Peraturan keselamatan kerja dan lingkungan hidup yang harus dipenuhi untuk pelaksanaan konstruksi dan komisioning harus memenuhi undang-undang dan peraturan yang berlaku.
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SPLN K6.005: 2015
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Lampiran 2. Contoh Format Berita Acara Penyelesaian Pekerjaan Konstruksi (BAPPK)
PT. PLN (Persero):
TURN OVER PACKAGE
FROM CONSTRUCTION TO COMMISSIONING
No.: Project: Date: Contractor: 1. Name of equipment : . . . System : . . . . . KKS No. : . . . . . . Technical data : . . . 2. Construction Remarks : 3. Statement:
The construction supervision team do hereby certify that construction of the above mentioned equipment or system has been completed and the commissioning supervision team is allowed be conducted the relevant tests.
Construction Supervision Team
Name : . . . .. Signature : . . . .. Date : . . . Contractor Name : . . . .. Signature : . . . .. Date : . . . Acknowledgement
Commissioning Supervision Team
Name : . . . .. Signature : . . . .. Date : . . .
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Lampiran 3. Form Laporan
LAPORAN TEKNIK KOMISIONING
PUSAT LISTRIK TENAGA DIESEL/MESIN GAS
JUDUL
RINGKASAN EKSEKUTIF DAFTAR ISI
BAB I PENDAHULUAN
1.1 Umum
Uraian yang berisikan antara lain mengenai dasar pelaksanaan komisioning, pemilik instalasi tenaga listrik, lokasi instalasi, dan informasi lain yang bersifat umum. 1.2 Riwayat Instalasi
Uraian yang berisikan antara lain mengenai tahun pembangunan, konsultan perencana pembangunan, kontraktor pelaksana pembangunan, pelaksana komisioning, konsultan pengawas pembangunan, operator instalasi, dan informasi lain yang terkait.
BAB II LINGKUP PEKERJAAN
Uraian yang berisikan lingkup pekerjaan, peralatan, dan instalasi yang dilakukan komisioning
BAB III REFERENSI ACUAN
Uraian yang berisikan undang-undang, peraturan, standard (Internasional dan Nasional), prosedur komisioning, instruction manual O & M, skematik diagram dan logic diagram yang sudah disetujui, buku kontrak pengadaan PLTD/MG dan informasi lain yang terkait
BAB IV DATA TEKNIS
Uraian yang berisikan data teknis dan spesifikasi teknik peralatan utama PLTD/MG. Bila uraian data teknis panjang dapat dimasukan sebagai lampiran
BAB V PELAKSANAAN PEKERJAAN
Uraian yang berisikan tempat pelaksanaan, waktu pelaksanaan, pelaksana yang terdiri dari: pelaksana pengujian/komisioning, pelaksana supervisi komisioning dan pelaksana konsultan/pengawas proyek
SPLN K6.005: 2015
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BAB VI HASIL KOMISIONING
Uraian yang berisikan hasil komisioning terhadap uji individu, uji sistem, uji unit, perhitungan uji unjuk kerja, temuan-temuan selama periode komisioning, rekomendasi teknik dan informasi lain yang terkait
BAB VII KESIMPULAN DAN SARAN
Uraian yang berisikan kesimpulan uji individu, uji sistem, uji unit, perhitungan uji unjuk kerja, jastifikasi hasil komisioning, rekomendasi dan saran
LAMPIRAN 1. Data teknis dan spesifikasi teknik
2. Diagram garis tunggal (Single Line Diagram) 3. Ikhtisar hasil komisioning
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Lampiran 4. Daftar Mata Uji Individu dan System
Tabel 1. Daftar mata uji individu dan sistem
No. Uraian Standar Acuan
BALANCE OF PLANT SYSTEM
1 Fire Fighting System:
