I also declare that, this report of the Industrial Annex has not been submitted anywhere for award, degree or diploma. Who have given us space to do industrial climbing in the factory as well as give working space in their respective section. Industrial connection is the first step in the student's professional life, especially on the technical side.
CHAPTER-01
Background of Industrial Attachment
Objective
34;It is an organized, credit-bearing work experience in which the student uses and acquires knowledge and skills in a professional work situation." It involves the application of learned abilities in a company related to the students' major. Attachment must motivate students to think about the ideals of the business they work with and to evaluate their own education in relation to the experience.” Working on real projects for a real business will not only help you build the skills you need to work in your profession, it will also give you the interpersonal skills you need to get along with people. to work — and confidence in your own abilities.
Objective
Methodology
How we choose our topics, how we arrange them, organize them, also what will be our final approach regarding the appendix. Two or three senior executives from each department and Loon division will be interviewed. Data analysis: Analysis will be carried out on the basis of the collected data, and findings and recommendations will be made based on the results.
Limitation
CHAPTER-02
Progress of RMG Sector in Bangladesh
Details Description of Progress
This industry not only contributes to foreign money generation but also employs millions of people in the country. As a result, prominent EU and US retailers continue to place orders with Bangladeshi companies that meet specific export requirements. In the 1980s, the Bangladeshi government created an import strategy for the development of the RMG sector, offering bonded storage facilities instead of a 100% duty credit system.
CHAPTER-03
Information About the Company
- Company Overview
- Company Profile
- General Information
- Technical Information
- Site Direction Of Joy Auto Garments Ltd
- Clients
- Organogram Of Joy Auto Garments Ltd
- Nature of Business
- Woven
- Woven Products
- Company Mission
- Company Vision
- Shifting
- Different Section of The Company
JOY AUTO GARMENTS LIMITED (JAGL) is a 100% export oriented ready made garments (woven undergarments) industry located at Enayetnagar Purbopara, Godnail, Siddirganj, Narayanganj, Bangladesh. The annual export of knitted garments is 3.5 million pieces and their value is around 10.00 million US. The fabric division started production in 1984, the company can process a variety of light fabrics (eg 190T taffeta) to heavy fabrics (eg 14.40 oz Denim, wool, fleece, etc.) State-of-the-art machinery to produce a variety of woven products.
CHAPTER-04 Merchandising
Merchandising
An apparel export unit often contains multiple departments including stores, cutting, production, packaging and checking, among others, with the Merchandising department acting as a link between all of these. The job of a merchandiser is to coordinate with the entire office department and with the customers. The merchandiser is responsible for establishing a positive relationship between the exporter and the buyer.
Definition of Merchandising
He is responsible for all tasks including purchasing the raw materials needed to complete the product, sewing the garment, finishing the garment, filling out the paperwork and finally shipping.
Types and Functions of Merchandising
Marketing merchandising
Product merchandising
Responsibility
CHAPTER-04 Sample Section
- Sample
- Organogram of Sample Section
- Process Flow Chart of Sample Section
- Types of Sample
Any individual can understand the construction, features and operation of the entire garment export order by looking at the sample. Both the buyer and the client can guarantee the previous and subsequent condition of the purchased clothing. The sample is also used to collect the necessary marketing ideas for the business marketing of this order.
CHAPTER-06 CAD Section
Working Sequence Of CAD
CHAPTER-07 Inventory Store
- Inventory
- Fabric Inventory
- Fabric Inspection Report
- Fabric Shrinkage Report
- Accessories Inventory
- Accessories Inventory Items
- Label
- Sewing Thread
- Button
- Zipper
- Interlining
- Drawcord
- Hand tag
- Leather Patch
Raw materials, component or finished components, and finished items held in storage awaiting sale or in the manufacturing process are all examples of inventory. Inventory control refers to the exact calculation and data of all raw materials, parts and finished items in the store at any moment. A shop is a place where all kinds of raw materials, parts and finished items are organized.
CHAPTER-08 Cutting Section
Cutting
Fabric cutting is the process of cutting pattern pieces of garments from a layer of fabric according to the exact dimensions of the pattern.
Process Flow Chart of Cutting Section
Machine Used in Cutting Section
CHAPTER-09
Industrial Engineering
- Industrial Engineering
- Process Flow Chart Of IE
- Importance
- Organogram of IE
- Sewing Operator Skill Study
- Operator’s Capacity Study
In the garment business, IE includes the supply chain, process, operation, cost and value, quality, planning, and so on. Before being inserted into the production line, IE people must analyze developed samples to identify obstacles and make the sewing process easier. Provide actual material requirements before they are inserted into production line, so that supply chain management can quickly obtain shortage materials.
Conducting a capacity study of full line and line balancing for clearing bottleneck areas.
CHAPTER-10 Sewing Section
- Sewing
- Process Flow Chart of Sewing Section
- Organogram of Sewing Section
- Floor Layout
- List of Sewing Machine
- Introduction of Plain Machine
- Introduction of Overlock Machine
All of these factors influence which pieces of clothing can be sewn at that particular station. Joy Auto Garments had started with 12 (twelve) number of sewing lines and arranged another 9 (nine) lines within a very short time in the same building. We all use upgraded machines and are mostly automatic wire teams with LED lights, which brands are JUKI, KANSAI, NISHO, etc.
