Meghna Knit Composite Ltd. - Daffodil International University

We also declare that neither this Industrial Supplement nor any part of this Industrial Supplement has been submitted elsewhere for the award of any degree or diploma. At first we want to dedicate this Industrial Training report to Almighty Allah for giving us a better opportunity to prove ourselves. Abdullah Al Mamun, Assistant Professor of Daffodil International University who help us to complete this report.

Specially dedicate this report and to Muzaffor Ahmed, Merchant (Marketing & Merchandising), Meghna Knit Composite Ltd. At first I am thankful to Almighty Allah for giving me the strength and ability to complete the industrial and this report. Abdullah Al Mamun, Assistant Professor, Daffodil International University, our supervisor, to whom we are extremely grateful for his outstanding support and guidance throughout our training period.

Mahbubul Haque Head, Department of Textile Engineering, for his support and continuous guidance throughout our long journey in Daffodil International and industrial training. Finally, we must acknowledge our parents with due respect for their constant support, patients and belief in our ability which drives us in the successful completion of this report.

Executive Summery

Information about Factory

Introduction
Positioning
General information about factory
Layout
Organogram
Sister Concerns
Product mix
Brief profile (numbers of worker, area, total machineries, etc)
Plant Layout
Major buyers with their Logo
Mission and Vision of Meghna

Head Office Address: House.49, Sharwardy Avenue Block-k, Gulsan-Baridara Dhaka-1212 .. mail: info@meghnagroup-bd.com. Joint venture project with Mainetti in Italy, producing hangers for the export-oriented garment industry in Bangladesh. The Meghna group offers a capable manufacturing facility even for smaller volume orders which adds overall efficiency to serve both volume customers as well as high end buyers.

Meghna's products export to various countries such as Japan, Italy, France, Sweden, Norway, Finland, UK and Canada. We always prioritize the perseverance of hard work, which brings us to this admirable and viable position today. The main vision of Meghna Group is to provide the best service with quality products.

With the tagline “From yarn to premium garments”, Falcon evolves step by step with its honesty, integrity and hard work.

Description of the Attatchment

Sample Section

Layout of Sample Section
Organogram of Sample Section
Flow sequence of sample section
Types of sample produce

The prototype sample is developed at the initial stage and normally the order is confirmed at the factory based on the prototype sample only. After the proto sample is first given to the factory to the buyer, so to develop the proto model, the buyer needs to provide the necessary information along with the proto request. The fitted sample is made and sent to fit the garment on live models or mannequins and for approval of construction details.

The main purpose of size set sample is to check the factory's ability to make the sample in all sizes. Normally, GPT sample is sent to third party inspection and results are sent to both factory as well as buyer. PP Sample is the standard for production and bulk production garments must be identical to PP sample.

If the sample is not approved or approved with comments, the factory must submit a 2nd sample for approval. The main purpose of this sample is to assure the buyer of the actual shipping shipment.

CAD section

Working sequence 0f CAD section
Pattern making

Cutting section

Cutting Layout
Fabric Inspection
Fabric Relaxation
Fabric relaxation time
Fabric Spreading
Types of Fabric spreading
Ideal Lay height for cutting
Requirements of fabric spreading
Spreading system in factory
Marker making
Objects of marker making
Types of marker making
Factors considered during marker making
The factors which influence the Marker Efficiency
Marker collection from CAD section
Marker setting
Fabric cutting
Methods of Fabric Cutting
Different Types of Cutting Machine
Numbering
Bundling
Machine & Equipment used in cutting section
Limitation of Cutting Section

But in some cases they prepare the pattern themselves when the buyer does not provide any pattern. Spreading means the smooth stretching of fabric in overlapping layers of specific lengths. During stretching, the number of pleats should not be more than three hundred, but it depends on the thickness of the fabric and the height of the cutting knife.

For example: if the thickness of the fabric is higher than the number of layers mentioned above, this is not valid and in the case of a cutting instrument with a straight blade, the maximum laying height should be 70% of the blade height. The width of a mark is equal to the width of the fabric and may not exceed the width of the fabric. This means that the pattern pieces must be placed very carefully in such a way that waste is of course minimized.

Miniature type marker is sometimes made and its purpose is to plan or schedule and learn or study ie. This type of marker is printed from the computer for learning, practice and planning purposes only. To get the optimum efficiency of markers as well as to minimize material wastage, they did marker by computerized marker making system (VEITH).

It has a digitizer through which the patterns are created and also output as marking with the plotter with the help of the software. Cutting Requirements: Before placing the pattern pieces on the marker or during the making of the marker, cutting allowances are taken into account where necessary and where not. When making markers, we need to think about the table size, the length of the fabric, etc.

The ratio between the total surface areas of the model parts and the total surface area of the production paper is technically called Marker Efficiency. For heavy fabrics, such as canvas or denim, special attachments can be provided, such as seam hem or serrated hem.

