Automotive Mechanics

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Semesters

1439 H – 2018 G

TECHNOLOGY DIPLOMA Curriculum for Department of

Mechanical Technology

Major

Automotive Mechanics

Training Plans For Technical Colleges

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Introduction

Praise be to Allah who taught (the use of) the pen, Taught man that which he knew not. Peace and blessings upon our Prophet, instructor and role model, Muhammad Ibn Abdullah, who is sent as a teacher and guide to people and caller to Allah to bring people out of the darkness of ignorance and misguidance to the light of knowledge and guidance.

The Technical and Vocational Training Corporation seeks to qualify trained national cadres who are able to fill technical, technical and vocational jobs available in the Saudi labor market. This interest comes as a result of the directions requested by the leaders of this country. All these jobs seek to obtain an integrated homeland that depends first on Allah's success, then on its resources and the strength of its youth, which has knowledge and faith. Everyone strives for the sake of continuing to reach developmental progress, so that, by the grace of Allah, the country becomes one of the highest industrialized countries.

The Director General for curricula has taken a positive step in line with advanced international experiences to build training programs, according to modern scientific methods that are compatible with the requirements of the labor market in all its specialties to meet these requirements. This step consisted of the National Professional Standards Preparation Project, then the National Professional Qualifications Project. Both projects are the main pillar in building training programs. Standards and qualifications depend on the formation of specialized committees representing the labor market and the General Organization for Technical and Vocational Training. The scientific vision must be compatible with the practical reality imposed by the requirements of the labor market, so that these committees ultimately come out with an integrated view of a training program more relevant to the labor market, and more realistic in achieving its basic requirements.

This training plan deals with the "Automotive Mechanics" in the Department of Mechanical Technology for trainees of technical colleges to describe the courses of this specialization. This plan needs to include vital topics that deal with how to acquire the necessary skills for this specialization so that their skills are to assist them in their practical life after graduating from this program.

The Director General for curricula hopes that this training plan will be a direct contribution to the study of necessary skills, in a simplified manner free of complication.

We hope that Allah will grant success to those who prepare the training plan and its beneficiaries, for what Allah wants and pleases.

Director General for curricula

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Page 3 of 122 Table of Content

No Subject Page

1 introduction 2

2 Index. 3

3 Program description.

Program description. 4

The overall goal of the program.

Detailed program objectives.

4 Distributing the training plan to the training classes. 5

5 Cover of a brief description of the specialized training courses. 7

6 A brief description of the specialized training courses. 8

7 Cover of a detailed description of the interdisciplinary courses of the Mechanical

Technology Department 13

8 Safety and Occupational Health 14

9 Workshop Principles 18

10 Engineering and technical drawing. 21

11 Electricity & Electronics fundamentals 24

12 Automotive Engines 30

13 Computer-aided drawing 34

14 Ignation system 39

15 Planning & Management of Automotive Workshop 45

16 Cover of a detailed description of the specialized courses of the auto mechanics major: 48

17 Brake system. 49

18 Electrical and electronics systems in Automotive 57

19 Maintenance and repair for engines 62

20 Power transmission system. 67

21 Fuel System (Diesel) 77

22 Alternative energies engines 83

23 Control systems the automotive pollutants 87

24 Fuel system (diesel). 90

25 Suspension and steermg system 95

26 Fault Diagnosis 100

27 Project. 105

28 Cover of training plan appendices. 107

29 Supplement for workshop, laboratory, laboratory, and human energy equipment. 108

30 Statement of laboratories, workshops and laboratories. 110

31 Equipping the auto mechanics lab / workshop 111

32 References. 117

33 An appendix on proposed evaluation tools 120

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Page 4 of 122 Program Description

The Auto Mechanics Diploma in the Department of Motor and Vehicle Technology is designed in line with the needs of the local labor market for the specialization, where training is carried out in the technical colleges, in five training classes, the duration of each training semester is sixteen training weeks, with a total of (1856) training hours, in addition to) 490 hours of practical training in the labor market, equivalent to (84) credit hours.

Training is provided in this program on specialized skills in the field of engines and vehicles related to the maintenance and repair technology of systems and mechanical components in the car after conducting a series of tests on them. The program also covers training on how to develop a strategy for diagnosing mechanical faults in a vehicle, as well as a graduation project

In addition to general skills in Islamic culture, Arabic language, English language, mathematics, computer applications, computer keyboard, knowledge of the business world or job behavior and communication skills.

The graduate from this program is granted an intermediate university degree in the field of auto mechanics from the Department of Engine and Vehicle Technology, and it is expected that he will work in the fields of civil and military entities related to the field of cars as a senior mechanic.

The overall objective of the program

This program aims to provide the trainee with the necessary skills and information to practice work in the field of auto mechanics and to obtain the fifth level in the National Qualifications Framework The detailed objectives of the program

By the end of this program, the trainee will be able and efficiently to:

 Executing safety and security procedures and instructions inside car workshops before commencing to perform any work assigned to him.

 Knowing the basic systems in the car, their components, and functions and how they work.

 Using various devices in the automotive field to conduct the necessary tests on the car’s systems and components.

 Use service and maintenance catalogs for different types of cars and deal with auto parts.

 Carrying out maintenance and repair operations for the car's systems and components and the associated dismantling and installation skill.

 Creating a strategy to diagnose electrical and electronic faults in the vehicle’s systems and components.

 Knowing the specialized terminology related to the electrical and electronic crack in the field of auto electricity.