ASME PTC 8.2; 7.1; 19 FM GLOBAL PERATURAN MENTERI 02/1993 IEC 60034-2010 IEEE 43; C37-2000 NFPA 850; 20; 72; 12A; 12B; 15; 25; 11; 291; 10; 85 Norsok P-100
- Pump Station System
- Hydrant System
- Fire Detection System
- Sprinkle System (if any)
- Deluge System (if any)
- CO2 System (if any)
- Foam System (if any)
- Portable Fire Fighting Equipments (APAR)
- Fire Fighting Truck (if any)
2 Water Treatment System: Norsok P-100
ASME PTC 8.2; 10; 31; 24 ASTM D511; 512; 516; 857; 888; 859; 1889; 1688; 1426; 1385 ASTM D1125; D1126; D1293; D1782; D2035; 1067; 1068; 1125; IEC 60034 IEEE 43; C37
- Water Treatment System
- Make Up Water
- Service Water System
3 Waste Water Treatment System: ASTM D1691; 1889; 3921; 1688; 1687; 1293
- Oil Water Separator System ASME PTC 8.2; 10; SPLN 30-1980
- Instalasi Pengolahan Air Limbah (IPAL) PERMEN LH 08 TAHUN 2009
4 Fuel System: ASME PTC 3.1; 3.3; 7.1; 8.2; 10
- Fuel Oil Receiving System API 2610
- Fuel Oil Forwarding System ASME B31
- Fuel Oil Unloading System NFPA 31; Norsok P-100
- Fuel Oil Tank IEC 60034; IEEE 43; C37; ASME B31.4
- Fuel Feeding System ASME B312
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- Fuel Gas Metering and Reducing System
- Safety Valve Fuel Gas System
5 Air Compressor System: ISO 8573-1
- Service Air Compressor System ASME PTC 9; 10; B19
- Instrument Air Compressor System
- Air Receiving Tank System ISA 7.0.01
- Starting Air Compressor System ISO 7967-8 2005
6 Ventilation and Air Conditioning System: ARI 710 2004
- Fan & Damper System Norsok H 001
- Air Conditioning System -
INSTRUMENTATION & CONTROL SYSTEM
1 Individual Instruments, I/O, and Control Loops ISA S5.4 1991 2 Distributed Control System IEEE 1046 1991
- Engine Supervisory and Emergency Trip System (ETS) -
- Data Aquisition System (DAS) IEEE C37.1 1994 - Sequence of Events System (SOE) ISA 18.1; ISA RP77.60.02 - Engine Interlock and Protection System -
- Modulating Control System (MCS)
IEEE 1046 1991; ISA RP55.1 - Sequence Control System (SCS)
- Human Machine Interface (HMI) ISO 9241-110 2006 3 Governor Control System ISO 3046-4 2009 4 Telecomunication System SPLN S3.002 2013
ENGINE & AUXILIARIES SYSTEM
1 Fuel System
ISO 3046-1 2009
- Gas Supply System - Degasing System - Fuel Oil Supply System - Pilot Fuel System
2 Lube Oil System
ISO 3046-1 2009
- Main Lube Oil System - Pre Lube Oil System
3 Cooling System ISO 7967-5 2010
- Cooling Water System -
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ASME PTC 23 2003
- Jacket Water Cooling System -
- Lube Oil/Air Cooler System - 4 Air Intake and Exhaust Gas System
- Intercooler System
- Air Inlet Filter System ISO 7967
- Turbo Charger - Exhaust Gas System
5 Turning Gear System
IEC 60034; IEEE 43; C37
- Turning Gear Motor
- Engaged & Disengaged Mechanism System
6 Engine
ISO 8528-2 ISO 3046 2009 ISO 7967 2010
- Engine
- Main Stop Valves
- Governor - Oil Mist Detector
ELECTRICAL SYSTEM
1 Emergency Power System :
SPLN 47 1984; IEC 60146-1996; IEC 60095; IEEE 946
- Emergency Diesel/Gas Generator - Uninteruptible Power Supply (if any)
2 DC Supply Power System :
SPLN D3.022-3 2012; IEC-60086-2006; IEC 60335-2-29-2004; IEEE 450; NESC C2-2002
- Battery System
- Battery Charger/Rectifier - Relay Protection
3 Low Voltage System
IEC-60947-2-2003; IEC-60439-5-1998; SPLN D3-016-1-2012; SPLN D3-016-2-2012; IEC 60720-1981; IEC 61439-2011;
IEC 60255-1990
- Circuit Breaker
- Panel Distribution Board
