric keys.

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3.2 System Configuration F1 Scale Interface

F1.1 Calibrating Unit

Main Window displays [F1.1 ] Auxiliary window displays [ 0 ] Selectable parameter: 0 (KG)。

F1.2 Scale Capacity

Main Window displays [F1.2 ] Auxiliary window displays [ 10000 ]

User can input scale capacity by numeric keys, then press to confirm.

In normal weighing mode, if scale weights is over scale capacity, controller displays ‘┌────┐’ .

F1.3 Increments

Main Window displays [F1.3 ] Auxiliary window displays [ 1 ]

Selectable parameters: 0.0001, 0.0002, 0.0005, 0.001, 0.002, 0.005, 0.01,0.02, 0.05, 0.1, 0.2, 0.5, 1, 2, 5.

User can shift parameters by pressing key.

Notice: the increments should satisfy two conditions.

1: 1000 =< (scale capacity) / (scale Increment) = < 20000 2: scale capacity / scale increment is integer times of 100.

F1.4 System Calibration

Main Window displays [F1.4 ] Auxiliary window displays [ 0 ]

press to select 0/1 and to confirm 0 Skip Calibrations

1 Start Calibrating Pressing‘1’to start calibrating

Main Window displays [F1.4 ]

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full capacity is recommended.Then press to input weight of the test load .

[ 50.00 ] input weight of test load.

Press

[ 10 ] controller counting down and capturing test load.

When calibration finished, controller jump to next setup menu[F1.5 ]。

The calibrating pross can be canceled any time by press ‘Esc’key F1.5 Zero Adjustment

Main Window displays [F1.5 ] Auxiliary window displays [ 0]

Select ‘1’ and press key:

Main Window displays [CAL_L ] empty scale and press key Auxiliary window displays [ 15] controller starts to count down

and capture zero point.

After process finished, jump to [F1.6 ] F1.6 Span Adjustment

Main Window displays [F1.6 ] Auxiliary window displays [ 0]

Select ‘1’ and press key:

Main Window displays [CAL_H ]

Add test load onto scale. The test load should be at least 20% full capacity, 60% ~ 100% of full capacity recommended.

Press to input weight of the test load . [ 50.00 ] input weight of test load.

[ 10 ] controller counting down and capturing test load.

After process finished, jump to [F1.7 ]。

F1.7 Stability

Main Window displays [F1.7 ] Auxiliary window displays [ 0]

Selectable parameters:

0 Disabled

1 Stable Range ±1.0d。

2 Stable Range ±3.0d。

F1.8 Filter Mode

Main Window displays [F1.8 ] Auxiliary window displays [ 0]

Selectable parameters:

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Setup menu F1.9 enbles only when F1.8=2 F1.9 Filter Depth

Main Window displays [F1.9 ] Auxiliary window displays [ 0]

Selectable parameter: 0 → 9(filter depth: low → deep) F1.10 Notch Filter Frequency

Main Window displays [F1.10 ] Auxiliary window displays [ 20]

Default is 20Hz. Controller can eliminate the disturbance around 20Hz.

Values from 0(disabled) to 99 Hz are possible.

F1.11 Auto Zero Tracking

Main Window displays [F1.11 ] Auxiliary window displays [ 0]

Selectable parameter:

0 Disabled.

1 AZM range ±0.5d。

2 AZM range ±1.0d。

3 AZM range ±3.0d。

F1.12 Power-up Zero

Main Window displays [F1.12 ] Auxiliary window displays [ 0]

Selectable parameters:

0 Disabled 1 ±2% of full scale 2 ±20% of full scale F1.13 Push-button Zero

Main Window displays [F1.13 ] Auxiliary window displays [ 0]

Selectable parameters 0 Disbled 1 ±2% of full scale 2 ±20% of full scale

Notice: Push-button Zero functionality works only when current bagging mode is manual and scale in stable.

