We hereby declare that this thesis was prepared under the supervision of Md.Abdullah Al Mamun, Assistant Professor, Department of Textile Engineering, Daffodil International University. Abdullah Al Mamun, Assistant Professor, at the Department of Textile Engineering, Påskelilje International University for his guidance, help and encouragement throughout the course of the internship report.
I NTRODUCTION
Throughout our study life, the single biggest chance for us to combine the theoretical knowledge with the practical knowledge is the 'Industrial Attachment Period' which comes only once in the teaching life. Industrial attachment makes us reliable to be used to the industrial atmosphere and also improves courage and inspiration to take self-responsibility.
H ISTORY OF THE FACTORY
And moreover, the knowledge that we gathered from the industrial training reflects in the Industrial Attachment Notebook report. Industrial attachment is therefore the process where the trainee can mix his theoretical knowledge with practical knowledge which increases his/her work ability, skills, performance and attitude and so on.
Sixteen years is not long for a garment factory to grow up and occupy one of the top positions, but Fakir Apparels is an exception. Thanks to skilled craftsmanship, substantial marketing, good discipline and consistent efforts from everyone, the company entered the global market.
S ITE D IRECTION FROM D HAKA
K EY P RODUCT
K EY F ABRICS
K EY C USTOMERS -T OP 5
D IFFERENT M AJOR D EPARTMENTS
O RGANOGRAM
C LIENTS
C ERTIFICATES
K NITTING S ECTION
- Knitting
- No of Machine in the Mill
- Sequence of operations of knitting section
- Factors concerned with knitting
- Procedure of yarn requisition
- END PRODUCTS OF CIRCULAR KNITTING MACHINE
- Specification of machines in knitting section
Machine No.: C04 Machine Type: Rib Circular Knitting m/c Origin: Taiwan Brand: JIUNN LONG MACHINE CO. Machine No.: C01 Machine Type: Rib Circular Knitting m/c Origin: Taiwan Brand: JIUNN LONG MACHINE CO.
D YEING SECTION
- Dyeing
- Introduction
- Dyeing in Fakir Apparels Ltd
- Raw materials for dyeing
- Dyeing Machineries in Fakir Apparels Ltd
- Flowchart of All Green/Turq Dk
The purpose of dyeing is the uniform coloring of the mass of fibers that make up the material. Any significant difference in color from that requested by the customer and any unevenness in the color of a fabric will be immediately visible. Dyeing with a soluble precursor to the dye, which forms an insoluble pigment deep within the fibers when treated after dyeing.
Direct dyeing followed by a chemical reaction of the dye with suitable groups in the fiber; Adhesion of the dye or pigment to the surface of the fibers using a suitable binder. The speed of dyeing processes and how they are affected by the mass transfer of dye from the bath solution to the dye-fiber interface, and by diffusion of the dye from the interface to the fiber.
The nature of the interactions between the dye molecules and the fibers, which are the origin of the core.
SAMPLE SECTION
- Sample
- Flow chart of sample department
- Sample type
- Pattern Making
- Marker Section
- Fabric Spreading
It is nothing but a kind of engineering art that includes all the measurements of the particular style. Fabric spreading is a very important part of the production process, because it is the basis for obtaining a high-quality final product. Spreading is the process of unrolling large rolls of fabric on long, wide tables in preparation for cutting each piece of a garment.
The number of fabric layers is dictated by the number of layers desired and the thickness of the fabric. Stretching the pleats in the direction of length and width - the length and width of the fabric must be at least equal to the length and width of the marker. Elimination of fabric defects/flaws - any defects identified in incoming fabrics will be tagged and avoided.
Preventing deformation in the spread during cutting. Polyethylene plates are used under the base layer to prevent friction of the base layer with the base plate of the knife.
CUTTING SECTION
- Fabric CUTTING
- Process Sequence in Cutting Room
- Types of cutting machine
- Cutting procedure for a particular order with required time
- Description of Cutting m/c
- Straight Knife Cutting M/C
- Band knife
- Disadvantage of band knife
- Computer controlled knife cutting
- Advantage
- Disadvantage
- Factors considered for choice of cutting
- Numbering
- Bundling
- Bundle Card
- Cutting Tools that mostly used on cutting department in garment industry
- Working principle of Straight Knife as Cutting Accessories
Type of fabric: The technique must be such that it does not damage the fabric. Accuracy of cutting: For higher accuracy, automated method can be adapted and for lower accuracy, manual technique can be suitable. Cutting volume: A round knife is suitable for a small amount of cutting and a straight knife is suitable for a large cutting volume.
Quality of cutting: Computerized cutting methods are suitable for high quality material cutting and manual knife is suitable for relatively lower cutting quality. Time factor: For urgent need to cut material, straight knife is more suitable as that technique requires relatively less. Here is a list of cutting tools and accessories that are often used on the cutting department in the garment industry.
The working principle of the straight knife for garment production used in the cutting department is as follows -.
SEWING SECTION
- Sewing
- Process Sequence of Sewing Section
- Name of the machines used in sewing section are
- Activities of sewing section
- Different types of stitches
- Description of Different Type Sewing Machines
- Plain m/c
- Over lock m/c
- Applications
- Flat lock
- Component
- Eye late Button holing m/c
- Button Attach m/c
- Machine wise sewing thread consumption (for 1"stitch)
- Different types of seam description
- Different type of sewing fault
The two main stitches that sewing machines make of which the others are derivatives are lockstitch and chainstitch. SLIP STITCH - A HAND STITCH FOR ATTACHING TWO PIECES OF FABRIC RIGHT SIDES WITHOUT THE THREAD SHOWING. Patched seam (LS): Patched seam is made with two or more pieces of fabric that overlap each other.
