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Quality System 2016 November 2016 GI

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Quality System in

Pharmaceutical Industry

Compiled and Edited by Gunawan Indrayanto

Airlangga University, Faculty of Pharmacy

gunawanindrayanto@yahoo.com

Surabaya, November 2016

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What Factors can affect “the

Quality-design” of (Herbal) Drug preparations ?

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Aspects of Quality:

Regulator

Producer

Producer

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Quality By Design – The

Pharmaceutical Industry

Manufacture In process testing

QC testing Finished Specs

API

meets

spec

Feedback

loop

Excipients meet

spec

If fails,

understanding

/ root cause

and fix

Acceptance

criteria based

on

performance.

Testing

Only confirms

quality – not

the place to

root cause

analysis and fix

For checking the quality of products,

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Regulation

Specification of the Producer

Quality Target Product Profile (QTPP)

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QTPP and CQAs

QTPP components

Dosage Form

Route of administration

Strength Weight

Pharmacokinetics Appearance

CQAs

Assay (efficacy)

Appearance

Identity Assay

Impurities

Content uniformity

Friability

Dissolution Residual solvents

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Assay (efficacy)

Impurities (safety)

C.U. (efficacy)

Dissolution

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How to check the Quality of a

Product

?

Quality must be evaluated by chemical analysis!

Production staffs and QA staffs “cannot see” the

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Quality Target Product Profile (QTPP)

Define Critical Quality Attributes (CQAs)

Perform risk assessment

Link raw material attributes and process parameters

Elements of QbD

Link raw material attributes and process parameters

to CQAs

Design and implement a control strategy

Manage product lifecycle, including continuous

improvement

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Process development – in phytopharmacy

Herbal raw material

Extraction solvent

Extraction

Miscella (Liquid raw

II. HIT GENERATION A) RESEARCH AND DEVELOPMENT

Miscella (Liquid raw

extract

)

Encapsulatable

mass

Dry extract

Liquid extract, tincture

Soft capsules

Liquids, drops,

ointments

Tablets,

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A valid method must be proved that the method is still valid for routine application method is still valid for routine application

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Reliable

and

Validated

In order to determine

the “Quality”

of (Herbal) Drugs,

all chemicals (metabolites, heavy metals, pesticides, toxin)

must be evaluated (qualitatively and quantitatively).

analysis’s

methods are

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Validation

Method

Calibrated

Instruments

System

Suitability

Routine Analytical Method

Calibrated

Software

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THANK YOU

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