AU T OM ATIC KILOW A TT-HO R 1\1
~TERRE AD OUT
SlAW TIN G \ 'EN
" nivcrs iti Malaysia Sarawak
2003
TJ 151
5562 2003
Borang Penyerahan Tesis Universiti JVlalaysia Sarawak
RU a BORAN _, PENC ESAHAN STATU TESIS
Judui:
Au
tomalic Kilowatt-Hour Meter Readout
S ESI P£NGAJ IAN: _ _ _ _...;2,.,,0"'0-'-'31"'2"'0-'-'04"---_ _ __
Soya SlAW 'rING WEN
(HI.'RUF BESAR)
meni!2kll membenarkan tcsis '" ini disimp:lll di Pusar Khidll1af Makiumal Akadcmik, lIniversiti Malaysia Saraw<l1.; dlo!ngan syarat-syarat kegu!l:lall seperli bl..'rikut:
I. TeS1S adalah hakmihk Uni\ l'rslti MalaYSia Sil l'ClWak.
2. PUSdt Khidmat MaJ.:IuIllHt Akadcmik. UlliVefSiLJ Malaysia Surawak dibt:llarkan men1iJu<ll snlinan 1I1ltuk tujllan pengajlUll sahaja.
3. I'vlelllbuJl pelJdigil<ln unt uk membangullkan Pangkalun Data Kalldungall Tenll :11:111.
4. Pusa Khidnut Maklumal Akademik, Univcrsili Mu!aysia Sar~1w~lJ.. dibenarkan IHcmhuat sal ilHtIl tesis iui ~cb;1gai bahan perlukaran anlar<l in::;tltusi pengajian (ill~gi.
S. *8 Sib tandak~m ( ../ ) di kOlak y,lIlg bcrkenaan
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TERHA D (Mengandungl maklumal TERHAD y:lIlg 1eb h di tl'n lukan okh organisasi/badan di ma n:'! penyclidikan dijal:lIlKall).
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Tarikh: 17hb OKTOBI. R C"'O",O""--_ __ Tarikh: 17h OKTOBER 2003
CITATAN
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"
AUTOMAT JC I(lLOWATT-HO UR METER R EADOUT
SIA W TING WEN
Tes is
ini dikelllllkakan kepada Fakulti Kejllrllteraan , Uni ve rsiti
Malaysia Saril wilk
sebilgili mem enllhi sebahagiall daripada syarat penga
ugerahan Sarjana Mudadengan
Ke plljian (Kejuruteraa
n Elektronik dan Kompllter)
2003
Thi
sproject
report attached here to entitled "KILOWATT-
HOUR METER READOUT",prepared and
submittedby
Siaw Ting Wen asa partial
fulfillment of therequirement
ror the Degree of Bachelor of Engineering withHonours
(Electronics and CO l11puter) is hereby read and approved by:Mr. Mo
hd. Saufee Muhaml11ad Date( Supervisor)
11
DE D[CAT£ O J
For my most beloved pa rents.
y ou r support and care will always be in my heart
III
Acknowledgemen t
First and foremost, the author would likc to tbank God whom be reserve the hi gh est of all praise for all his blessings. Without His abundant love, mercy, guidance and comfort, he will have a hard time for the various difficulties he encountered during the preparation of this project.
Next, the author would like to thank his family, especially his parents, for the love and support. Meanwhile, he also likes to express his sincere and deepest gratitude to bis supervisor Mr. Mohd. Saufee Muhammad. for all his time and guidance for tile author's thesis. He awes much to his valuable guidance, encouragement and advice through his project.
Besides, the author also likes to thank Faculty of Engineering for providing the place and equipment that he need for the project especially during the testing time.
Special thanks must be addressed to the lecturers especially Mr. Martin Anyi and Me Wan Azlan Wan Zainal Abidin for providing some useful information, advicc and help.
Author also wish (0 (hank his friends and course mate Loh Chee Wyai, Chia Yong Seng, Allan, Ting Sie King and Ting Tiew Ong who have been offering sincere help, advice and guidance. Also many thanks are addressed (0 his friends who have been showing much love and concern throughout the project,
Last but not least, author would like to take this opportunity to convey my gratitude to everybody else lilal has contributed directly or indirectly duri ng the thesis preparation.