 Dealing with new technologies in different automotive systems

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The Study Distributed on Semesters

1 st Semester

No Course

Code Course Name Prerequisites Equivalent No of unites

CRH L P T CTH

1 ISLM 101 Islamic Studies LSL 101 LSL

102 2 2 0 0 2

2 ENGL 101 English Language -1 ENG 8101 3 3 0 1 4

3 MATH 121 Mathematics MAT 8121 3 3 0 1 4

4 PHYS 101 Physics PHY 8101 3 2 2 1 5

5 ICMT 101 Introduction to Computer

Applications CMT101 2 0 4 0 4

6 VOCA 101 Vocational Guidance &

Excellence VOC 107 2 2 0 0 2

7 MMEV 101 Safety and Occupational

Health MEV 9162

1 0 2 0 2

8 MMEV111 Workshop Principles MEV161 1 0 2 0 2

9 MMEV 115 Engineering and Technical

drawing MEV 9174 2 0 4 0 4

Total Number of Units 19 12 14 3 29

CRH: Credit Hours L: Lecture P: Practical T: Tutorial CTH: Contact Hours

2 st Semester

No Course

Code Course Name Prerequisites Equivalent No of unites

CRH L P T CTH

1 ARAB 101 Arabic Language ARB 101 2 2 0 0 2

2 ENGL 102 English Language -2 ENGL 101 ENG 8102 3 3 0 1 4

3 LEAS 101 Learning Skills 2 2 0 0 2

4 MELV 141 Electricity & Electronics

fundamentals ELV 161 3 2 2 0 4

5 MMEV 121 Automotive Engines MEV 9172 4 2 4 0 6

6 MMEV 131 Brake system MEV 251 4 2 4 0 6

7 MMEV 116 Computer-aided drawing MMEV 115 MEV 266 ELV

9261 2 0 4 0 4

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Page 6 of 122 3 st Semester

No Course Code Course Name Prerequisites Equivalent No of unites

CRH L P T CTH

1 ENGL 103 English Language -3 ENGL 102 ENG 8103 3 3 0 1 4

2 MMEV 242 Electrical and electronics systems in

Automotive MELV 141 MEV 175 4 2 4 0 6

3 MMEV 222 Maintenance and repair for engines MMEV 121 MEV 9263 2 0 4 0 4

4 MMEV 251 Power transmission system MEV 9262 4 2 4 0 6

5 MMEV 261 Fuel System (Gasoline) MMEV 121 MEV 253 4 2 4 0 6

6 MMEV 262 Ignation system MELV 141 MEV 252 3 2 2 0 4

4 st Semester

No Course Code Course Name Prerequisites Equivalent No of unites

CRH L P T CTH

1 ETHS 101 Professional Ethics & Comm.

Skills VOCA 101 ETH 101 2 2 0 0 2

2 MMEV 223 Alternative energies engines MMEV 121 MEV 267 1 0 2 0 2

3 MMEV 263 Control systems m the automotive

pollutants MEV 256 1 0 2 0 2

4 MMEV 271 Planning and management of

automotive workshops MEV 265 2 2 0 0 2

5 MMEV 264 Fuel System (Diesel) MMEV 121 MEV 261 3 2 2 0 4

6 MMEV 252 Suspension and steermg system MEV 254 4 2 4 0 6

7 MMEV 281 Fault Diagnosis MMEV 262

MMEV 121 MEV 9264 4 2 4 0 6

8 MMEV 295 Project MEV 268 4 2 4 0 6

CRH: Credit Hours L: Lecture P: Practical T: Tutorial CTH: Contact Hours 5st Semester

No Course Code Course Name No of unites

CRH

1 MELV 299 CO-Operative Training 4

Total Number of Units 4

CRH: Credit Hours L: Lecture P: Practical Hours T: Tutorial CTH: Contact Hours

Total Number of Semesters Credit Unites CRH L P T CTH

84 48 64 5 117

Total of training Hours (16×)+ Cooperative training Hours (490) 2362

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Brief description of the major courses

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Page 8 of 122 Course

Name

Safety and Occupational Health

Course

Code MMEV 101 CRH 1

Description

In this training course, the trainee gets acquainted with the basic principles needed in workshops in general and car workshops in particular, and these are considered among the principles of the profession that the trainee must recognize. This course contains an introduction to occupational safety and health, then safety tasks for personal protection, then protecting hearing powers - electricity hazards - first aid - method for choosing the right place for work and preparing it for that, methods of using the number and equipment and their safety, and the method of using cranes and preserving the environment inside the workshop. The course also contains the appropriate method for disposing of exhaust gases, storing flammable materials in safe places and the method of using fire extinguishers.

Course

Name Workshop Principles Course

Description

The trainee in this course builds on the general basics of using and recognizing tools and tools, as well as training on the skills of using measuring tools, dealing with angle measuring tools, how to fridge, and dealing with metals using different files, saws and drills, how to form them in the right way, and how to protect them from corrosion and rust. The trainee is also trained in basic skills using different methods of metals, and the trainee also acquires basic safety skills in workshops, how to protect a soul from accidents and use the number optimally, which reduces financial waste in the workshop.

Course Name

Engineering and Technical drawing

Course

Description

In this course, the trainee will train on the basics of engineering drawing and to know the correct scientific methods for using the tools for drawing. The trainee also identifies the projections, draws the perspective and extracts the projections from it. He also identifies the use of the measurement methods used and the method of writing the dimensions, and then the trainee applies the basics on which he is trained in this course with some technical drawings for the specialization of car mechanics. The trainee must also after completing this course To be able to understand the practical foundations of engineering and technical drawing and scientific methods to read engineering drawings, understand the different symbols and methods of their analysis, and write technical reports that call the command.

Course Name

Electricity & Electronics fundamentals

Course

Description

The trainee is trained in this course by training on the essentials necessary for the trainee to understand the different methods of generating electricity, the electric and magnetic elements, the methods of respectively connection and parallel connection, the basic principles in the science of electronics and integrated circuits and the understanding of electronic elements with an explanation of the properties and methods of operating the elements of those circuits such as resistors, capacitors, transistors, and diodes, and getting to know some Basic laws such as ohm and methods of calculations of current and resistance. In the practical part of the course, the trainee will be trained to test the work of electrical and electronic circuits and their components, along with training on

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examining, repairing and replacing simple electrical and electronic components.

