Unified Experiments for Mechanical Engineering Department:

(1)

Kingdom Of Saudi Arabia Ministry of Education Jouf University

Collage of Engineering

ذحوملا يلمعلا ليلد

ةيكيناكيملا ةسذنهلا مسق لماعمل ةسذنهلا ةيلكب

ةذيذجلا ةيسارذلا ةطخلل

Practical Handbook of Unified Experiments

for

Mechanical Engineering Department

of the New Study Plan

(2)

Table of Content

No. Dep Course Code Page

1

Mechanical Engineering Department Thermo-fluid lab (1) MEC 342 2

2

Thermo-Fluid Lab (2) MEC 343 2

3

Basic Engineering Drawing GEE 101 3

5

Basic Engineering Technology GEE 105 3

4

ME Drawing and Graphics MEC 213 4

6

Materials Eng. Lab. MEC 215 4

7

Mechanics of Materials Lab. MEC 212 5

9

Control and Dynamic Systems Lab. MEC 335 5

8

Mechanics of Machinery MEC 332 6

10

Manufacturing Proc. MEC 333 7

(3)

2

Section 2:Unified Experiments for Mechanical Engineering Department:

Course: Thermo-fluid lab (1) Code: MEC 342

No. Experiment Title Required Equipment

(Lab Instruments) Required Tools 1

Performance test for a solar energy

unit. Solar energy unit.

2

Measurement of viscosity. Viscosity test rig (ball –tube)

3

Flow in open channels. Open-channel test rig.

4

Measurement of fluid-flow properties. Flow tube equipped with measuring instruments.

5

Temperature measurement test.

Different temperature thermometers and thermocouples.

6

Demonstration of fluid flow (flow

visualization). Flow visualization test rig.

King Abdul-Aziz, Michigan Universities

Course: Thermo-Fluid Lab. (2) Code: MEC 343

No. Experiment Title Required Equipment

(Lab Instruments)

Required Tools 1

SI internal combustion engine

performance

SI internal combustion engine performance apparatus

2

CI internal combustion engine

performance

CI internal combustion engine performance apparatus

3

Analysis of a sample of exhaust

gases

Analysis of a sample of exhaust gases apparatus

4

Thermal conductivity measurement Thermal conductivity measurement apparatus

5

Heat transfer Coefficient

measurement for free flow

Heat transfer Coefficient measurement for free flow apparatus

6

Heat transfer Coefficient measurement for forced flow

Heat transfer Coefficient measurement for forced flow apparatus

7

Heat Exchanger performance

Performance of Heat

Exchangers & Refrigeration and Air Conditioning apparatus

8

Steam power plant performance Steam power plant performance

apparatus

King Abdul-Aziz, Michigan Universities

(4)

Course: Basic Engineering Drawing Code: GEE 101

No. Experiment Title Required Equipment

(Lab Instruments)

Required Tools

1 Fundamental of engineering drawing. Tables

Drawing tools

2 Geometric construction Tables

3 Isometric. Tables

4 Orthogonal Projection. Tables

5 Dimensions. Tables

6 Missing Views Tables

7 Steel Sections Tables

8 Introduction to AutoCAD Computers AutoCAD

King Saud, Michigan Universities

Course: Basic Engineering Technology Code: GEE 105

No. Experiment Title Required Equipment (Lab Instruments)

Required Tools

1

Machining Processes

- Lathe machine.

- Milling machine.

- Drilling machine.

- Sawing machine.

- Shaping machine.

- Raw materials.

- Various cutting tools.

- Sheet metals.

- Anvil, Hammer, Chisel, Tongs, Fuller, Hardy, Slack tub, and Forging equipment.

- Holders, Sand, Core, Mold, Rammers, Sprue pin, Mallet, Draw spike, Vent rod, Lifters, Trovels, Slicks, Gate cutter, Bellows, Casting Equipment.