IV
Abstra ct
Kilowatt- hour meter is
a very common device that ex ists in most of the buil ding in our society today. Thr ough kilowatt- hour mete r, the electri
city s uppl ier will be ab le to measure th e amount of power usage ill a pa rticul ar peri od of ti me, by refenin g to the m e ter readout in the respec ti ve meter location. Th is task ca n be hass le some times whe n the kil owatt -me ter is placed in the bui lding and access to the buil di ng is unavailable.
Th
isproject is to design a
system to capture the kilowatt-meler readout automa ti ca ll
y andthat th e dat
a can be storedin the co mput er. The data re trie
val ca n be done thro ugh the compu ter or through the local Pub li c System Te l
ephone Network (PSTN).
This paper co
vers thefu nda ment als an d charac teri sti c of th
e avail ab l e comput er por ts, especia tl y the se ria l po rt s whi ch is used in thi s project. The app li ed programm in g techniq ue for this project, which in
cludes Graphica l User
[nl~rface(GU\), Mi
crosoft Comm Co ntrol
6.0 (MsComm) and Te leph ony App lica ti on Program min g Int
erface (TAP]) also cove red.
Italso in clude
sthe process that are in
volved in de
signingthe project which co nsists of interface
circuit designing, programmi ng, testing and imp l e mentati on. Result
gained are co mpiled together to all ow
(h ebe ller understand in g the rela ti onship betwee n the kilowatt-h our mete r, computer and the TAP !.
v
Abstra k
Meter kilowatt-jam adalah peralatan yang sangat biasa dan bolch didap
aridi ke
banyakkan bangunan di kalangan masyarakat hari ini. Melalui meter kilowatt-jam,pembekal elektrik dapat rnengukur jurnlah kuasa clektrik yang telah digunakan dalam suatu
jall~kdmasadengan merujuk kepada bacaan meter di lokasi rnasing-rnasing.
Kadang-kala kerja ini boleh menjadi agak sukar jika meter kilowatt-jam terletak di dalam bangunan dan bangunan tersebut tidak boleh dimasukki.
Projek ini ialah untuk mereka suatu sistem untuk mengambil bacaan meter kilowatt-jam secara automatik dan data tersebut boleh di simpan di da lam komp Li
lcr.Bacaan meter kilow
dll-jam tersebut boleh di dapati melalui computer
araurnel alui
"Public System Telephone Network" (PSTN).
Kertas kerja ini merangkurni asas-asas dan ciri-ciri "computer ports"
terutamanya "serial ports" yang menghubungi komputer dengan meter kilowatt-jam.
Teknik pernporograman yang digunakan dalam projek ini juga rnerangk
urni "GraphicalUser Interface" (GUI), "Microsoft Comm Control 60" dan "Telephony Application Programming Interface" (TAP!). Kertas kerja ini juga rnelibatkan pcrekaan litar antaramuka, pemprograman, pengujian dan penggunaan. Keputusan yang diperolehi dikumpul dan diatur supaya mcmberikan pernahaman yang lebih berkcsan mengcnai hubungan di antara meter kilowatt-jam, kornputer dan TAP!.
VI
Table of Contents
Dedicariol1 III
A ckllolViedgemellf IV
AbSlracl v
Absfrak VI
Table of COil tell ts VI]
Ust of Figu res XI
Lisl of Tables XIII
List of Listings XIV
Lisl
if
Abbreviariolls xvCHAPTER J INTROD UCTION
I. I Project Background
1.2 Objectives 2
1.3 Thesis Outline 4
CHAPT ER 2 LIT ERATURE REVIEW
5
2.1
Introduction 52.2 T
ypes of
Ki lowatt-hour Meters 52.2.1
ME lzr Kilowa tt-hour Meter5
2.2.1.1
Features 62.2 .2
Carrel Precision
Kilowatt-hour Meter 72.2
.2. 1
BasicSpec
ifica
ti ons 72.23 Sin gle Phase Electrom
echanica l Kilo watt-hour
Meter (DD28)8
2,2.4 Conclusion
10
VII
2.3 Basic Stamp (BS) MicrocontrolJer
II2.3. 1 Basic Stamp Microcontroller Background
II
2.3.2 Architectu
re ofa Basic Sta mp II2.3.3 Basic Stamp Hardware Overview
12
2.3.4
Comparison Conclu
sion1
32.3.5 Basic Stamp 2 Seri
al Port Programming13 2.4 Serial Co
mmunication
142.4.1 Serial Communicatio
n Concept15
2.4. 1.1 Synchronous 15
2.4.1 .2 Asynchronous
16
2.4.1.3 Bit Rate
17
2.4.2 Types of Se rial
Communi
cation Interface17
2.4.2.1 RS232
17
2.4.2.2 RS422
.' ~02.4.2.3 Universa
l Serial Bus (USB) 20
2.5 Parallel Communication 21
2.5.1
In troduc ti on21
2.5.2
Hardware Propertie
s21
2.5.3
ParallelPort Modes 22
2.5.4 Types ofCol1ll1lunicat
ion Chosen In Tbis Project 23
2.