Sewing Section

Lay out of sewing floor
Element of sewing
Flow chart of sewing section
Sewing thread
Sewing needle
Sewing machine
Thread used in different Machine
Different Sewing Machine
Different types of sewing
Layout of a T-shirt
Layout of a polo shirt
Sewing Quality checking points
Sewing Line quality Check List
Sewing Table Quality Check List
Sewing Defects
Sewing problems in ―factory‖

While sewing thread usually represents a relatively small part of the cost of clothing, it has an extremely important influence on the appearance and durability of the finished product, the production of sewing thread is a vast and complex subject. The convention for sixes is that the length and thickness of the needle increases as the number of sizes decreases. For threading the needle through the loop formed by the loop mechanism on non-lock stitch machines.

Due to unequal tension of conveyor and presser foot on two layers of fabric.

Finishing Section

Finishing Lay Out
Garments Finishing
Process Flow Chart of Garment Finishing
Object of Finishing
Work flow in the Finishing Room
Machine Description of finishing section
Different types of Machine used
Materials used in garment finishing
Spot removing
Ironing
Garment Inspection
Trims

The right finish can give the garment a better look, change the feel of the fabric and bring about a change in the texture of the fabric. There are different types of finishes such as peach, anti-microbial finish, wrinkle-free finish, fragrance finish, UV protective finish, acid wash, enzyme wash, etc. Adjust required tickets (Price tickets) or tags (Hanging tags), etc. clothing at this stage;

Ironing works by loosening the bonds between the long-chain polymer molecules in the material's fibers. While the molecules are hot, the fibers are straightened by the weight of the iron, and they hold their new shape as they cool. Correct choice of trim and its quality is very important for styling; otherwise the clothes may be rejected or returned by the customers.

Quality Section

Quality objectives
Machines required for quality
Inspection Area
Faults Found in QC Department
Quality Assurance System
Online Quality control
Off line quality control

That's why they knit gray fabric from the best quality yarn and use technical evaluation at every stage of production, because we know that the quality product depends on the quality of the raw materials. Before the finished fabric is delivered to the customer, it must meet the requirements.

Merchandising Section

Merchandising
Merchandising department
Flow Chart of Garments Merchandizing
Merchandising Calculation
Price of Different Knitted Charge

The merchandising department is the star of the department among all the working departments in the export concern because the merchandising is the only department which has maximum control over the departments and is fully responsible for the profit and loss of the company. After LPG (Liberalization, Privatization & Globalization), business becomes more important and now merchandising is at its peak. So it is necessary to understand the daily happenings of the star department.

In the field of marketing and services Merchandiser is in a position of extreme importance, He is the person who coordinates with various departments for a uniform business. Merchandise indicates all the planned activities to carry out and ship the goods on time, taking into account the 4 R's to complement the customer. Lab Dip & Yarn Dip Sample Fabric Booking Accessories for Sample Initial Sample Preparation Fit Sample Preparation Photo Sample with actual specification.

When you keep the chest allowance, then the body width, the chest width and the bottom width, which is large (cm) with the added (4cm+).

Marketing Section

Marketing Activities
Manpower
Marketing strategy
Product label
Package size & label
Duties & Responsibilities of Marketing Officer

Dealing with the customer and convincing the customer is the main task of marketing.

Effluent Treatment Plant

Description of the ETP process
FUNCTIONS OF DIFFERENT INGREDIENTS USED IN E.T.P PLANT
Capacity of ETP

In the beginning, the raw wastewater is directed to the mixing tank/reaction tank by pumping. Lime and ferrous sulfate are added to the mixing tank with waste water; fan is used to mix properly. At the end of the reaction, the solution is led to the flocculation tank, where polyelectrolyte/.

After operation of tube settler-1, the solution is transferred to the PH correction chamber where HCL is mixed to control the required PH. After completing the PH correction, the solution is led into the biological reaction tank-1 &. In this tank, BACTERIA MEDIA is used to absorb harmful insects that exist in sewage.

Before the treated water is drained out, the BOD (Biological Oxygen Demand) and COD (Chemical Oxygen Demand) must acclimate and keep it within the required range. The less contaminated liquid obtained from various operations except dyeing is stored in the less contaminated reservoir. In another operation, liquid sludge is collected from the sludge sump and caused to be injected into the sludge thickening tank.

In the sludge thickening tank, the prediction of raw sludge is carried out by the centrifugal hydroextractor, and the filtered liquid is taken to the equalization tank for further processing. The centrifuge hydroextractor is used to convert the sludge into a cake which is later aerated with the help of a hand drum. After hydroextraction, the remaining substance is poured into the equalization tank for further processing.

Lime : Lime is used to change the color of sewage and to increase the transparency of water. Ferrous Sulphate: Ferrous Sulphate is used to agglomerate foreign matter present in the effluent. Hydrochloric acid: Hydrochloric acid is used to maintain the required PH of the treated water.