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Hall Ticket No Question Paper Code: AAE005

INSTITUTE OF AERONAUTICAL ENGINEERING

(Autonomous)

B.Tech IV Semester End Examinations (Supplementary) - July, 2018 Regulation: IARE – R16

AIRCRAFT MATERIALS AND PRODUCTION

Time: 3 Hours (AE) Max Marks: 70

Answer ONE Question from each Unit All Questions Carry Equal Marks

All parts of the question must be answered in one place only

UNIT – I

1. (a) Define an alloy and mention most popular alloys in aircraft manufacturing. [7M]

(b) Define the term Quenching. Quote some of its applications. [7M]

2. (a) Define ferrite, pearlite, and austenite. What are their applications? [7M]

(b) Compare annealing with hardening. Explain how the microstructure of a material is varied by

it. [7M]

UNIT – II

3. (a) What is the permanent mould and die casting mould? [7M]

(b) Classify different types of welding process. Explain any one welding process in detail.

[7M]

4. (a) Discuss clearly the difference between non-destructive test(NDT) and destructive test. Explain why NDT is so crucial in the production and manufacturing process [7M]

(b) Give a short note and working principle of arc welding equipment and write advantages and

disadvantages. [7M]

UNIT – III

5. (a) Briefly give a note on operations - Punching and Blanking. Write down the applications and

advantages of these. [7M]

(b) Write different types of holding devices. Write down their applications and advantages. [7M]

6. (a) What type of hammer is used in riveting technique and why? Write down its applications and

advantages [7M]

(b) Discuss what are the advantages of welding operation. Explain the temperatures generated during

the welding. [7M]

UNIT – IV

7. (a) Explain working principle of thermal material removal. [7M]

(b) What is difference between position of cutting tool in both unconventional and conventional

machining operation? [7M]

Page 1 of 2

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8. (a) Explain clearly about CNC machine and advantages of CNC over manual machining. [7M]

(b) Explain the working principle of electro chemical machining (ECM) with a neat diagram. Write

the advantages and applications of ECM. [7M]

UNIT – V

9. (a) Define composite material. Explain why metals are to be replaced by composites. [7M]

(b) Explain the role of fiber in composites? Write some of the important fibers. [7M]

10. (a) Explain about thermo plastics. Explain their properties. Classify them and give typical applica- tions in aerospace industry and mention their critical issues. [7M]

(b) Elaborate applications of composite materials. Give their properties and load of impacts on them. Elaborate the temperature settings on thermo setting plastics. [7M]

− ◦ ◦ ◦ ◦ −

Page 2 of 2

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