Course

Name Automotive Engines Course

Description

In this course, the trainee learns the basics and methods of work of engines in general and the engines used in cars in particular. In this course, the trainee is provided with the basics of the car engine and its operating systems with an explanation of the different types of engines and their systems and their development and methods of operation with an explanation of the characteristics and parts of the engine and the characteristics of the cooling system, the lubrication system and the system Controlling pollutants, intake and exhaust system, expected problems and ways to fix them. On the practical side, the trainee will be trained on how to deal with different engine systems in terms of Checking, adjustment, replacement, maintenance and repair of units and parts, while giving the trainee the ability to track and repair the faults. This course is considered an introduction to qualifying the trainee to study specialized courses related to the automobile engine.

Course

Name Brake system Course

Description

This course provides the trainee with the basics of the brake system and a description of the different types of system components, along with an explanation of the characteristics and parts of the brake circuit and how it works. The trainee will be trained on how to deal with different brake circuits in terms of checking, adjusting, replacing, maintaining and repairing parts, and giving him the ability to trace the faults in the right ways and repair it. On the practical side, the trainee is trained in this course to provide the trainee with the basic skills needed to deal with the brake system in terms of detecting faults, replacing and repairing parts of the brake circuit, in addition to training on adjustments and maintenance operations and how to use devices and equipment to check and diagnose faults, as well as training on the pneumatic brake circuits used in Trucks, some faults in them, the method of diagnosing and repairing them, and making and writing technical reports if necessary.

Course

Name Computer-aided drawing Course

Description

In this training course, the trainee must familiarize himself with some of the computer programs used in engineering drawing in general, and to get acquainted with an expanded understanding of the AutoCAD program, and this course includes the basics of engineering drawing by using a system of systems used in the computer to implement two-dimensional and three-dimensional engineering drawings with Projections of engineering objects to enable the trainee to control the system properties. The course also aims to give the trainee basic information and skills in the field of engineering, two- and three-dimensional drawings, projections and sectors using the computer.

Course Name

Electrical and electronics systems in Automotive

Course

Description

In this course there are three main parts, the first part is the electricity of the motor (the battery, the starter and the charging circuit). The second part deals with most of the basic electrical circuits of the car body, welfare circuits and informatics circuits. The third part

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of this course covers the topic of adaptation And cooling in cars This course aims to give the trainee the basic information in electrical circuits (car electricity and car engine electricity) through which the trainee can perform checks, repair and replacement of various electrical parts such as advances, dynamos and treatment of different electrical circuits such as lighting and circuits Well-being, checking and repairing all problems in the air conditioning circuit of different cars.

Course Name

Maintenance and repair for engines

Course

Description

This course will train the trainee on service, maintenance and repair work for components and parts of four-stroke engines and single-cylinder engines (two-stroke) and It includes the work of maintenance of the motor (packaging) and half of the maintenance of the motor (half of packing) after performing the necessary examination and comparing the measured dimensions with the values in the catalog (training on the use of service and maintenance catalogs, devices and equipment).

The course also aims to provide the trainee with the basic skills to deal with dual-cycle engines used in ships, motorcycles, some stationary engines and car engines, by examining them and conducting maintenance, repair and replacement operations for the parts necessary for these engines according to sound practical methods.

Course

Name Power transmission system Course

Description

The course provides a study of operating fundamentals and details of the different parts of the types of conventional manual and autonomous power transmission systems in light cars with rear-wheel drive, front-wheel drive and four-wheel drive for four-wheel drive. The practical part of the course covers training on methods of Checking, testing, disassembly, installation, and troubleshooting of parts of the different types of power transmission system.

The course also aims to provide the trainee with basic skills in detecting faults and making the necessary repairs for the different types of manual and automatic and quadruple power transmission system, the final transmission group, the methods of distributing loads on the axes, ensuring the integrity of the system, methods of examining the different parts of the system using the number and special devices, and methods of treating various problems in a transmission group. the movement.

Course

Name Fuel System (Gasoline) Course

Description

In this course, the trainee identifies the basic studies on combustion in gasoline engines and the requirements for mixing air and fuel, along with an explanation of the conventional and electronic-controlled fuel supply systems and modern fuel injection systems (types, parts and functions).

Different fuels by practical methods and by using different diagnostic devices and replacing defective parts. The course also aims to qualify the trainee to deal with conventional and electronically controlled fuel supply systems and fuel injection systems, in terms of maintenance, repair and adjustment of these systems after diagnosing faults with them using various devices and equipment.

Course Ignation system Course MMEV 262 CRH 3

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Name Code

Description

In this course, the trainee is provided with the basics necessary to identify the different ignition systems, explain the different types of system components, with an explanation of the characteristics and parts of the ignition circuit and how it works. The trainee will be trained on how to deal with the various ignition circuits in terms of Checking, adjustment, replacement, maintenance and repair of parts. And giving it the ability to track and repair malfunctions.

On the practical side, this course aims to provide the trainee with the basic skills necessary to conduct the detection of the various ignition circuits, to know the potential faults in the circuit, to repair and replace the damaged parts of the circuit, to carry out the necessary control and maintenance operations, using the various Checking devices and equipment, and diagnose faults.

Course Name

Alternative energies engines

Course

Description

This course provides the trainee with the basics of alternative engines and their operating systems, with an explanation of the different types of alternative engines and their systems. The trainee will be trained on how to deal with alternative engine systems in terms of Checking, adjustment, fault diagnosis, replacement, maintenance and repair of units and parts, while giving the trainee the ability to track and repair the faults.

Course Name

Control systems m the automotive pollutants

Course

Description

This course introduces the trainee to pollutants in cars (types - composition - sources) and their damages to the environment.

This training course also introduces the equipment used for exhaust gas analysis. The course also deals with methods of treating them and minimizing their damages.