- Station LV Switchgear
- Power Cables
- Disconnection and Earthing Switch
- Distribution Transformer
- Motor Control Center
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26 4 Medium Voltage System
- Circuit Breaker IEC-62271-200-2003
- Isolated Phase Bus/Non Segregated Phase Bus (if any) IEEE C37.23-1987
- Power Cables IEC-60502-2004
- Disconnection and Earthing Switch IEEE C37.20.2 1999; IEC-60298-1990; IEC 60050-195-2001
- Potential Transformer SPLN D3.014-02 2010; IEC-60044-2003
- Current Transformer SPLN C3.014-1 2009; IEC-60044-2003
- Surge Arrester IEC-60099-1999
- MV Switchgear IEEE C37.20.2 1999; IEC-60298-1990
- Relay Protection IEEE C37.90 1989; IEC-60255-1990
- Metering IEC-60051-1997 5 Generator and Excitation System
IEC-60034-2010; IEEE 112 2004; IEC IEC-60051-1997; IEEE 1129-1992 SPLN 52-2 1985; IEEE C37.102 1995 IEC-60439-2012 IEEE E57.12.91-1995 IEEE 142-1991 - Generator - Metering - Relay Protection
- Permanent Magnet Generator
- Excitation Transformer
- Excitation and Automatic Voltage Regulator
- Grounding - Synchronizing - Fault Recorder 8 Transformators IEC-60076-2000 SPLN 61-1997 SPLN 52-2 1985; IEEE C37.102 1995 IEEE C37.91-2000 - Generator Transformer
- Unit Auxiliary Transformer
- Station Service Transformer
- Transformer Relay Protection
9 Cathodic Protection ISO 12473 2006
Norsok M-503 API RP 651; RP 1632
- Anode & Catode
- Supply and Control Panel
10 Motors
IEC 60034; IEEE 43; C37 SPLN 34-1980
- Motor AC
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11 Grounding System IEEE 0665-1995; IEEE 80; IEEE 81; IEEE 142-1991; IEC 60364; IEEE Std C62.92; IEC 60050-195
- Grounding Rod and Mesh
- Grounding Wire and Connection
- Neutral Ground Resistance (if any) SPLN 88- 1991
Tabel 2. Daftar mata uji unit
No. Uraian Standar Acuan
UNIT TEST
1 Engine Devices & Interlock
ISO 3046 2 Engine Safety Devices Trip Test &
Interlock
3 Generator Safety Device & Interlock ASME CSD-1; IEEE C37; IEEE 1129 4 Initial Start
ISO 3046 ISO 8528 5 First Firing
6 Full Speed No Load Test
7 Engine Protective Device Trip Test
8 Engine Over Speed Test (Mechanical & Electrical)
9 Generator Open Circuit/Short Circuit Characteristic SPLN 34D; IEC 61064; 60034; IEEE 115; IEC 60990 10 Dummy Synchron Test SPLN 34D; IEC 61064; 60034; IEEE 115 11 First Synchronization & Initial Load SPLN 34D; IEC 61064; 60034; IEEE 115 12 Reverse Power Test
SPLN 34D ; IEC60034 13 Load Test (50%, 75%, 100%)
14 AVR Test
15 Load Ramping Test
16 Generator Temperature Rise
17 Maximum Capacity Test
18 Load Rejection 100% (House Load atau Full Speed No Load)
IEC 61064
19 Power System Stabilizer (PSS) (if any) ISA S77.43 1994; ASME PTC 20; IEC 61064; ISA 75.25.01 2000 20 Reliability Run SPLN 85; SPLN 86 ; PERMEN ESDM 05 2014
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28 21 Performance :
ASME PTC 17 (Reaffirmed 2012); SPLN 47-5:1986; ISO 3046 - Generator Grosss and Net Power Output (50%
selama 1 jam, 75% selama 2 jam, 100% selama 1 jam, 110% selama 1 jam, dan 100% kembali selama 3 jam) dilakukan secara berurutan, masing-masing tanpa berhenti sela
- Grosss and Net Plant Heat Rate
- Auxiliary Power Consumption
- Lube Oil Consumption ISO 3046-1 2002 - BOP Performance (for Capacity and Quality Outlet)
22 Environmental Measurement
- Flue Gas Emission Measurement PERMEN LH 21 TAHUN 2008 - Water Disposal Measurement PERMEN LH 08 TAHUN 2009