6Rev
iew Types of Software Being Used 23
2.6. 1 Microsoft
VisualBasic 6.0 24
2.6.
1.1Microsoft Comm Con trol (MsComm) 24
2.6.
12 OnC0I11111
Communication 25
2.6
.2Microsoft T API 28
2.6
.2.1Device Classes 30
2.6. 2.2 Add ress Assignments
312.6.2.3 Media Acc
ess31
2.6.3 Modems and T API 32
2.6.3.1 Basic Data Modems 32
2.6
.3 .2Data Modems
wi th Voice33 2.6.3
.3Telephony Card
s 332.6.4 Microsoft Vis
ual Basic 6,0 TAPI Application34
2,6.4.1 Making a Ca ll 34
2.6.4
.2Answering a Ca ll
37VIII
2.7 Sensors
2.7.1 Light Dependent Resistor (LDR) 2.7.2 Phototransistors
2.7.3
Photodiode
CIIAPTER 3 I'ROJECT DESIGN AND ANALY. IS
3. 1 In
trod
uction3.2 Hardware Design 3.2. 1
Se
nsor3.2.1.1 Sensor Transmitter Circuit 3.2.1.2
Sensor Input Ampl ifier
3.2 .2 Power Supply3.2.3 Seri al
Communication3J
So ftwareDesign
3.3. 1 PBASrC Source Code 3.3.2
Visual Bas
ic Source Code3.3.2 . 1 3.3.2.2 3.3.2.3 3.3.24
MainOutput FOIm
AboutFo
rm History Form TAPICHAPTER 4 RESULTS AND DISCUSSIONS 4.1 Results
4.2
Hardwa
re Testing and Troubleshooting - Interface A 4.2.1The 5V
Rcgulator Circuit4.2.2
Se
nsor Receiver Circuit 4.2.3Se
rial Output to the PC4.3 Software
Debugging and Tro
ubleshooting 4.3. IMsCornrn
4.
3.2 Seven Digit Di
splay 4.3.3TA
P I (Interface B) 4.3 4Database
Storage38 38 38
3940 40
4242 42
42 43 -14
45 45
47 S I 5353 S5
S8 58
S8 58 59 60 60
6161 62 64
IX
CHAPTER 5 ONCLllSIONS AND RECOMMENDATIONS 68
5.
ICo
nclu sions68
5.2
Recommendations69
5.2. 1 Custo
mi ze the
Database Storage69 5.2.2 Moni
to!" More Than One Kilowatt-hour Me ter70 5.2.3
Monitor Power Consumpti on for Single Devi
ce70 APPE;\fDI X A I\ IS VB 6.0 SOURCE CO DE
71APPENDIX B BS2 SO URCE CODE 85
REF ERENC ES 86
x
List of Figures
Figure 1. 1.1 Electricity Distributions 2
Figure 2.2.1 ME I zr kilowatt-hour meter 6
Figure 2.2.2 Cancl Prccision kilowatt-hour meter
7Figure 2.2.3 D28 kilowatt
-hourJ11cter 8
Figure 2.2.4 FraJ11e and brake magnet 9
Figure 2.2.5 Register
10Figure 2.3.I(a) BS I I I
Fig ure 2.3. 1 (b) BS2
JlFig ure 2.3.2(a) BS I Archi tec ture 1 2
Figure 2.3.2( b) BS2 Archit ec ture !2
Figure 2.3.3 Co nnecti on BS2 pins to serial port !4
Figure 2.4. 1 Synchronous Data Format 15
Figure 2.4.2 Asynchronous Serial Data Frame 16
Figure
2.4.3 RS232 Connectors 18
Figure 2.4.4 RS232 Pin
Configuration
19Figure 2.4.5 USB Symbol 20
Figure 2.4.6 USB Con nectors 2 1
Figure 2.5. 1 Printer Interface to PC Interface 21
Figure 2.6. 1 MsComl11 co ntrol used for seri al progra mmin g 25
Figure 2.6.2 Co nnect ion of Windows TAP] 29
Figure 2.6.3 The TAP! architecture
, showsthat multiple se rvice providers ca n
interact with the
same application 30
Figure 2.64 Voic e-da to modem
support for TAPl services 33 Figu re 2.6.5 Telephony cards ca n support all levels ofTAPI servi ces 34
Xl
38 Figure 2.7.2 Phototran
sislor application
figu re 2.7. 1 LOR
39
Fi
gure 2.7.3Dimension of ph
otodiode 39
Figure 3. 1.1 Project Block Diagram 40
Figure 3.1.2 The comp onen ts in HPMO 41
Figure 3.2.