Course Name

Planning and management of automotive workshops

Course

Description

This course includes everything related to car workshops in terms of conducting economic feasibility studies for their construction, how to plan and manage them, and it also deals with the method of calculating costs and expenses within them. As well as how to organize stores and the process of supplying spare parts in these workshops.

Course

Name Fuel System (Diesel) Course

Description

This course provides a study of the different types of diesel fuel injection systems used in diesel engines, their components and methods of operation, including fuel tanks, supply pumps, filters, and injection pumps of various kinds, injectors and electronic control in diesel engines. The practical part includes methods of diagnosing faults, repairing and adjusting components of diesel fuel injection systems. In the practical

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aspect, this course also aims to introduce the trainee to the different types of diesel fuel injection systems, their components and parts, the method of work of those components and parts, and the faults expected to occur after a period of time, in addition to training on diagnosing those faults, checking, fixing and adjusting the elements of these different systems

Course Name

Suspension and steermg system

Course

Description

In this course, training is given on service, maintenance and repair work for the components and parts of traditional and modern suspension and steering systems after performing the necessary examination and testing of them, along with training in the use of service and maintenance catalogs, devices and equipment.

Course

Name Fault Diagnosis Course

Description

This course contains the basics of diagnosing mechanical faults in cars, and how to use Checking and testing devices to identify these faults by developing a strategy to diagnose them. It also includes methods of checking cars and diagnosing faults in them according to the manufacturing manuals for each type of car, in addition to diagnosing minor electrical faults in the car.

Course

Name Project Course

Description

The project is applied so that the skills that have been trained are employed in the training courses in an integrative and scientific manner. And then write a final report explaining the goal, steps and results reached during the implementation of the project

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Detailed description of the major courses

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Name Safety and Occupational Health Course

Code MMEV101

Prerequisite

Training semester 1 2 3 4 5

Credit hours 1

Collaborative training Contact hours

(Hour/ week)

Lecture 0

Practical 2 Training 0 Course Description

Safety in car workshops is part of the principles of the profession that the trainee should be familiar with. This course contains an introduction to occupational safety and health, then safety tasks for personal protection, then protection of hearing power - electricity hazards - first aid - method for choosing the right place for work and preparing it for that, methods of using the number and devices and their safety, and identifying all types of potential dangers that may occur in workshops and car workshops in a manner. Special methods of avoiding them, and the method of using cranes and preserving the environment in the workshop. The course also includes the appropriate method for disposal of exhaust gases, storage of flammable materials in safe places and the method of using fire extinguishers.

The general objective of the course:

The course aims to train to follow the instructions and rules of safety and security in car workshops that are part of the principles of the profession.

The detailed objectives of the course:

By the end of this course, the trainee will be able to:

1. Uses work clothes and safety protectors.

2. Chooses the appropriate place to work and prepare it for that.

3. Uses number and devices, their safety and the method of using winches.

4. Preserves the environment inside the workshop (the appropriate way to get rid of the exhaust gases).

5. It stores flammable materials and the method of using fire extinguishers.

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Units (theoretical and practical) Training hours Theoretical practical

introduction 2

Safety tasks for personal protection 2

Hearing Power Protection Program 2

Electricity hazards 4

first aid 4

Work safely inside closed spaces 4

Exhaust gases 4

Handling the car 4

Equipment and machinery risks 4

Total 32

32 Procedures of Safety Requirements:

1. Adhere to safety in car workshops

2. Adhere to the instructions for using fire extinguishers '

The detailed approach (theoretical and practical)

hours Content Assessment tools

2

introduction:

o Occupational safety and health goals and instructions.

o Duties of the Occupational Safety and Health Administration.

o Potential dangers of Porsche cars.

o Initial precautions in occupational safety and health

Oral exams Written exams

Subject references

1-Duffy, James E., "Auto Engines" The GoodheartWillcox company, INC, ISBN 0-87006A77-3 chapter 3

4

Safety tasks for personal protection:

o Head protection.

o Eye protection.

o Ear protection.

Oral exams Written exams Practical performance

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o Foot protection.

o Respiratory protection.

o Hand protection.

o Body protection Subject

references

1-Diagnosis, Service, and Repair”, The Goodheart-Willcox Company, Inc., Tinley Park, Illinois, 2003, ISBN 1-56637-910-5 ( Chapter1 and 2) 2

Hearing powers protection program:

o Sound measurements.

o The noise.

Oral exams Written exams Practical performance Subject

references

1-Don Knowles, "Automotive Technician Certification- Test Preparation Manual", Delmar Publishers, 2001, ISBN 0-7668-1948-5 ( chapter 5)

4

Electricity risks:

o Electricity accidents and various effects on the human body.

o Electrocution.

o Burns.

o Sparks and crackles.

o Fire and explosion.

references

1-Diagnosis, Service, and Repair”, The Goodheart-Willcox Company, Inc., Tinley Park, Illinois, 2003, ISBN 1-56637-910-5 ( Chapter 5)

4

first aid:

o The way the emergency medical system works.

o Introduction to the human body (respiratory system - circulatory system).

o The main causes of injuries.

o Causes of injuries and dealing with them

(suffocation - eyes - fractures - poisoning - sprains - burns).

o Applications

Subject references

1-Don Knowles, "Automotive Technician Certification- Test Preparation Manual", Delmar Publishers, 2001, ISBN 0-7668-1948-5 ( chapter 3)

4

Work safely inside closed spaces:

o Choose the right place to work.

o Determine the workplace in the workshop.

o Define the workspace.

o Put the car in the right place for work.

o Ensure that the floor is free of liquids.

o Emergency exits.

o Contingency plans.

o Ensure safety means are in place.