F1.14 Blank Over Capacity

Main Window displays [F1.14]

Auxiliary window displays [ 0]

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F1.15 Extended Display

Main Window displays [F1.11 ] Auxiliary window displays [ 0]

Selectable parameters

0 Diabled(normal weighing mode) 1 Enabled

When enabled, controller displays with an interal increment. The full capacity is 100,000 internal increments.

F2 Application

F2.1 Application Mode

Main Window displays [F2.1 ] Auxiliary window displays [ 0]

Selectable parameters:

0 PLC mode 1 Bulk mode 2 Hopper mode 3 No-hopper mode 4 Lossing Weight mode F2.2 Feeding speed

Main Window displays [F2.2 ] Auxiliary window displays [ 0]

Selectable parameters:

0 One speed feeding( only using Preact )。

1 Two speeds(using Fine、Preact)。

2 Three speeds(using Midd、Fine、Preact)。

F2.3 Latching

Main Window displays [F2.3 ] Auxiliary window displays [ 0]

Selectable modes:

SP2 SP1

SP3

Mode 0

SP1

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F2.4 Totalization

Main Window displays [F2.4 ] Auxiliary window displays [ 1]

Selectable parameters:

0 Disabled (Display Time on auxiliary screen) 1 accumulate packages(Default)

2 accumulate packages and net weights When in Bulk weighing mode, F2.4 =2

F2.5 Power up controlling

Main Window displays [F2.5 ] Auxiliary window displays [ 0]

Selectable parameters:

0 continue the last feeding sequence when power-up.

1 first empty scale and do zero operation when power-up. Then start a new feeding sequence.

This function is only valid in PLC mode, Hopper mode and Bulk weighing mode.

F2.6 Target Tolerance

Main Window displays [F2.6 ] Auxiliary window displays [ 0]

Selectable parameters 0 Disabled 1 Enabled

If F2.6 is enabled, when the final weight is over preset target tolerance, controller will send an alarm signal from discrete output. The tolerance value can be set in target editing page.

F2.7 Meterial-Low

Main Window displays [F2.7 ] Auxiliary window displays [ 0]

Selectable parameters:

0 disabled

1 discrete input IN6 valid when in low-level.

2 discrete input IN6 valid when in high-level.

When controll dectected a valid material-low signal from IN6, controller stops bagging sequence and wait until material-low signal turns off.

This menu is disabled when in PLC mode.

F2.8 Material-High

Main Window displays [F2.8 ] Auxiliary window displays [ 0]

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When controll dectected a valid material-low signal from IN7, controller stops adding material into weighing hopper and wait until material-high signal turns off.

This menu is enabled when in Bulk mode and Hopper mode.

F2.9 Sever-Valve

Main Window displays [F2.9 ] Auxiliary window displays [ 0]

Selectable parameters:

0 Disabled 1 Enabled

F2.10 Hopper Ready/ Bag Clamped Main Window displays [F2.10 ] Auxiliary window displays [ 0]

Enable/disable the Hopper Ready or Bag Clamped discrete input.

Selectable parameters 0 Disabled 1 Enabled

F3 Application Threshold

F3.1 Comparision Delay

F3.1.1 Fast Feed Comparision Delay

Main Window displays [F3.1.1 ] Auxiliary window displays [ 0.0]

Values from 0.0 to 9.9 seconds are possible.

F3.1.2 Middle Feed Comparision Delay Main Window displays [F3.1.2 ] Auxiliary window displays [ 0.0]

Values from 0.0 to 9.9 seconds are possible.

F3.1.3 Fine Feed Comparision Delay Main Window displays [F3.1.3 _]

Auxiliary window displays [ 0.0]

Values from 0.0 to 9.9 seconds are possible.

F3.2 After-weigh Delay

Main Window displays [F3.2 ] Auxiliary window displays [ 0.0]

Values from 0.0 to 9.9 seconds are possible. After feeding sequence

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F3.3 Sever-valve Closing Delay

Main Window displays [F3.3 ] Auxiliary window displays [ 0.0]

Values from 0.0 to 9.9 seconds are possible. After timer expired, sever-valve is closed and system starts the next feeding sequence.

