8.5 Sample Configurations
8.5.3 XS/SC26-2: Full Feature Press Control Sample Configuration
6. Click the TOS input to the Off state (red).
7. Click the BOS input to the On state (green).
The Dwn Strk output turns Off (red) and the Up Stroke Output turn On (green).
8. Click the BOS input Off (red).
9. Click the TOS input to the On state (green).
The Up Stroke Output turns Off (red).
10. Click the CS1 input to the Off state (red). This can be done any time after the Dwn Strk output turns On (green).
11. Click the Optical Sensor input to the Off state (red), then back to the On state (green).
The system is ready to start the next cycle by turning the CS1 input on again.
If the Optical sensor or E-stop are turned Off during the up or down stroke, the MR1 input must be cycled, then the CS1 engaging will turn the Up Stroke output On.
Input Quantity Type Terminals Circuit
Run (on/off) 1 Non-Safety IN12 Single Channel 1 Terminal
Up (on/off) 1 Non-Safety IN13 Single Channel 1 Terminal
Down (on/off) 1 Non-Safety IN14 Single Channel 1 Terminal
PIP (on/off) 1 Non-Safety IN5 Single Channel 1 Terminal
Press Control SQS 1 Safety Input IN6 Single Channel 1 Terminal
Foot Pedal 1 Safety Input IO2 Single Channel 1 Terminal
Press Control Mute Sensor
1 Safety Input IO3 Single Channel 1 Terminal
Optical Sensor 1 Safety Input IN7, IN8 Dual Channel PNP
6. Go to the Functional View tab.
7. Add and configure the Press Control function block.
a) Click on any of the empty placeholders in the middle area of the Functional View tab. For more information, see Function Blocks on p. 100.
b) Select Function Blocks and select Press Control.
c) In the Press Control Properties window, select Mode (Mode Function Block) and PCI (Press Control Input Function Block). Leave the Manual Upstroke Setting box checked.
Figure 65. Press Control Properties
d) Click OK.
The Press Control Inputs Properties window opens.
Figure 66. Press Control Inputs Properties
e) Select all of the check boxes. Note that when SQS is selected, three more options display; select them also (all six boxes should be checked).
f) Click OK.
The Mode Properties window displays.
g) Click OK.
8. Connect the following to the Mode Selection Block:
• Run input to the Run Input node
• Up input to the Inch Up input node
• Down input to the Inch Down input node
9. Connect the following to the Press Control Inputs Block:
• Part-In-Place (PIP) input to the PIP input node
• Sequential Stop (SQS) input to the SQS input node
• Foot Pedal input to the Ft. Pedal input node
• Press Control Mute Sensor (PCMS) to the M Sensor input node
• Optical Sensor to the M Safety input node 10. Connect the following to the Press Control Block
• Two Hand Control input to the GO input node
• TOS to the TOS input node
• BOS to the BOS input node
• Manual Reset to the RST input node
• Emergency Stop to the NM Safety input node
11. Connect the U output node of the Press Control function block to SO1 (change the name of SO1 to "UPSO1").
12. Connect the D output node of the Press Control function block to SO2 (change the name of SO2 to "DOWNSO2").
13. Go to page 2 of the Functional View tab (use the arrow in the upper right-hand corner).
14. Create a reference node for PCx-H and another for PCx-L.
15. Connect the PCx-H to SO1 (change the name of SO1 to "HIGHSO1").
16. Connect the PCx-L to SO2 (change the name of SO2 to "LOWSO2").
The sample configuration is complete.
Note: At this point, it can be helpful to reposition the blocks in the Functional View for better configuration flow, as shown in the following figure.
Figure 67. Function Block Position
XS/SC26-2: Simulate the Functionality of the Full Feature Press Control Configuration
The following is how to simulate the functionality of this press control configuration:
1. Click to enter Simulation Mode.
2. Click Play to turn on the simulation timer (similar to powering on the machine).
3. Click the E-stop, optical sensor, TOS, and Run inputs to the On state (green).
4. Click the MR1 reset input.
The Press Control Function block and LOWSO2 output should turn to the On state (green). This is on page 2; click the arrow in the upper right to change pages.
5. Click the PIP input to the On state (green).
6. Click the TC1 input to the On state (green).
The DOWNSO2 output turns On (green).
7. Click the TOS input to the Off state (red).
8. Click the SQS1 and PCMS1 inputs to the On state (green).
The DOWNSO2 output turns Off (red), LOWSO2 output turns Off (red), and the HIGHSO1 (page 2) output turns On (green).
9. Click the TC1 input to the Off state (red).
10. Click the FP1 input to the On state (green).
The DOWNSO2 output turns On (green).
11. Click the BOS input to the On state (green).
The DOWNSO2 and the HIGHSO1 (page 2) output turn Off (red) and the LOWSO2 (page 2) output turns On (green).
12. Click the FP1 input to the Off state (red).
13. Click the TC1 input to the On state (green).
The UPSO1 output turns On (green).
14. Click the BOS, PCMS1, and SQS1 inputs to the Off state (red).
15. Click the TOS input to the On state (green).
The UPSO1 output turns Off (red).
16. Click the TC1 input to the Off state (red).
17. Click the Optical Sensor input to the Off state (red), click the PIP input to the Off state (red) then back to the On state (green), then click the Optical Sensor input back to the On state (green).
The system is ready to start the next cycle by turning the TC1 input to the On state (green) again.
If the TC1 input is turned Off (red) during the down stroke, turning it back On does not change the down stroke; the press continues with the down stroke. To make the press go up (instead of down) after the TC1 input is turned Off, click the MR1 input, then turn the TC1 input back On. If the Optical sensor or E-stop are turned Off during the up or down stroke, the TC1 input should be turned Off, then the MR1 input should be cycled, and then engaging TC1 will turn the UPSO1 output On.
9 Software
The Banner Safety Controller Software is an application with real-time display and diagnostic tools that are used to:
• Design and edit configurations
• Test a configuration in Simulation Mode
• Write a configuration to the Safety Controller
• Read the current configuration from the Safety Controller
• Display the real-time information, such as device statuses
• Display the fault information
The Software uses icons and circuit symbols to assist in making appropriate input device and property selections. As the various device properties and I/O control relationships are established on the Functional View tab, the program
automatically builds the corresponding wiring and ladder logic diagrams.
See Creating a Configuration on p. 74 for the configuration design process. See XS/SC26-2 Sample Configuration on p. 81 for a sample configuration design process.
See Wiring Diagram Tab on p. 100 to connect the devices, and Ladder Logic Tab on p. 102 for the ladder logic rendering of the configuration.
See Live Mode on p. 116 for the Safety Controller Run-time information.