Subject references

1-Duffy, James E., "Auto Engines" The GoodheartWillcox company, INC, ISBN 0-87006A77-3 ( chapter 7)

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Exhaust gases:

o Car exhausts smoke and its causes.

o Types of gases and their causes (hydrocarbons - nitrogen oxides - carbon monoxide - soot).

o Ensure that the exhaust gas suction system is working.

o The use of exhaust gas pipes

references

1-Duffy, James E., "Auto Engines" The GoodheartWillcox company, INC, ISBN 0-87006A77-3 ( chapter -1)

4

Car handling:

o Follow the manufacturer's instructions o Putting covers on the car when working

o Maintaining the safety of the car while working o Personal safety when handling the vehicle

references

1-Don Knowles, "Automotive Technician Certification- Test Preparation Manual", Delmar Publishers, 2001, ISBN 0-7668-1948-5 ) Chpter 1and 3)

4

Equipment and machinery risks:

o Types of potential risks.

o Shut off energy sources.

o Know the number and use the appropriate number for the job.

o Maintain the number.

o Use the devices the right way.

o Choose and use the appropriate device.

o Maintaining the integrity of the devices.

o Hardware handling needs.

o Precautions for dealing with sources of electricity

Subject references

1-Croussr– Anglin, “Automotive Mechanics” - 10th Edition, The McGraw-Hill Book Company, 2000, ISBN 0-02-800943-6 ( capter 6)

References

 Duffy, James E., "Auto Engines" The GoodheartWillcox company, INC, ISBN 0- 87006A77-3

 Don Knowles, "Automotive Technician Certification- Test Preparation Manual", Delmar Publishers, 2001, ISBN 0-7668-1948-5

 Diagnosis, Service, and Repair”, The Goodheart-Willcox Company, Inc., Tinley Park, Illinois, 2003, ISBN 1-56637-910-5

 Croussr– Anglin, “Automotive Mechanics” - 10th Edition, The McGraw-Hill Book Company, 2000, ISBN 0-02-800943-6

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Name Workshop Principles Course

Code MMEV 111 Prerequisite

Credit hours 1

(Hour/ week)

Lecture 0

This training course is a practical training in which the trainee technically establishes the most basic and required skills in the field of basics of workshops, where the trainee is first introduced to the different types of tools and tools used in various technical works in general and works related to vehicle maintenance in particular, and then the trainee is prepared Measuring dimensions and transferring them to a work piece and forming them in various shapes, as well as manual cutting operations, shaping metals and preserving them from echo, methods of connecting them with the fundamentals of operating the number and the various machines in the workshop taking into account the internationally recognized safety principles.

It aims to provide the trainee with basic technical skills in the fields of dimensional measurement, manual cutting operations, metal forming, and the use of tools and machines in the workshop.

1. Reads technical drawings and performs the required work on the work piece.

2. It uses measuring tools and performs the accurate measurement process.

3. Use the manual tool in a correct way and perform the following operations (manual cutting with pastries - manual sawing - sharpening - cutting screws - manual cutting - manual bending).

4. The auger uses the drill and carries out the work with the drill.

5. Performs safety and security rules when handling operational machinery

Fundamentals of operating tools and machines: 6

Measuring lengths 4

Manual cutting of pastries (cutting process principle) 2

Filings 4

Perforating and finishing holes 4

Hand cut spirals 4

Formation and joining of minerals 4

Welding 4

Total 32

32

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Page 19 of 122 Procedures of Safety Requirements:

1. Adhere to the safety instructions stated in the specification manuals attached to the manual tools, bending and drilling devices, etc.

6

Fundamentals of operating tools and machines:

o Identify the security and safety needs of the workshop.

o Types of tools and machines.

o Running number.

o Keys and carpets of all shapes and sizes.

o Heavy equipment (turning machines for valves - cylinders - drums ... etc).

Subject references

1-Duffy, James E., "Auto Engines" The GoodheartWillcox company, INC, ISBN 0-87006A77-3 Capter 9

4

Measuring lengths:

o Read dimensions from technical drawings.

o Measurement using measuring tools (universal gauges - altitude measuring tools).

o Marking out (mark) work piece (transfer of dimensions to work piece).

o Marker tools (steel ruler - o marking out - marker fork - calipers).

o Backing surfaces (flat flower).

Subject references

1-Martin W. Stockel, Martin T. Stockel, and Chris Johanson, “Auto Diagnosis, Service, and Repair”, The Goodheart-Willcox Company, Inc., Tinley Park, Illinois, 2003, ISBN 1-56637-910-5 Capter 2

2

Manual cutting of pastries (cutting process principle):

o Manual posting.

o Separation with a hand saw.

o Use of an abrasive stone.

Oral exams Written exams Subject

references

4

Filing:

o Learn about the composition and classification of files.

o Use a vise.

o Leveling surfaces.

o Perpendicular surfaces.

o Surface Finishing

Oral exams Written exams Practical performance Subject 1-William H. Crouse and Donald L. Anglin, “Automotive Technician’s

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references Handbook”, The McGraw-Hill Book Company, ISBN 0-07074751-5 Capter 5

4

o Perforating and finishing holes:

o Spiral drills.

o Install work piece and cutting tool.

o Countersink.

o granulation

references

1-Don Knowles, "Automotive Technician Certification- Test Preparation Manual", Delmar Publishers, 2001, ISBN 0-7668-1948-5 Caprt 11 4

Manual cutting of spirals:

o External screws (bit of the screw).

o Internal screws (Male screws).

references

1-William H. Crouse and Donald L. Anglin, “Automotive Technician’s Handbook”, The McGraw-Hill Book Company, ISBN 0-07074751-5 Cahpter 10

4

Formation and joining of minerals:

o Crease.

o Shear.

o Formation.

o Link classification.

o Seal for connections

Subject references

4

Welding:

o Identify the safety and security needs in welding.

o Learn about welding methods and types of connections (models).

o X-acetylene welding for connections

references

References

 William H. Crouse and Donald L. Anglin, “Automotive Technician’s Handbook”, The McGraw-Hill Book Company, ISBN 0-07074751-5

 Martin W. Stockel, Martin T. Stockel, and Chris Johanson, “Auto Diagnosis, Service, and Repair”, The Goodheart-Willcox Company, Inc., Tinley Park, Illinois, 2003, ISBN 1-56637-910-5

 Don Knowles, "Automotive Technician Certification- Test Preparation Manual", Delmar Publishers, 2001, ISBN 0-7668-1948-5

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Name Engineering and Technical drawing Course

Credit hours 2

(Hour/ week)

Lecture 0

In this training course, the trainer learns the basics and principles of engineering drawing and the method of using the tools for drawing from a drawing board, suitable pencils, and various engineering tools, as well as the trainee learns about perspective, orthogonal projection, transformations and symbols, and the writing of dimensions in a sound scientific way, sectors and development.

