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AN INVESTIGATION TO THE EFFECT OF PLASTIC DEFORMATION ON THE PROPERTD2S OF ALUMINIUM ALLOY 6063 SERD2S

MOHD NASRI BIN ADAM

(2006688702)

A thesis submitted in partial fulfillment for the awards of Bachelor Engineering (Hons) (Mechanical)

Faculty of Mechanical Engineering Universiti Teknologi MARA (UiTM)

MAY 2010

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"I declare that this thesis is the result of my own work except the ideas and summaries which I have clarified their sources. The thesis has not been accepted for any degree and

is not concurrently submitted in candidature of any degree"

Signed:

Date : ^.f?.?./$1?h6

Mohd Nasri Bin Adam

UiTM No: 2006688702

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ACKNOWLEDGEMENT

After finishing my final year project, KJM 660 (an investigation on the effect of plastic deformation on the properties of aluminium alloy 6063 series), my heartfelt gratitude to Allah S.W.T for showering us with his blessing and enabling me to complete this final year project with successfully on the given time.

My special thanks and great appreciation; I would like to express my sincere appreciation to my project advisor, Prof Madya Dr. Esa Haruman for his consistent advice, guidance, sharing in valuable time, encouragement and patience upon completion of this project. During my final year project, he taught me a lot in order to complete this final year project.

I would like to thanks to all staff of faculty of mechanical engineering, especially Material Science Lab Technician (En. Rahimi and En. Azrul), Strength Lab Technician (En. Azman), and Mechanical Engineering Workshop Technician.

Because their contribution and for helpings my way in conducting test and handling various types of machines. Their expertise provides the knowledge and information that I really need.

In addition, I would like to thank my entire friend for their teaching, advice and also cooperation with me to complete this final year project. There is no doubt that they really contribute much in help me to finish this final year project successfully with meaningful.

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ABSTRACT

This study focuses on the investigation to the effect of plastic deformation on the properties of the aluminium alloy 6063 series. The effect of plastic deformation on the hardness, crystallographic changes and microstructure of aluminium alloy 6063 was investigated to the as the received, plastically deformed specimen and annealed heat-treated specimen. Tensile tests were conducted to non-heat treatment and heat treatment. Prior to characterization by tensile tests, X-RD analysis and metallographic inspection, the test pieces were plastically deformed to 1%, 2%, 6%,

10% and 16% elongation. This is followed by annealing heat treatment to 250°c and 350°c with holding time at 30 minutes respectively. The present progress shows that hardness of aluminium alloy 6063 series increase following to the increase deformation. This phenomenon is collaborated by X-RD and metallographic observation. The annealing to 250°c and 350°c reduce the hardness and improve the ductility of this aluminium alloy 6063 series as the grain structure become crystallized.

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TABLE OF CONTENTS

CONTENTS PAGE

PAGE TITLE i ACKNOWLEDGEMENT ii

ABSTRACT Hi TABLE OF CONTENTS iv

LIST OF FIGURES viii LIST OF TABLES xi LIST OF ABBREVIATIONS xii

CHAPTER I

1.1 1.2 1.3 1.4 1.5 1.6

INTRODUCTION

Background Problem Statement Objective

Scope of Work

Significant of the Project Methodology

1

2 3 3 4 4

iv

Referensi

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