F3.4 Flap Interval

Main Window displays [F3.4 ] Auxiliary window displays [ 0.0]

Values from 0.0 to 9.9 seconds are possible.

This setting is only valid in Hopper and No-hopper mode.

F3.5 Mid-Flapping Time

Main Window displays [F3.5 ] Auxiliary window displays [ 0]

Values from 0 to 9 seconds are possible.

This setting is only valid in Hopper and No-hopper mode.

F3.6 Final-Flapping Time

Main Window displays [F3.6 ] Auxiliary window displays [ 0]

Values from 0 to 9 seconds are possible.

This setting is only valid in Hopper and No-hopper mode.

F3.7 Rising Platform Delay

Main Window displays [F3.7 ] Auxiliary window displays [ 0.0]

Values from 0 to 9 seconds are possible. Within this time range, the discrete output for rising platform is valid.

This setting is only valid in No-Hopper mode.

F3.8 Rising Platform Threshold

Main Window displays [F3.8 ] Auxiliary window displays [ 0]

Controller turns on rising platform discrete output when this threshold weight is reached.

Values from 0 to (target value) are possible.

F3.9 Auto Zero Interval

Main Window displays [F3.9 ] Auxiliary window displays [ 0]

Values from 0 to 99 are possible.

System performs zero operation after appointed weighing cycles.

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Values from 0(disabled) to 999999 are possible.

When this reset package number is reached, bagging sequence stops and discrete output #7 is valid. If wanting to continue bagging sequence, press ENTER key. The F3.10 will be disabled.

F3.11 Bulk Weigh-out Target

Main Window displays [F3.11 ] Auxiliary window displays [ 0]

Values from 0 to 999999 are possible.

If F3.11 = 0, it is Bulk Weigh-In mode. If F3.11 ≠ 0, it is Bulk Weigh-Out mode.

This menu is only valid when system in Bulk Weighing mode.

F3.12 Preset Tons

Main Window displays [F3.12 ] Auxiliary window displays [ 0]

Values from 0 to 999999 are possible.

This function is only valid in Hopper Weighing mode The preset tons should be integer times of target.

F3.13 Clamp-bag Delay

Main Window displays [F3.13 ] Auxiliary window displays [ 0.0]

Values from 0 to 9.9 are possible.

This is the time delay after clamping bag action but before feeding process.

This function is valid in Hopper mode and No-Hopper mode.

If F3.13 and F2.10 are both enabled, B520 first sends clamping-bag discrete output, then deleys for a certain seconds, which is defined in F3.13.

When timer expired, B520 checks whether IN3 has received a bag-clamped signal. If received, B520 starts weigh-in or weigh-out sequence.

F3.14 Loose-bag Delay

Main Window displays [F3.14 ] Auxiliary window displays [ 0.0]

Values from 0 to 9.9 are possible.

This function is valid in Hopper mode and No-Hopper mode.

F3.15 Auxiliary Feeding

Main Window displays [F3.15 ] Auxiliary window displays [ 0.0]

After clamping bag, the auxiliary feeding output opens for a specific seconds to assure reaching target weight.

Values from 0 to 9.9 are possible.

This function is valid in Hopper mode and No-Hopper mode.

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Lock final weight value displaying for seconds after weigh-in or weigh-out sequence finished.

F4 Serail Port

COM 1 supports RS232 and COM2 supports RS485 interface.

F4.1 COM1(RS232) Baud Rate

Main Window displays [F4.1 ] Auxiliary window displays [ 9600]

Selectable prameters:

1200, 2400, 4800, 9600, 19200.

