PHASE I DETAILED TESTING PROCEDURES

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Double click METSO FST (ladder diagram layout appear)

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6. At ladder diagram:

100002 (ball) & 100003 (butterfly) > right click > forced reset (because do not want any connection. If orange in colour means it has connection. )

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7. Check IS barrier (If has error, press +- symbol, choose mode with arrow (choose auto mode) press for a few second.

8. Start> Program > HART server > HART server (click)

9. Click FieldCare > user login > type: user - Administrator, p/word - Admin. Click login.

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User Name:

Password:

Please enter User Nerve and Password

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10. Create project (open) > HOST PC (right click) > add device > HART OPC Client >

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11. Right click at 1-IOC > create network > ok > ok > ok

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12. Double click VG9000H (ball) & VG800 (butterfly).

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BALL VALVE (V(. '9000)

* test stoke size - 20%

1. Upload data (all views) - click arrow in green colour

Must be done to change the default stroke size from factory setting (10%) to our predetermined size (20%)

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For PST only (I'!, 2"d 41h, Soh, and 6'h stroke):

3. Click Pneumatic test > manual Pneumatic test > start test

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a. Print screen window pneumatic test result - test successful

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a. Graph pressure diff vs position > right click > export > JPG > file > browse >

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browse > file name > save > export

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7. File > Print > Save as > "file name" > save. (to get report in PDF format)

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For PST + FST (3"'l stroke):

8. Click Pneumatic test > manual Pneumatic test > start test For record (Pneumatic test result):

a. Print screen window pneumatic test result - test successful

b. Graph from online monitoring > right click > export > JPG > file > browse >

file name > save > export

9. Click Partial Stroke Test > manual PST (stroke size =20%) > start test > ok BUT when heard sound of air been released, go to Widefield (ladder diagram), Right click at 100002 (for ball valve) > click forced set

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b. Print Screen PST window that indicate no graph (PST is cancelled)> Paste at word file

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EnorDmy * accve 2699369 4/7/2010 4 36.22 PM

Proueebcs log waestfil 2637816 417/2010 427 03 PM

Loop anal below low frrt detected 2697564 4/7/2010 42532 PM Supply prerwe bad out of Wt 2637563 4/7/2010 42532 PM

Eideni recd 2637558 4/7/2010 4.2530 PM

areal pow strake 2657558 4/1/1010 42530 PM

2635411 417/2010 41237 PM

Loop aver below low fart detected 2635145 417/2010 4.11.02 PM

Supply peeve treed auf co Fis 269.5144 417/2010 4 11 01 PM

Ereernd reset 269.5139 4172010 4 1059 PM

Emagency trip actrve 2635139 4/72010 4: 10S9 PM

Emergency trp test successhl 2631996 4/72010 75208 PM

Marud partial strake tes' accessht 2630745 4/72010 344: 38 PM

Pnametia test ... FA 260.9712 4/72010 336.02 PM

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For PST only (I",

2"°,

^4'h,^4h,and 6`h stroke):

1. Click Pneumatic 'l'est > manual Pneumatic test > start test

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Pneumatic test graph > right click > export > JPG > file > browse > file name > save >

export

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Valve test graph > right click > export > JPG > file > browse > file name > save > export

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Save the load factor & breakaway pressure.

3. Upload view > all

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For PST + FST (_3rd . stroke):

4. Click Pneumatic test > manual Pneumatic test > start test For record (Pneumatic test result):

a. graph> right click > export > JPG > file > browse > file name > save > export

5. Click Partial Stroke Test > manual PST (stroke size =20%) > start test > ok BUT when heard sound of air been released, go to Widefield (ladder diagram).

Right click at 100003 (for butterfly valve) > click forced set

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Time (h) Date w

Emepency by test successful 270.6294 4/7/2010 5: 17.55 PM

Manual pnhel stroke test successful 270.4743 4/7/2010 5OB 37 PM

Pnewnabcs test success" 270.3706 4/7/2010 5 0224 PM

Pneumatics test success" 269.9738 4/7/2010 438 35 PM

Loop curets below tow brit detected 2699375 4/7/2010 4 36 24 PM

Supply passee bend out of knits 269.9374 4/7/2010 436 24 PM

External reset 269.9369 4/7/2010 4 36 22 PM

Eveti

Eme gency by ecbve 21359369 417/2010 4.36.22 PM

Pnnm l cs test successhl 269.7816 417/2010 427 03 PM

Loop anon bebw km bolt detected 2697564 4/7/2010 4.25.32 PM

Teat Stroke See zo, o z

Stop I

TO CLOSE EQUIPMENTS AND SOFTWARE

Procws Step Q Q30 pr

7/4/2010 5: 36,40 PM

FieldCare > Right Click Hart OPC Client > Disconnect > press cross symbol > ok > Save Project? NO!

Widefield2 > right click 100001 > forced reset > press cross symbol > yes

HART > close

Q o- status Wag

Dalam dokumen A STUDY OF PARTIAL STROKE TEST FOR METSO NELES EMERGENCY SHUTDOWN VALVE By (Halaman 70-90)

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