We have some JUKI Brand special machines for pocket setter, loop making & fastening machine, pocket sewing machine, welting machine & bottom sewing machine etc. 02 2 needle, needle feed, semi dry head, lockstitch sewing machine with Auto thread trimmer sewing machine. 03 2 needle, needle feed, semi-dry head, lock stitch organized split needle bar sewing machine with automatic thread trimmer sewing machine.
11 Semi-dry head, direct drive Computer-controlled cycling machine with entry function for topstitching jeans pockets. 12 1 Needle, Cylinder bed, Needle feed, lockstitch machine with automatic thread trimmer for trouser bottoms.
CHAPTER-11 Washing
- Washing
- Organogram of Washing Department
- Process Flow Chart of Washing
- P spray (If the process needed)
- P sprayed garments sent to the wet process
- P sprayed garments loading into the washing machine
- Types of garments washing
- Dry Process
- Flow Chart of Dry
Clothes washing is a technology used to change the appearance, fashion and comfort of clothes. Garment washing is an aesthetic treatment applied to denim fabric to improve its appearance and strength. A process flow chart can be used for washing clothes, which is described in detail in this article.
If you want to create the impression or visibility of pocketing the fabric of any inner material, the visibility on the front of the jeans with the help of sandpaper is called hand scraping. Sandpaper comes in different numbers, usually starting from 40 to 600 and up, the higher the number, the finer the sandpaper, the less rough the paper. Pinning is a process performed by a rapid label machine using plastic or nylon label pins in the rigid form of the garment to achieve a very strong contrast (rigid and washed) on the waist, hems, back and front pockets, etc.
Destroyed Denim One of the most popular disruptive effects at the moment, 'Destruction' is an art that makes denim look unique and used. Potassium permanganate is sprayed in specific areas of the garment to fade the color and give the hand-scraped area a dazzling appearance. The color of liquid potassium permanganate is pink, but when applied to clothing, it dries to a muddy brown or gray shade.
To increase the potency of the acid, it is sometimes combined with acetic or phosphoric acid.
CHAPTER-12 Finishing Section
- Finishing
- Organogram of Finishing Section
- Garments Finishing
- Machine Used in Garments Finishing
- Materials Used in Garments Finishing
- Process Flow Chart of Finishing
The finishing department of the garment business is responsible for garment cleaning, checking, final inspection, pressing and packaging, among other things. The quality of the clothes can be improved and orders can be shipped on time if the finishing procedure is done correctly. Pressing is the process of removing unwanted creases and creases from a garment to improve its smoothness, brightness and beauty.
CHAPTER-13 Compliance
Compliance
Compliance is defined as implementing measures or developing procedures or policies in accordance with the standards or expectations of an external body, such as the International Labor Organization (ILO), a human rights organization or international procurement regulations, among others. It is critical that management takes the lead in taking compliance actions to drive compliance. The workforce, which includes seamstresses, assistants, tailors, pattern makers and finishers, is vital in the garment industry.
Bangladesh has a large and cheap labor supply that can be easily trained and converted into semi-skilled and skilled workers. Due to the lack of expertise and knowledge of garment makers involved in the trade, the quality of items exported from Bangladesh has long been questioned by foreign buyers. To export ready-made clothing, not only are quality parameters important for the acceptance of the product as its intended end use, but also the working environment in which the clothing is to be produced is equally important to ensure that the sweatshop concept is completely avoided and the code of conduct is extended to achieve the objectives of social compliance issues.
The key elements of social responsibility are based on international human rights principles as well as local culture and tradition. The system's main goal is to defend human rights in the clothing industry.
Social Accountability
Code of Conduct (COC)
- Child Labor
- Forced Labor
- Health and Safety
- Non-discrimination
- Wages and Benefits
- Health & Hygiene
- Doctors Room/Medical Centre/Day Care Centre
- Safety Facilities/Fire Fighting
The following are some of the most common findings in various elements of social responsibility. As indicated on Plates 1 to 6, some of the non-compliance issues have also been photographed. This aims to gain a better understanding of the current state of social compliance in various RMG companies in Bangladesh.
Violation: There are not enough restrooms on the factory floor to accommodate all the workers. Corrective Action: The factory shall establish adequate number of toilets in accordance with Chapters 3 and 4 of the Factories Act, 1965. There was no soap or towels in all the manufactured toilets, which was a violation.
Fire extinguishers were found obstructed and not easily accessible at various locations in the plant, which was a violation. Rolls of fabric, boxes, clothes and other items were found blocking main/secondary corridors in various parts of the plant. We give high priority to the payment of wages and overtime to employees by the 7th of the following month to meet their basic needs.
In addition, we are adjusting the 'Fire Door' for both exits to current standard requirements.
CHAPTER-14 Conclusion
Conclusion