F4.2 COM1 Byte and Parity

Main Window displays [F4.2 ] Auxiliary window displays [ 0]

Selectable parameters:

0 8 Byte, None parity 1 7 Byte, Odd parity 2 7 Byte, Even Parity F4.3 COM1 Communication

Main Window displays [F4.3 ] Auxiliary window displays [ 0]

Selectable parameters:

0 None

1 Continuous output 2 Command output 3 Modbus RTU F4.4 COM2 Baud Rate

Main Window displays [F4.4 ] Auxiliary window displays [ 9600]

Selectable parameters:

300, 1200, 2400, 4800, 9600.

F4.5 COM2 Byte and Parity

Main Window displays [F4.5 ] Auxiliary window displays [ 0]

Selectable parameters:

0 8 Byte, None parity 1 7 Byte, Odd parity 2 7 Byte, Even Parity

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Selectable parameters:

0 None

1 Continuous output 2 Command output 3 Modbus RTU F4.7 Terminal Address

Main Window displays [F4.7 ] Auxiliary window displays [ 1]

Values from 1 to 32 are possible.

Address #0 is broadcasting address and default value is #1 . This menu is valid when COM1/COM2 is in MODBUS mode.

F4.8 Print Format

Main Window displays [F4.10 ] Auxiliary window displays [ 0]

Selectable parameters:

0 Wide format, 80 columns.

1 Narrow, 16 columns.

This menu is valid when COM1/COM2 is in Comand Output mode.

F4.9 Print Language

Main Window displays [F4.11 ] Auxiliary window displays [ 0]

Selectable parameters:

0 Chinese 1 English

F5 Password

F5.1 SETUP Password

Main Window displays [F5.1 ] Auxiliary window displays [ 0]

Press ‘1’ key to enter new password. The default is ‘8888’.

F5.2 Recipe Password

Main Window displays [F5.2 ] Auxiliary window displays [ 0]

Selectable parameters:

0 No password protection when modifying recipe.

1 User need inputing password when modifying recipe.

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If F5.2=0, this menu is invisible.

F5.3 Date and Time

Main Window displays [F5.3 ] Auxiliary window displays [ 0]

Press ‘1’ key to set new Date and Time.

Press ‘0’ key to cancel.

F5.3.1 Date

Main Window displays [F5.3.1 ] Auxiliary window displays [XX.XX.XX ]

Press ‘1’ key to to set new date.

F5.3.2 Time

Main Window displays [F5.3 ] Auxiliary window displays [XX.XX.XX ] Press ‘1’ key to to set new time.

F6 Auxiliary Function

F6.1 Auto Preact Adjustment

Main Window displays [F6.1 ] Auxiliary window displays [ 0]

Selectable parameters:

0 Disabled 1 Enabled

If disabling this function, F6.2, F6.3, F6.4 is invalid.

F6. 2 Adjustment Range

Main Window displays [F6.2 ] Auxiliary window displays [ 50 ] Values from 0 to 100% are possible.

Default value is ‘50’, the adjustment range is 50% of the last weighing offset from target.

F6.3 Adjustment Interval

Main Window displays [F6.3 ] Auxiliary window displays [ 1]

Values from 0 to 9 are possible.

Default is ‘1’. It means preact adjustment runs every time after bagging sequence finished.

(50)

The weighing offset must be within this threshold. Or else, adjustment will not run.

F8 Diagnose

F8.1 Load Factory Default

Main Window displays [F8.1 ] Auxiliary window displays [ 0]

Restore all settings into factory default.

F8.2 Save Current System Settings

Main Window displays [F8.2 ] Auxiliary window displays [ 0]

F8.3 Load System Settings

Main Window displays [F8.3 ] Auxiliary window displays [ 0]

F8.4 Discrete Input Diagnose

Main Window displays [F8.4 ] Auxiliary window displays [ 0]

Controller displays ‘ HHHH’ to show current status of IN1, IN2, IN3, IN4. If the I/O option board is installed, the displays ‘ HHHH’ is the status of IN5, IN6, IN7, IN8. Shorten a port with COM, the corresponding ‘H’ will be changed into ‘L’.