1 Senso r Tra nsmitter Circuit 42
Figure 3.2
.3 Block diagram
ofthe sensor input amplifi
er43
Figure 3.24 A 5Y regulator circuit 44
Figure 3.2.5 Programm ing th
eBS2 Microcontroll
er44 Figure 3.2.6
Serial pO
lt
connection for da ta acq uisi
tion
45Figure 3.3
.1BS prog ramm ing t
erminal 46
Figure 3.3.2 Sensor Circuit is conn ected to BS2 I/O Pi n 9 46 Figure 3.3.3 Flow chart for mi
crocontroller program 47
Figure 3.3 4 FiowchaI1 ofHP MD program (Part I) 49
Figu
re 3.3.5Fl
owchartof HPM
D program (Part2 - TAP !) 50
Figure 3.3.6 List
of fO
lm s applied
inthe project 51
Figure 3.3 .7 Main Form 52
Figure 3.3
.8 About form 53
Figure 3.3.9 Histo ry Form 54
Figure 4.2.1
LOR input and BS2I/O pin in put sign al. 60
Figure 4.2.2 The BS2
OutputData
toPC 60
Figure 4.3
.1 Acc umulat
ed data from BS2 microco nt ro ll er output 6 1
Figure 4.3.2 TAPI interfac
e 63Figure 4.3
.3Database s torage 65
X LI
Li t of Tables
Tab
le 2.2. 1MElz
r features6
Table 2.2.1 0028 Kilowatt-
hourmeter techn
ical specification10
Table 2.3.1 Co
mpari so n of BS I and BS213
Tab
le 2.3.2Co
nn ection ofBS
pinand
seria l pOli13
Tab
le 2.4. 1Parity Types
17Table 2.4.2 RS422 Technical Data
19Tab
le 2.4.3 US B Technical Da
ta20
Table 2.5. 1 Para
ll elPin Defi ni tion 22
Table 2.6. 1 Handshaking eve
nts anddesc ripti ons
27Tab le 3.3. 1 Wa
ve fil e playing me
thod 56Tab
le 4.2. 1 Input vo lt
age andoutp
utvo
ltage for Regul ator 78M0559 Tab
le 4.3. ISome examp
les oftested crit ical va
lues62
Table 4.3 .2 TAP
l troubl eshooting64
Table 4.33
Databa se storagein Ms Access fo nnat 67
X III
Li t of Listi ngs
Listing
2.6.1 Declarat ions req uired accessing an external TAPl.dl1 funct ion
35Lis tin g 2.6.2 Code to ca ll a numbe r prov id ed on tbe co mmand lin
e35 Li
sting 3.3. 1 Incrementand
storing the captured data55 Listing 3.3.2 Co nve rt the data va ri ab le into
string and store inda tabase 55 Li
sti ng 3.3.3Pla
ying th e la
st wavefile and drop the call 57
Li
sting 4.3.1 Bac k String Adjustment 66
Li
sting 4.3.2Front Stri ng Adjustment
66X IV
List of Abbre viations
API
BI
OSBS
CTI0028 DSR
ICP
EEPROM
EPPGU I HPMD ISDN Kbps kWh LED LOR LSB MC
IMs MsComm
MWhPC PSTN RAD
App li
cationProgramm
er Interface Basic Input Output
System
Bas ic Stamp
Computer Telephon
y Integration
Single
Phase Elec trom
echanical Kilowatt-hour meter Data Signal
ReadyExtended
Capabi lity Port
Elec trica l Erasab
leProgra mmab
le ReadOnl y Memory
Enhanced Paral le l Port
Graphi
c UserInterface
House Power Monitoring Devi
ceIntegrated
Servi
ceDigit
al Netwo rk ki l obytc per second
kilowatt
-hour
Li
ght Emittin gDiode Lig ht Dependen t Resis
torLeast Signiti
cantBit Med ia Co ntr
ol InterfaceMic
rosoftMicrosoft Comm
Control mega wa tt -hour
Perso nal
computerPub
lic System Telephone Network Rapid
Application Deve lopment
xv
RTS SESCo SPP
TAP!