LS usually, but not always, has one layer of fabric that folds under itself for the finished edge. Flat Seam (FS): A flat seam is constructed so that two pieces of fabric meet exactly at their edges. Edge Finished Seams (EF): This seam is used to prevent the edges of the fabric from curling or curling.
Factors that affect the appearance of the seam: The technique and skill of the sewing machine operators also determine the appearance of sewn seams.
FINISHING SECTION
- Finishing
- Process Flow Chart of Garment Finishing
- Work flow in the Finishing Room
- Materials used in garment finishing
- Garment Inspection
- Inspection Procedure of Garments are Described Below
- Pressing or Folding
After confirmation of accessories, all pieces are checked according to size specification based on the instruction sheet which is. All "Grade-A" goods are put back in poly bags according to the original packaging and then they are sent for needle inspection. After confirmation of accessories, all pieces are checked according to size specification based on the instruction sheet given by the buyer side.
At this stage the garment is checked from the back to ensure there are no stains etc. present. A goods are put back into poly bags according to the original packaging and then they are sent for needle inspection. After attachment of accessories, all pieces are checked according to the size specification provided by the buyer.
At this stage, the garment is checked from the back to ensure that there are none.
P ACKAGING
The cartoons of the manufactured garments are delivered or placed in the shipping department or the final product. Go downstairs, from where the clothing lot is delivered for shipping. The cartoons of the manufactured garments are delivered or placed in the shipping department or the final product. Go down, from where the clothing lot 1) Solid size and solid color (the order consists of one size and one color). The cartoons of the manufactured garments are delivered or placed in the shipping department or the final product. Go downstairs, from where the garments are shipped.
QUALITY MANAGEMENT SYSTEM
- Quality Assurance
- Objective of quality control
- Quality Management system
- Acceptable quality label (AQL) -2.5
- Online Quality assurance test
- Offline Quality assurance test
- Flow diagram of Off-line quality control for each production
- Flow diagram of On-line quality control
- In process QC in cutting section
- In process QC in sewing section
- In process QC in finishing section
The complete online finished fabric QA test of BGL & BDL can be grouped as. To maintain good quality, BGL & BDL make inspection report of ''garment sewing line finishing''. The complete online finished fabric QA test of BGL & BDL can be grouped as-.
Complete offline quality test for finished fabric BGL and BDL can be grouped. Complete offline quality test for BGL and BDL finished fabric can be combined as-.
STORE & INVENTORY
Different types of fabric are indicated on the sheet according to fabric types, quantity and consumer requirements. Every day the sheet is updated and a copy Fakir dyes and chemicals is a sister company of Fakir Apparels Ltd. After shipping, the remaining garments are stored in the finished goods store for product name, order name, color name and other subject items.
At Fakir Apparels Ltd the required quantity of spears of various machines are stored in the mechanical storage room. After use in garments, the surplus fabrics are stored in the final fabric store according to lot number, quantity, order number, fabric diameter, buyer name color, size considering other technical parameters. In Fakir Apparels Ltd the required quantity of spears of various machines are mechanical storage room.
After use red in finishing fabric store according to lot number, quantity, order number, fabric diameter, buyer name color, size other.
U TILITIES
Available utilities
The re-order point is stated in terms of the inventory level that must be set to maintain the current inventory. In other words, the re-order point can be defined as the inventory level when a new order of supplies must be made to purchase additional inventory equal to the economic order.
Sources of utilities
So, it has variable water supply capacity and supplies water, which is used for cooling, is brought to a tank and. So it has variable water supply capacity and supplies cooling, is brought to a tank and. Any deviation from the required standard can result in the formation of scale, which ultimately reduces the efficiency of the boiler.
To maintain the required water standard, there should be ways to pre-treat the boiler feed water. Any deviation from the required standard can lead to the formation of scale, which eventually reduces efficiency, which ultimately affects the cost of steam production and results in high production costs. Here, all the machines in the washing and dyeing department are provided with electricity by the government.
Both gas generators with two generators are widely used due to lower production costs.
I MPACT OF D IFFERENT SECTION
- Impact of Sample Section
- Impact of Cutting Section
- Impact of Sewing Section
- Impact of Finishing Section
Learned about different types of cutting machines (i.e. Straight knife cutting machine, Round knife cutting machine, Belt knife cutting machine etc.) Learned the process of material distribution. Observed the panel checking process for different type of material of different style and design. Learned about different types of machines used in a sewing shop floor (i.e. Single or double needle lockstitch machine, Multi-needle chainstitch machine, Overlock machine, Feed the arm machine, etc.).
Learned about different types of cutting machines (i.e. straight blade cutting machine, round blade cutting machine, belt cutting machine etc.). Different types of finishing process observed after sewing and washing Observed different types of machines used in finishing section (i.e. Different types of finishing process observed after sewing and washing Observed different types of machines used in finishing section (i.e. neck press machine, metal detector machine etc.) .) .
Observed and learned different type of folding process (i.e. Standard Fold, Standard Fold, Hanger Fold, Twill Fold, Half Fold, Full Fold etc.).