F8.5 Discrete Output Diagnose

Main Window displays [F8.5 ] Auxiliary window displays [ 0]

Controller opens the outputs in turn from OUT1 to OUT4. If the I/O option board installed, controller opens the outputs from OUT1 to OUT12.

F8.6 Calibration Values

Main Window displays [F8.6 ] Auxiliary window displays [ 0]

The Calibration Values screen displays the current calibration values configured for the scale.

These calibration values can be recorded and then manually entered into a new replacement board should a failure ever occur, which eliminates

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4. Maintenance

4.1 Error

B520 indicates internal system status or user operations automatically. Once an error takes place, B520 will display an error code to show what the error is.

4.2 Error Code

Error Code Description Solution

E3 EEPROM fault

1: pressing key to reset EEPROM

parameters

2:replace a new EEPROM;

E4 Flash memory fault

1:pressing key to reset parameters 2.:Replace RAM;

E32 Insufficien Load weights

Add Load weights

E34 Inputing values

exceeds capacity

Input a smaller value E37 Scale in motion Recalibrate scale

┌────┐ Over Capacity 1. Too much weight on scale.

2. Check load cell

└────┘ Scale under zero 1. Press Zero key 2. recalibrate scale 3. check load cell.

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5 Data Brief

5.1 Hardware

z Load Cell Excitation Voltage: 10V, four (4) 350 ohm load cells.

z Internal AD update rate 300Hz.

z Two screens. Weights and totals are displaying at one time.

z 17 Flat switch membrane with tactile-feel keys; polyester overlay. Including numeric and function keys

z Display increments ranging from 1,000 to 20,000d.

z 2 Serial ports(RS232/RS485). Supports MT continuous, Command output, and MODBUS RTU.

z Real-time clock circuit with power-lose protection z Photoelectric isolated 8 discrete input / 12 outputs z Universal power 87VAC ~ 264 VAC

z Metal enclosure, front panel IP65 certified protection z High reliable connectors

z Support software update through RS232 z SMT technology passed EMC and RFI testing.

5.2 Software

z High speed filtering arithmetic. Improving bagging speed and its precision.

z Various bagging logics. Can drive relays directly.

z Can be used to control common filling procedure, bagging with flapping and vibrating or bulk weighing.

z Save 10 recipes with totals weights and total packages upto 999999.

z Supports preset total weights or total package.

z MODBUS RTU z Auto Zero Tracking

z Various time delay functionality z Preact auto adjustment

z Motion check

z Friendly human interface.

z TraxDSP™ multi-stage digital filtering z Save system setting for service 5.3 Specifications

5.3.1 Scale

Load cell excitation voltage:+10V DC, four 350Ω analog load cells.

Input signal: (3~30)mV。

Zero signal : (0~30)mV。

5.3.2 Power

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Two LED screens, 17 Flat switch membrane 5.3.4 Temperature characteristic

Operation Temperature: -100C∼+400C at 10%∼95% relative humidity, non-condensing.

Storage Temperature: -400C∼+600C at 10%∼95% relative humidity, non-condensing.

5.4 Install Size

Hatch size: 158mm x 70mm

Enclosure size: 194mm x 94mm x 125mm

158

70

B520 Rail

Seal 125

94

(54)

6. Appendix: Software update

6.1 Connection

Controller PC

9Pin 25Pin

TXD 2 3 RXD 3 2 GND 5 7

6.2 System Application Software

B520 updating file named like ‘B520APPLX.XX.bin’

‘B520APP’ means application updating file, ‘ LX.XX’ is software version.

6.3 Updateing Steps

1: Open B520 enclosure, turn K1-4 switch to ON.

2: Open HyperTerminal

3: Input a new application name

(55)

Select the PC serial port which is connected to B520

Configurating serial port parameters

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Power up the B520. It displays ‘LOAD’ and the HyperTerminal displays the following information. B520 is ready for software updating.

(57)

Pressing ’send’ to start downloading software to B520.