This course includes a method of showing the details of mechanical parts through engineering drawing by way of orthogonal projection and sectors, and identifying the symbols and terminology of the drawing. This course also deals with technical drawing of vehicles and some basic circuits such as drawing electrical circuits and car systems in a scientifically clear drawing.

The course aims to give the trainee the ability to use engineering drawing as a language to read drawings and understand various symbols.

1. Explains the meaning of the different lines used in engineering drawing.

2. It distinguishes the various symbols used to convey information.

3. Reads and understands engineering drawing and printed graphics.

4. Analyzes the drawing and writes the technical report.

5. It uses the different types of tools used in engineering drawing.

6. Reviews some visual aids and some computer graphics (3d in AutoCAD).

7. Draws some sectors for the parts of the car by drawing some circuits and systems in the car

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Page 22 of 122

Fundamentals of Engineering Drawing 4

Orthogonal projection 12

Dimensions 8

Stereogram (perspective or isometric) 8

Sectors and cut shapes 16

Technical drawing of systems and circuits in the car 16

Total 64

1. Adhere to the safety instructions stated in the specification manuals attached to the manual tools, bending and drilling devices, etc.

4

Fundamentals of Engineering Drawing:

o Engineering drawing as a language for technicians.

o The number and tools used.

o Types of lines.

o How to write letters and numbers.

o Projection methods.

o Distribute the drawing board.

o Free hand drawing.

o Scale (Zoom in / Zoom out).

Subject references

1-James H, "Drafting, technology,, Earle Addison-Wesley Publications co. Capter 1

12

Orthogonal projection:

o The orthogonal projection of points, lines, areas (surfaces).

o Projection orthogonal in the first corner.

o Drop icons.

o Different projections of objects.

o Hidden details.

o Applications.

Subject references

1-M.A. Parker & L.J. Dennis, "Engineering drawing Fundamentals', Stanley Theories. Chapter 2

8

Dimensions:

o Introduction.

o Dimensional technology.

o Dimensional lines and dimensional lines.

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Page 23 of 122

o Draw arrows at the ends of dimensional lines.

o Methods for writing dimensions.

o Write dimensions on circles (diagonals and radii).

o Applications.

Subject references

1-James H, "Drafting, technology,, Earle Addison-Wesley Publications co. Chapter 2

8

Drawing of the object (perspective or isometric):

o Methods for representing figures.

o Representation of rotational surfaces and holes.

o Application

references

1-M.A. Parker & L.J. Dennis, "Engineering drawing Fundamentals', Stanley Theories. Chapter 4

16

Sectors and cut shapes:

o The need to do a sector.

o Trim levels.

o Whole sector and half sector.

Oral exams Written exams Practical performance o Local, rotating, excluded and micro sectors.

o Applications Subject

references

16

Technical drawing of systems and circuits in the car:

o Symbols of electrical circuits in the car.

o Electronic ignition circuit.

o Lighting department and warning department.

o The master cylinder is in the brake.

o Steering angles.

o The four strokes.

o Cam valve action.

Subject references

References

 James H, "Drafting, technology,, Earle Addison-Wesley Publications co.

 M.A. Parker & L.J. Dennis, "Engineering drawing Fundamentals', Stanley Theories.

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Name Electricity & Electronics fundamentals Course

Credit hours 3

(Hour/ week)

Lecture 2

Practical 2

Training Course Description

This course provides the trainee with the basics of electrical and magnetism and their applications in the electrical and electronic circuits of the car, with an explanation of the characteristics and methods of operating the elements of those circuits such as resistors, capacitors, transistors, diodes, etc.

In the practical part of the course, training will be conducted on testing the work of electrical and electronic circuits and their components, along with training on examining, repairing and replacing simple electrical components.

The course aims to introduce the trainee to the basics of electricity, electronics, electrical and electronic circuits and the properties of these circuits. The course also aims to teach the trainee how to build electrical and electronic circuits and then perform measurements of various electrical variables to determine the working state of these circuits and their components.

1. Learn about the components of electrical and electronic circuits and the properties and function of each component.

2. Reading electrical and electronic circuit diagrams.

3. Building various electrical and electronic circuits.

4. Perform electrical measurements (such as voltage difference, current intensity, and resistance) on electrical and electronic circuits using special measuring devices.

5. Check the electrical connections and know the circuit's position (intact, open, or short).

Basics of Electricity 8 8

Electrical circuits 10 10

Capacitors 4 4

Semiconductors 10 10

Total 32 32

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Page 25 of 122

 Warning panels should be placed near electrical equipment and connections.

 It must be ensured that the work site is suitable in terms of lighting and ventilation.

 Safety instructions must be clearly placed, such as emergency exits and first aid kit.

 Appropriate work clothes should be observed.

 Verify the correct electrical connections.

 It must be ensured that there is a fire alarm and extinguishing system at the work site.