UART USB VB 6.0 WOSA
Request to
sendSarawak Electricity Supply Cooperati on Standard
Parallel Port
Telephony Appli ca tion Programming Interface
Uni ve
rsal Asynchronous Receiver and Transmitter Uni versa l Seria l BusVisual Basic 6.0
Window Open Service Architecture
XVI
CHAPTER I
INTRODUCTION
1.1 Project Ilackground
Electri ca l pow er that is generated from steam turbin e or water dam is being ste p up to hi ghe r po wer by transfolln er for tran smiss ion. Upo n reaching the consumer areas, th e power is brough t dow n from the hi gh vol
tagetran
smission towers to substation transformers. Substation transformers lowe r down the vo ltag e for loca l di stributi on via powe r poles . Th e po wer pole lin e can come all the way to consumer's ho use or be converted to an un derground di stribution sys tem for the fin al distribu tio n to the con su mer's house.
An ot her trans form er ste p s the volt age dow n to the two
240Vc;'·cLlits, plu
s aneutral wire, to co nsumer 's house. Figure 1.1 .1
showsthe vo lt
agesupplies to co nsum er
Th e power meter or kilo watt-hour meter is much like the wa ter mete r in
.Iine with th e water suppl y to th e consum er' s house
. The power me ter is in
line withthe power feed hom the neares t transform er and is rea d by the power meler read er. The meter meas ures th e total current pass ing through th e meter and co nverts to power (in kilowatt) in the dur ation of 1 hour. One kil owatt-hou r ( 1 kW h) i s equivalent to the use or 1000 wa tts of e lectr icity (ten 1 00-wat t bul bs) that operates fo r on e hour. One kil ow att-h our is call ed "one
lillit ".The norm al pra ctice is that the elect ri
citypowe r suppli er (in Sa rawak ca lled
Sa rawak Electric ity Supp ly Cooperati on, SESCo) e mpl oyee will come once a month
to read each kilow at t-hour meter in order to es timate tot al po wer co nsumed by each
house. This task is very troublesome and is prone to error as the worker might miss out some houses, exposed to the attack of danger of residence guard dog for example, or en'or in reading the meter.
Substation
Tlanst~~n"(ler
~.
Distnoution Lilli, ~1
I ,
~ ,.(l
,
~r-- - /
~ llkV
:~-
! / /
, / /
./~
>
I~
ITliLILSfolI(cef I'
" .j .I
.-
. / -"," '1 .[/-
I I / ( '
. / /
Ivletef
/.I I '
, J
11//
' I
/ /
/
2401,1
TI,,-ILSfOl1tcef
24011
FIgure I 1.1 Electricity Distributions
1.2 Objectives
The main objective of this project is to design a mechanism that will be able to automatically capture kilowatt-hour meter readout via a personal computer (PC) through the phone line from the central office at any particular instant of time. The reading of the meter are then stored in a PC and the different between two successive
2
meter rea dout for an interv al time can be computed for manipul ati on. Retrieving of th e meter re ading data can also be done through the Pc. With thi s idea , meter reading ta sk wi ll much more simpl er and efficient, where total power used by one parti cul ar rcsidence ca n be known acc urately at any instant of tim e.