When file downloaded, HyperTerminal displays ‘download success’ and terminal displays ‘End’

(58)

4: disconnct power supply, and turn off K1-4. After recycle the power, updating finished.;

(59)

7.Appendix2 Data Format

7.1 MT-continuous output

TOLEDO Continuous Output frame format (18 Bytes)

STX A B C X X X X X X X X X X X X CR CKS

1 2 3 4 5 6

Description:

1. <STX> (02H)。

2. Status byte :A, B, C.

3. Current displayed weight. 6 bytes unsighed digit.

4. Tare value. 6 bytes unsighed digit.

5. <CR> (ODH).

6. <CKS> Checksum character

Status Byte A Bits0,1,2

0 1 2 Float point

0 1 0 1 0 1

1 1 0 0 1 1

0 0 1 1 1 1

XXXXXX XXXXX.X XXXX.XX XXX.XXX XX.XXXX X.XXXXX Bits3,4

3 4 Increment radix

1 0 1

0 1 1

X1 X2 X5

Bit5 1

Bit6 0

Status Byte B

Bits Function

Bit0 Gross=0, Net=1

Bit1 Sign: positive=0, negative=1

(60)

Bit5 1

Bit6 System initializing = 1

Status C

位 1 0

Bit0 Running (Auto) Stop(Manual)

Bit1 Over tolerance -

Bit2 Emergency stop -

Bit3 Fast feed -

Bit4 Middle feed -

Bit5 1 -

Bit6 Fine feed -

Bit7 discharge

7.2 MODBUS

B520 supports MODBUS RTU mode with ‘03H’, ‘06H’.as a client node in network.

To enable MODBUS functionality, F4.6 should be set as 3. Node address is defined in F4.7 ranging from 1 to 32. Be sure node address is unique in RS485 network.

Notice: The server(PC) can broadcast teminal data with node address #0, and all terminals addressed from 1 to 32 will receive these data but without response.

Terminal error message:

According to MODBUS protocol, when teminal meets an error, the high bit of the function code of response is ‘1’. For example, if terminal meet an error while executing 03H command, the function code of response will be 13H.

7.2.1 Connection Sketch Map in RS485 network

PC or PLC 485A 485B

120ΩMatching resistance at farest node

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7.2.2 MODBUS Address Mapping

B520 supports writing/reading data by byte in MODBUS network.

Address Description(ReadOnly)

40001 Current gross 40002 Current Net

40003 Total Packages (Current recipe)

40004 High byte of total weight(current recipe) 40005 Low byte of total weight (current recipe)

.0 1=auto, 0=manual .1 1=Net, 0=Gross .2 1=Motion, 0=stable .3 1=clamp

.4 1=fast feeding .5 1=middle feeding .6 1=fine feeding .7 1=discharging .8 1=out of tolerance .9 1=flap

.10 1=rising platform

.11 1=sever-valve in position .12

.13 .14 40006

.15 .0 .1 .2 .3

Increment:

0000=0.0001 0001=0.0002 0010=0.0005 0011=0.001 0100=0.002 0101=0.005 0110=0.01 0111=0.02 1000=0.05 1001=0.1 1010=0.2 1011=0.5 1100=1 1101=2 1110=5 .4

.5 .6 40007

.7

40008 Full scale

40009 Instant flow speed (valid in Bulk weighing mode F2.1=1)

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Address Description (read /Write)

40020 Tare Weight

40021 Current recipe

40022 Target (current recipe) 40023 Fine feed (current recipe) 40024 Fast feed (current recipe) 40025 Preact (current recipe)

40026 Zero tolerance (current recipe) 40027 Target tolerance (current recipe) 40028 0 1= Zero Calibration ok

1 1= Zero Calibration failed for scale in motion

8 1= Span Calibration ok

9 1= Span Calibration failed for scale in motion

10 1= The input value[40051] for span calibration is too small(<20% of scale capacity)

11 1= The input value[40051] for span calibration is too large(> scale capacity)