- Torch, Oxygen and Acetylene gases cylinders, Electrode holder, Earth clamp, Earth cable, C-clamp, Chipping hammer, Wire brush, Welding fume exhaust system, Gloves, Earplug, Welding mask, Pressure regulator, Welding apron,

Fireproof, Safety shoes, and Welding

equipment.

2

Forming processes

- Extrusion machine.

- Rolling machine.

- Drawing machine.

3

Forging process Forging workshop set.

4

Casting process Furnace and Casting sets,

5

Welding process

- Manual metal arc welding machine - Oxy-acetylene welding/cutting machine - Gas cutting equipment

(5)

4

Course: ME Drawing and Graphics Code: MEC 213

No. Experiment Title Required Equipment

(Lab Instruments)

Required Tools

1

Fundamentals of computer graphics and the use of AutoCAD computer drafting software

PC Computer

AutoCAD software

2

Sections views PC Computer

3

Mechanical engineering elements (bolts, screws, nuts, shafts, keys, pins and gears)

PC Computer

4

Structural drawing and Assembly

drawing PC Computer

King Saud, Eastern Michigan, Stanford Universities

Course: Materials Engineering Lab. Code: MEC 212

No. Experiment Title Required Equipment

(Lab Instruments) Required Tools 1

Measurement of tensile properties

Universal testing machine

Standard specimens Vernier Caliper Hammer

Steel plates of different thickness

Steel bars with different diameters

2

compression strength

3

Shear test

3

Measurement of toughness and impact resistance

Impact test machine

4

Measurement of fatigue properties Fatigue test machine

5

Measurement of hardness value

Brinell hardness tester Rockwell hardness tester Vicker's hardness test

Equipment that provides polishing and a micro hardness test

6

Determination of creep behavior Creep test machine equipped with heating chamber

Equipment that

measures room

temperature creep

7

Test for Building up phase diagrams - Differential thermal analyzer.

Controlled atmosphere electric furnace

-Thermocouples - Blocks of Copper, Tin, Zinc, Aluminum, and other metals

8

Replica test -Replica sheets

-Direct light microscope with low magnification (300X)

- Etching solutions for steels, aluminum, copper, etc.

-Grinder

Grinding and polishing tips.

-Glass sheets (50x30x3 mm)

-Clear gloves

9

Weld test Universal testing machine -Standard specimens

- Vernier Caliper

10

Non destructive testing including

Radiograph test, Ultra sonic test, Magnetic particles test, and Dye penetrant test.

- Radiograph test equipment -Ultra sonic test equipment -Magnetic particles test set -Dye penetrant test set.

-Standard specimens - Steel sheets

-Sensitive X-ray films.

-Light viewer Dark room for

developing radiograph films.

King Saud, King Abdul-Aziz Universities

(6)

Course: Mechanics of Materials Lab. Code: MEC 215

No. Experiment Title

Required Equipment (Lab Instruments)

Required Tools 1

Measurement of tensile properties

Computerize Universal testing machine

- Steel plates of thicknesses 3:20 mm - Steel sheets and plates

- Equipment that provides polishing and a micro hardness test - Equipment that measures room temperature creep

2

compression strength

3

Shear test

3

Measurement of toughness and

impact resistance Impact test machine

4

Measurement of fatigue properties Fatigue test machine

5

Measurement of hardness value

Brinell hardness tester Rockwell hardness tester Vicker's hardness test

6 Determination of creep behavior creep test machine equipped with heating chamber

King Abdul-Aziz, Michigan Universities

Course: Control and Dynamic Systems Lab. Code: MEC 335

No. Experiment Title Required Equipment

(Lab Instruments) Required Tools 1

Speed Control Speed Control Training System

2

Flow/ Level Control Flow/ Level Control System

3

Pressure Control Pressure Control System

3

Temperature Control Temperature Control System

4

Position Control Position Control System

5

Hydraulics Training System (Demonstration of the operation of hydraulic components)

6

Hydraulics Training System (Building and operation of hydraulic circuit)

7

Electro Pneumatic Board and Pneumatic Board (Demonstration and operation of pneumatic components)

Electro Pneumatic Board and Pneumatic Board (Demonstration

and operation of pneumatic components)

King Saud University

(7)

6

Course: Mechanics of Machines Code: MEC 332

No. Experiment Title Required Equipment

(Lab Instruments) Required Tools

1

To investigate the relationship between the turning moment on the crank shaft and the crank angle for a given force on the piston.