The first stage is to develop the student's know ledge and understanding of the chara cteri
stic ofa kilo watt-hour meter, PC int erfac ing, Basic Stamp 2 (BS2) mi crocont roller 's properti es function s and PC programmi ng. The properties of th e
serial commu nica ti on will be re vised too .
The
secondstage of th e project
ISto build
student skill indes
igning, deve loping, constructing and impl emen ting the hard ware
-that is to capture th e meter reading output and store the reading in the PC aut omatica ll y, a nd re tri eve th e data from the PC it self or through a phone call (advance stage) so th at th e captured data can be co mpute for billing or monitoring purposes.
Tec hni ca lly, objectives of this project in order of prefe renc e as di sc ussed and agreed wi th the supervisor, are:
I. To study the function ofkil owatl-h our meter and dete lm ine how its wo rk.
2. To stud y the different types of PC serial communi ca tion.
3. To stud y the va rious kind of programming
soft ware th at ca n be used to capture the meter rea dout through the mos t
suitable PC serial communi ca ti on method .
4. To man ipulate the captured da ta, comput e the units and costs usage.
3
1.3 Thesis O utline
This document is organized systematically to portray the development stages that concluded the whole project. The repor1 can be divided into two stages. First stage includes the Chapter 1 and 2 and the second stage covers Chapter 3, 4 and 5.
Chapter 1 includes introduction to the project and the objective. In Chapter 2, the focus is more on studies and research that has been carried out on the basic fundamental and characteristic of PC serial interfacing and programming software.
Chapter 2 also covers types of kilowatt-hour meter being used in the market as well as the properties of Basic Stamp (BS) microcontroller.
In Chapter 3, the discussion focuses on the idea of how the hardware and software can be designed. Eve!)' block of the project design is explained thoroughly in the respective sub chapters.
Chapter 4 concentrate 011 the realization of the entire project design (hardware and software) where the testing and troubleshooting is carried out to detect any potential faults in the design. Discussions on modifications and improvement of the design are also included. Procedures involved in the implementation of the hardware and software is explained comprehensively.
Finally, Chapter 5 concludes the achievement of tbe project as a whole. In addition, some recommendations on improvements that can be made to the project in particular are also included.
4
CHAPTER 2
LITERA TURE REVIEW
2. 1 Introduction
General
ly,thi
s contains the definition, the concept
andso me of the tec hnica l data of each compo nen t and tool s for captur
ingand processing the data ( in kilowatt per ho ur). It includ
estypes of kilowatt-h
our meters,the data communication protocols and database app lications.
2.2
Types .,r Kilowatt -hour Me ters
There are 3 types of kilowa tt-hour meI er be ing studied in thi s project ME lzr kilowatt-bour meter, Carre l Precision kilowatt-hour meter and
singlephase elec tromechanica l ki lowatt-hour meter (0028)
.ME I zr and Call'el Precision is digi tal kilowatt-hour meter 0028 is analog kilowatt-hour meter.
2.2.1 MElzr Kilowatt -hour Meter
MElzr kilowatt-hour meter, class 2, wilh digital display, is de;l
..cned for sub di
stributionmetering
. MEl
zr measures acti veelectrica l power
consun ·~t;on,on one pbase (single-phase ME). Figure 2.2
.1 shows
the MEl
zr.ME I zr is eq ui pped with a total meter, a yellow metering indicator ligbt (flashing) and with additional functions a ll ow ing:
j.
Remote transfer
toan impulse counter or a programmable logic con tro ll er 2 Ca bling enor indi
cation
.5
- i
; - r s6sf
J
Figure 2.2.1 ME I zr kilowatt-hour meter
ME 1 zr aJlow monitoring of the consumption of electrical installation.
J. A range of 8 products for all network types: single-phase, three-phase, three- phase + neutral.
2. Complies with standard fEC 1036 (with sealable enclosure).
3. Compact dimensions:
I. 4 modules of9 mm: lP+N (MEl),
II. 8 modules of 9 mm: 3P and 3P+N (ME3IME4).
2.2.1.1 Features
Table 2.2.1 shows MEl zr features
Frequency
50/60
HzConsumption 2.5YA
Capacity 999,99MWh
Display In kWh or megawatt-hour (MWh) with 5 significant digits
insulation voltage 4 kY, 50 Hz
Metering indicator light 1000 flashes per kWh
Table 2.2.1 MElzr features
6