12 1= The scale loaded weight for span calibration is too small (status bytes

for on-line calibration by

ModBUS)

13 1= The scale loaded weight for span calibration is too large 40029

40030 40031 40032 40033 40034 40035 40036 40037 40038 40039 40040 40041 40042 40043 40044 40045 40046 40047

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.1 Send clear tare command (write only) .2 Send Zero command (write only) .3 Clear current recipe totals (write only) .4 Clear all recipe totals (write only) 40051

On-Line calibration

0 = start Zero Calibration process

XXXXX=start Span calibration process (xxxxx is an integer for a loaded weight on scale. The radix point is not included )

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8 Appendix 3 Setup Tree

F4 Serail Port F3 application

threshold F2

Application F1

Scale interface

F5 Password

F6 Auxiliary Application

F8 Diagnose

F1.1 Calib. unit

F1.2 Capacity

F1.3 Increment

F1.4 Calibration

F1.5

Zero adjustment

F1.6

Span adjustment

F1.9 Filter Depth

F1.11 AZM F1.10 Filter Frequency F1.8

Filter mode F1.7 Stability

F1.12

Power-up Zero

F1.14 Blank over-capacity

F1.15

Extended display F1.13

Push-button zero

F2.1 App. mode

F2.2

Feeding speed

F2.3 Latching

F2.4 Totalization

F2.5 Power-up controlling

F2.6

Target tolerance

F2.9 Sever valve

F2.10 Hopper ready/bag clmped F2.8

Material high F2.7

Material low

F3.1 Comparision delay

F3.1.1 Fast feed delay

F3.1.2 Middle feed delay

F3.1.3 Fine feed delay

F3.2

After weigh delay

F3.3 Sever valve closing delay

F3.7 rising platform delay

F3.9

Auto-zero interval

F3.8 rising

platform threshold F3.6

Final-flapping time F3.4

Flap interval

F3.10 Preset package

F3.12 Preset tons

F3.13

clamp-bagdelay

F3.11 Bulk weigh-out target

F4.1

COM1Baud rate

F4.2 COM1 Byte & Parity

F4.3COM1 communication

F4.4 COM2 Baud Rate

F4.5 COM2 Byte & Parity

F4.6 COM2 communication

F4.9 Print

language F4.8 Print Format F4.7

Terminal address

F5.1

SETUP Password

F5.2

Recipe Password

F5.2.1Change Recipe Password

F5.3

Date & Time

F5.3.1 Date Setting

F5.3.2 Time Setting

F6.1 Auto preact adjustment

F6.2

Adjustment range

F6.3 Adjustment Interval

F6.4 Adjustment Threshold

F8.1 Load

factory default

F8.2Save current system settings

F8.3 Load

system settings

F8.4 Discrete input diagnose

F8.5 Discrete output diagnose

F8.6 Calibration values

F3.14

Loose bag delay SEtUP

tree

F3.5

mid-flapping time

F3.15

Auxiliary feeding

F3.16

Weight interlock

(65)

9. Appendix4 Factory default

System Parameters Detault User System Parameters Default User define F1 scale interface F3.14 Loose bag delay 0.0

F1.1 calibration unit 0 F3.15 Auxiliary feeding 0.0 F1.2 capacity 100 F3.16 Weight interlock 0.0 F1.3 increment 0.01 F4 Serail Port

F1.4 calibartion 0 F4.1 COM1Baud rate 9600 F1.5 zero adjustment 0 F4.2 COM1 Byte & Parity 0

F1.6 span adjustment 0 F4.3 COM1 0

F1.7 stability 1 F4.4 COM2 Baud Rate 9600

F1.8 filter mode 2 F4.5 COM2 Byte & Parity 0

F1.9 filter depth 5 F4.6 COM2 0

F1.10 notch filter 20 F4.7 Terminal address 1 F1.11 auto zero tracking 3 F4.8 Print Format 0

F1.12 power-up zero 1 F4.9 Print language 0 F1.13 p

Referensi

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