Crank Mechanism

2

Study of belt and chain mechanism

- Experiment on belt friction and belt drives

- Portable experimental unit with metal stand

- 1 flat belt, 1 V-belt, and 1 round belt

- Ball bearing mounted belt pulley with three different belt grooves

- Angle of contact of the belts 30°...180°, graduations 15°

- Force measurement using 2 spring balances

- Chain Mechanism

3

Study of the relations between friction forces and normal forces, between hard or soft surfaces, between lubricated or dry surfaces and between rolling surfaces for several types of materials.

- Fundamentals of mechanical friction

- Friction body and force gauge stationary,

supporting friction surface motor- driven

- 2 friction bodies each with 2 different surfaces

- 2 supporting friction surfaces with a total of 3 different surfaces

- 2 cable drum driving speeds - Force gauge overload-proof, with clearly legible transparent dial

- Box to house the components

4

Static & Dynamic Balancing

- Bench top unit for illustrating the fundamentals of static and dynamic balancing

- Adjustable speed

- Max. total unbalance: 880cmg - Digital speed display

- Transparent protective hood - Integrated angle and length gauge

5

To obtain by experiment the velocity ratios of a simple or a compound train of gears and to verify calculated values.

Gear Train Apparatus

6

Study of the use of a differential as a simple transmission system.

Differential-Crown wheel and Pinion

King Saud, Michigan Universities

(8)

Course: Manufacturing Proc. Code: MEC 333

No. Experiment Title Required Equipment (Lab Instruments)

Required Tools

1

Machining Processes

- Lathe machine.

- Milling machine.

- Drilling machine.

- Sawing machine.

- Shaping machine.

- CNC machines.

- CNC Programs.

- Raw materials.

- Various cutting tools.

- Sheet metals.

- Anvil, Hammer, Chisel, Tongs, Fuller, Hardy, Slack tub, and Forging equipment.

- Holders, Sand, Core, Mold, Rammers, Sprue pin, Mallet, Draw spike, Vent rod, Lifters, Trovels, Slicks, Gate cutter, Bellows, Casting Equipment.

- Torch, Oxygen and Acetylene gases cylinders, Electrode holder, Earth clamp, Earth cable, C-clamp, Chipping hammer, Wire brush, Welding fume exhaust system, Gloves, Earplug, Welding mask, Pressure regulator, Welding apron,

Fireproof, Safety shoes, and Welding

equipment.

2

Forming processes

- Extrusion machine.

- Rolling machine.

- Drawing machine.

3

Forging process Forging workshop set.

4

Casting process Furnace, Casting sets,

5

Welding process

- Manual metal arc welding machine.

- Spot welding Machine.

- TIG welding machine, MIG welding machine.

- Oxy-acetylene welding/cutting machine.

- Gas cutting equipment.

Alqassim, Michigan Universities

مسقلا فرشم لماعملا ةنجل فرشم

ليوطلا باهولادبع دعس د محمد ىودعلا ديعسلا دمحأد

(9)

8

ةسدنهلا لماعم صوصخب ةيكيناكيملا ةسدنهلا مسقب سيردتلا ةئيه ءاضعأ تاعيقوت ةديدجلا ةطخلل ةيكيناكيملا

No. Dep Course Code Signature

1 M e c hani c a l E ngin e e ri ng Depa rtme nt

Thermo-fluid lab (1) MEC 342 2 Thermo-Fluid Lab (2) MEC 343 3 Basic Engineering Drawing GEE 101 4 ME Drawing and Graphics MEC 213 5 Basic Engineering Technology GEE 105 6 Mechanics of Materials Lab. MEC 215