 Special safety instructions must be followed when handling equipment and tools

8

Basics of Electricity:

o an introduction.

o Knowledge of electrical symbols.

o Knowing the types and properties of magnetism.

o Knowing the types and characteristics of electric currents.

o Distinguish the relationship between electricity and magnets and how and types of inductance are generated.

o Know the types of conductors.

o Understand the basic electrical quantities (current, voltage, resistance, electrical capacity ... etc.).

o Knowing the types of resistors, their properties, and how to determine their value by color

Subject references

1-Understanding DC Circuits : FIRST EDITION :Dale R. Patrick Stephen W. Fardo ISBN 0-7506-7110-6 UNIT 1&4

2-AUTOMOTIVE TECHNOLOGY A SYSTEMS APPROACH 4TH edition : jack erjavec ISBN-13:987-1-4018-4831-6 Chapter 14&16 3-Modern Automotive Technology James E. Duffy ISBN1-59070-186-0 Section 1 Chapter 8

4-Autom0tive Technology: James D. Halderman ISBN 0-13-099453-7 Section III Chapter 13-14

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Page 26 of 122 10

Electrical circuits:

o Types of electrical circuits and their characteristics.

o Straight.

o Parallel.

o Composite.

o Understand Ohm's Law.

o Understanding Kirchhoff I and II laws.

o Learn about some electrical circuits in vehicles.

Subject references

1-Understanding DC Circuits : FIRST EDITION Dale R. Patrick Stephen W.Fardo ISBN 0-7506-7110-6 UNIT 2

Subject references

2-AUTOMOTIVE TECHNOLOGY A SYSTEMS APPROACH 4TH edition : jack erjavec ISBN-13:987-1-4018-4831-6 Chapter 16

4

Capacitors:

o Types of capacitors, their characteristics and connection.

o Description of the functional performance of the electric capacitors, the charging of the capacitor, the electrical capacitance of the capacitor.

o Learn about the different types of capacitors.

o Calculations for different capacitor connection types (capacitance, voltage, current).

Subject references

1-Understanding DC Circuits first edition Dale R. Patrick Stephen W. Fardo ISBN 0-7506-7110-6 UNIT 6

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Page 27 of 122 10

Semiconductors:

o Semiconductor properties and functions.

o Electronic elements.

o Vehicle electronic circuits.

Subject references

1-Electrical Engineering Materials T K BASAK ISBN : 978 1 906574 43 7 Chapter3

3-Modern Automotive Technology James E.Duffy ISBN 1-59070-186-0 Section 3 Chapter 17

4-Autom0tive Technology James D. Halderman ISBN 0-13-099453-7 Section III Chapter13

8

Basics of Electricity:

o Voltage source (constant, alternating).

o Knowledge of the use of multimeter devices (multi-purpose) to measure voltage, current and resistance.

o Learn about some electromagnetic elements of the vehicle and take measurements on them.

o Electrical conductors.

o Make several measurements of current, voltage and resistance, find out the relationship between conductor length, diameter and current value, and compare values with specifications from the catalog.

Practical performance Written exams

Subject references

1-Understanding DC Circuits : FIRST EDITION: Dale R. Patrick Stephen W. Fardo ISBN 0-7506-7110-6 UNIT 1&4

2-AUTOMOTIVE TECHNOLOGY A SYSTEMS APPROACH 4TH edition : jack erjavec ISBN-13:987-1-4018-4831-6 Chapter 14&16 3-Autom0tive Technology :James D.Halderman ISBN 0-13-099453-7 Section III Chapter 13-14

4-Modern Automotive Technology James E.Duffy ISBN1-59070-186-0 Section 1 Chapter 8

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Page 28 of 122 10

Electrical circuits:

o Types of electrical circuits and their characteristics.

o Straight plug.

o Parallel delivery.

o Composite.

o Vehicle electrical circuits.

o Installing various electrical circuits.

o Make measurements of current, voltage and resistance.

o Investigation of Ohm's Law and Kirchhoff's first and second laws.

o Make previous measurements on vehicle electrical circuits

Subject references

1-Understanding DC Circuits : FIRST EDITION Dale R. Patrick Stephen W. Fardo ISBN 0-7506-7110-6 UNIT 2

4

Capacitors:

o Types of capacitors, their characteristics and connection.

o Installation of various capacitor circuits.

o Deduce the working properties of capacitors in electrical and electronic circuits.

o Calculations on different types of capacitor connection (capacitance, voltage, current)

Subject references

1-Understanding DC Circuits first edition Dale R. Patrick Stephen W. Fardo ISBN 0-7506-7110-6 UNIT 6

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Page 29 of 122 10

Semiconductors:

o Semiconductor properties and functions o Electronic elements.

o Vehicle electronic circuits.

4

o Simple electronic circuit installation (combiner, transistor, thyristor).

o Connect these circuits to the oscilloscope.

o Deduce the working properties of electronic elements in electronic circuits

Subject references

1-Electrical Engineering Materials T K BASAK ISBN : 978 1 906574 43 7 Chapter3

2-AUTOMOTIVE TECHNOLOGY A SYSTEMS APPROACH 4TH edition: jack erjavec ISBN-13:987-1-4018-4831-6 Chapter 15

3-Modern Automotive Technology James E.Duffy ISBN 1-59070-186-0 Section 3 Chapter 17

4-Autom0tive Technology James D.Halderman ISBN 0-13-099453-7 Section III Chapter13

References

 Automobile Electrical & Electronic Systems“, Tom Denton, ISBN 0-340-73195-8

 “Fundamentals of Automotive Electronics“ V.A.W.Hillier ISBN 0-7487-0261-X

 “Automotive Electrical Equipment“ William H.Crouse, ISBN 0-07-014666-7

 “Automotive Electricity and Electronics“Al Santini, Delmer Publisher, ISBN 0- 8273-6743-0

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Name Automotive Engines Course

Code MMEV 121

Prerequisite MMEV 115

Credit hours 4

(Hour/ week)

Lecture 2

Practical 4

Training 0

Course Description

This course provides the trainee with the fundamentals of the car engine and its operating systems, with an explanation of the different types of engines and their systems, the history of their development, an explanation of the quad cycle, a double cycle and a rotary engine, a comparison between a gasoline engine and a diesel engine, with an explanation of the characteristics and parts of the engine, the characteristics of the cooling system, the lubrication system, the pollutant control system, the intake and exhaust system. The trainee will be trained on how to deal with engine systems in terms of Checking, adjustment and replacement of damaged parts, maintenance and repair of units and parts, while giving the trainee the ability to track and repair the malfunction

This course is considered an introduction to qualifying the trainee to study various specialized courses related to automobile work systems.

