Seong J. Cho Research
Seong J. Cho Research
초소형 기전공학 설계 #6
Micro Electro Mechaical System & Future Technology
조성진
Office: 042-821-5648 [email protected]
mems.cnu.ac.kr
기계공학부 충남대학교
2016/1
PowerPoints organized by Prof. J. Kim, G. Lim, POSTECH and Prof. Seong J. Cho, CNU
Seong J. Cho Research
Review
Photolithography process
Cleaning
Photoresist coating
Soft bake
Alignment & Exposure
Development
Hard bake (optional)
Stripping
Photoresist
Positive photoresist
Negative photoresist
Seong J. Cho Research
Micromachining
Surface Micromachining
is the process of forming movable structures by placing the structures on initially rigid platforms, then removing the platforms, usually by etching the material away. Bulk Micromachining
means that 3D features are etched into the bulk of crystalline and non-crystalline materials.Seong J. Cho Research
Etching
Type of Etching
Dry etching vs. Wet etching
Anisotropic etching vs. Isotropic etching
Seong J. Cho Research
Wet Etching
Isotropic Etching
Etchant: HNA (HF + HNO
3+ Acetic Acid)
Etch masks: silicon oxide, silicon nitride, Au
Room temperature
Sensitive to agitation
(a) Isotropic etching w/o agitation
(b) Isotropic etching with agitation
Seong J. Cho Research
Wet Etching
Anisotropic Etching
Etching rate is dependent on the crystal orientation.
The difference in etch rate is used creatively to generate
unique 3D structures.
Seong J. Cho Research
Wet Etching
Miller Index
A notation system in crystallography for planes in crystal lattice
(hkl); a set of numbers which quantify the intercepts and thus may be used to uniquely identify the plane or surface.
x
y z
x
y z
x
y z
(110) plane or {110}
[110] direction or <110>
(100) plane or {100}
[100] direction or <100>
(111) plane or {111}
[111] direction or <111>
1*x+0*y+0*z=1 1*x+1*y+0*z=1 1*x+1*y+1*z=1
Seong J. Cho Research
Wet Etching
Silicon Orientation
Diamond cubic structure
There are eight corner atoms, six face centered atoms & four more atoms
8 × ⅛ + 6 × ½ + 4 = 8
a/4 Z
Y 2r
W a/4 a/4
X
Seong J. Cho Research
Wet Etching
Silicon Lattice
Seong J. Cho Research
Wet Etching
Silicon wafer identification
Position of major and minor flats indicate:
- doping type
- crystal orientation
Crystal directions of (100) silicon wafer
x
y z
x
y z
x
y z
(110) plane [110] direction (100) plane
[100] direction (111) plane
[111] direction
Seong J. Cho Research
Wet Etching
Silicon Etchant
KOH
- Etch rate: {110} > {100} >> {111}
- Used at elevated temperature
- Selective p-type doping etch stop possible (not effective as TMAH, EDP) - Attack PR, aluminum, and slowly attack oxide
- Nitride is not attacked (best masking material)
Seong J. Cho Research
Wet Etching
Silicon Etchant
TMAH (Tetramethyl Ammonium Hydroxide)
- Etch rate: {100} : {111} on the order of 10 to 35 ( 0.5 ~ 1.5 ㎛/min at 90℃) - Used at elevated temperature
- Selective p-type doping etch stop possible (not effective as EDP) - Safer than EDP
- Gentle with many etch mask materials
Seong J. Cho Research
Wet Etching
Silicon Etchant
EDP (Ethylene Diamine Pyrocatechol) - Etch rate: {100}> {110} >> {111}
- Used at elevated temperature - Good selective with p-type doping - Very corrosive, toxic
- Attack aluminum. Nitride & oxide can be used as etch mask materials
Seong J. Cho Research
Wet Etching
Anisotropic Etching
E
cos a b⋅ = a b
θ
1 1
2 2 2 2 2 2
1 0 0 1
cos cos 54.74
1 0 0 1 1 1 3
θ = − + + = − = o
+ + + +
Angles between two specific planes
Seong J. Cho Research
Wet Etching
Anisotropic Etching
(100) Silicon surface (110) Silicon surface
(111) Silicon surface
Seong J. Cho Research
Wet Etching
Anisotropic Etching
Etching rate depending on crystal orientation
Precise control of designed dimension (V groove depth and opening pit)
(111) planes have the slowest etch rate
Using high selectivity between (111) and others (other planes are etched much faster)
Etching at “ concave” corner on (100) silicon plane stops at (111) intersections.
But, “convex” corners are attacked (undercut)
Seong J. Cho Research
Wet Etching
Anisotropic Etching
E
Seong J. Cho Research
Wet Etching
Anisotropic Etching
E
Seong J. Cho Research
Wet Etching
Anisotropic Etching
E
Seong J. Cho Research
Wet Etching
Anisotropic Etching
E
Seong J. Cho Research
Wet Etching
Anisotropic Etching
E
Seong J. Cho Research
Wet Etching
Anisotropic Etching
E
( )
2 cot 54.74 2
o m m
W = W − ° × = z W − z