This course aims to provide the trainee with the basic skills needed to deal with the car engine, and it also qualifies the trainee to perform adjustments, maintenance and repair of various engine parts.

1. Follows the safety and security guidelines of the motor workshop.

2. Describes engine parts and operating systems.

3. Checks the engine and its operating systems.

4. Repairs to the engine and its operating systems.

5. Tests the performance of the engine and its operating systems.

6. Understands the basics of engine operation and operating systems.

7. Repairs parts of the lubrication system.

8. Repair parts cooling system.

9. Carries out the periodic maintenance of the engine and its operating systems, using the required devices.

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Page 31 of 122

Principles of internal combustion engines 8

Mechanical parts of an internal combustion engine 8

Engine dimensions 8

Engine systems 8

Engine workshop 4

Car engine parts 12

Engine performance 12

Engine lubrication system 12

Engine cooling system 12

Intake manifold, exhaust manifold and forced supercharger 12

Total 32 64

1. Adhere to the safety instructions contained in the user manual for the test equipment.

2. Adherence to safety instructions in motor workshops.

8

Principles of internal combustion engines:

o Combustion engines.

o Classification of engines.

o Working principles of diesel engines.

o Comparison of gasoline engines and diesel engines.

Self-test Subject

references

1-William H. Crouse and Donald L. Anglin, "Automotive Mechanics"

The McGrawHill Book Company, ISBN 0-02-800943-6 Chapter 3

8

Mechanical parts of an internal combustion engine:

o Block of cylinders.

o The piston.

o Connecting arm.

o Crankshaft.

o Flywheel.

o Cylinder head and valves.

o Camshaft.

Self-test

Subject references

1-William H. Crouse and Donald L. Anglin, “Automotive Technician’s Handbook”, The McGraw-Hill Book Company, ISBN 0-07074751-5 Chapter 7

8 Engine performance:

o Engine dimensions.

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Page 32 of 122 o Engine performance.

o Means to improve engine performance.

o Engine combustion problems.

Self-test

Subject references

1-Jay Webster, Clifton E. Owen, "Basic Automotive Service & Repair", Delmar Publishers, 2000, ISBN 0-8273-8544-7 Chapter 5

The McGrawHill Book Company, ISBN 0-02-800943-6 Chapter 5 8

Engine systems:

o Lubrication system.

o Cooling system.

o Air intake systems.

o Exhaust systems.

Self-test Subject

references

1-Martin W. Stockel, Martin T. Stockel, and Chris Johanson, “Auto Diagnosis, Service, and Repair”, The Goodheart-Willcox Company, Inc., Tinley Park, Illinois, 2003, ISBN 1-56637-910-5 Chapter 7

The McGrawHill Book Company, ISBN 0-02-800943-6 Chapter 9

4

Engine workshop:

o Learn about safety precautions in the engine workshop.

o Learn about the devices and equipment in the workshop.

o Learn how to use catalogs.

Oral exams Practical performance

Subject references

The McGrawHill Book Company, ISBN 0-02-800943-6 Chapter 1 2-Jay Webster, Clifton E. Owen, "Basic Automotive Service & Repair", Delmar Publishers, 2000, ISBN 0-8273-8544-7 Chapter 1

12

Car engine parts:

o Classification of engines.

o Engine parts.

o Valve clearance adjustment.

o Engine dimensions measurement

Oral exams Practical performance Subject

references

12

Engine performance:

o Engine test bench (dynamometer).

o Measuring engine performance factors.

Oral exams Practical performance Subject

references

12

Engine lubrication system:

o Lubrication circuit in the engine.

o Parts of the lubrication system.

o Engine oil.

o Lubrication pump

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Page 33 of 122 o Indicated oil pressure.

o Oil pressure regulator valve.

Subject references

1-Jack Enjavec "Automotive Technology", Delmar Publishers, 2000, ISBN 0-7668-0673-1 Chapter 10

2

Engine cooling system:

o Engine cooling circuit.

o Water cooling system parts.

o Freezing liquid.

o Cooling system test.

o Radiator.

o Thermal switch (thermostat).

o Water pump.

o Cooling fan.

o Heat sensor

Subject references

1-Jack Enjavec "Automotive Technology", Delmar Publishers, 2000, ISBN 0-7668-0673-1 Chapter 9

12

Intake manifold, exhaust manifold and forced supercharger:

o Air purifier (air filter).

o Intake and exhaust manifold.

o Compulsory charging.

o The different types of forced charging.

o Maintenance of the forced charger.

o Replace the forced charger.

References

 William H. Crouse and Donald L. Anglin, "Automotive Mechanics" The McGrawHill Book Company, ISBN 0-02-800943-6

 Jay Webster, Clifton E. Owen, "Basic Automotive Service & Repair", Delmar Publishers, 2000, ISBN 0-8273-8544-7

 Jack Enjavec "Automotive Technology", Delmar Publishers, 2000, ISBN 0-7668-0673-1

 Martin W. Stockel, Martin T. Stockel, and Chris Johanson, “Auto Diagnosis, Service, and Repair”, The Goodheart-Willcox Company, Inc., Tinley Park, Illinois, 2003, ISBN 1- 56637-910-5

 William H. Crouse and Donald L. Anglin, “Automotive Technician’s Handbook”, The McGraw-Hill Book Company, ISBN 0-07074751-5

 Martin W. Stockel, Martin T. Stockel, and Chris Johanson, “Auto Diagnosis, Service, and Repair”, The Goodheart-Willcox Company, Inc., Tinley Park, Illinois, 2003, ISBN 1- 56637-910-5 Chapter 16