PT. INDO KAYA ENERGI
EXECUTIVE SUMMARY
PT. I
NDOK
AYAE
NERGI(IKE)
TELAH BERDIRI DII
NDONESIA PADA TAHUN2005
UNTUK MENYEDIAKAN KEBUTUHAN BARANG DAN JASAI
NDUSTRIMIGAS
DI
I
NDONESIA.
I
KE MERUPAKAN PERUSAHAAN LOCAL YANG KEPEMILIKANNYA100%
ADALAHWNI
,
DENGAN JUMLAH KARYAWAN LEBIH DARI300
ORANG DAN TERSEBAR DI SELURUH INDONESIA.
B
ARANG DAN JASA IKE TELAH TERDAFTAR DALAM BUKU APDN. M
ENDAPATKAN NILAITKDN 15% - 25%
UNTUK BARANG,
DAN60% - 80%
UNTUK JASA
.
F
OKUS UTAMA KAMI ADALAH MENGEMBANGKAN BISNIS DI INDONESIA DENGAN BERINVESTASI DI DALAM NEGERI DAN MENGUTAMAKAN TRANSFER OF TEKNOLOGI(
TOT)
DARI PERUSAHAAN INTERNASIONAL YANG SUDAH EXPERT DI BIDANGNYA.
S
TANDAR KESELAMATAN KERJA YANG DITERAPKAN DI IKE MENGACU KEPADA STANDARINTERNATIONAL
.
OILFIELD PRODUCTS:
OCTG
- C ARBON PIPE : 2 3/8” – 36”
- C HROME PIPE : 13% CHROME – 28% CHROME - L INE PIPE : 2 3/8” – 6”
S TRUCTURAL S TEEL AND F ITTINGS
V ALVES
T UBULAR S ERVICES
- T UBULAR R UNNING S ERVICES
- C ONDUCTOR R UNNING S ERVICES & E NGINEERS
- B UCKING U NIT S ERVICES
Outside Diameter Nominal Weight
Steel Grade Wall Thickness lb/ft
114,30 ( 4 1/2")
11.60 J,KC,L,N,P 6.35
13.50 C,L,N,P 7.37
15.10 P,Q 8.56
127.00 (5")
15.00 J,KC,L,N,P 7.52
18.00 C,L,N,P,Q 9.19
21.40 J,K 11.10
139.70 (5 1/2")
15.50 J,K,C,L,N,P 6.98
17.00 C,L,N,P 7.72
20.00 C,L,N,P,Q 9.17
23.00 J,K,C,L,N 10.54
177.80 (7")
23.00 J,K,C,L,N 8.05
26.00 J,K,C,L,N,P 9.19
29.00 C,L,N,P 10.36
32.00 C,L,N,P 11.51
35.00 C,L,N,P,Q 12.65
38.00 C,L,N,P,Q 12.72
244.43 (9 5/8")
36.00 J,K 8.94
40.00 J,K,C,L,N 10.03
23.50 C,L,N,P 11.05
47.00 C,L,N,P,Q 11.99
53.50 C,L,N,P,Q 13.84
T
HREADD
ESIGN ALLOW QUICK MAKE-
UP(5/8 T
URNS)
RESULTING IN RIG TIME SAVING AND MINIMIZE PIPE LAY DOWN.
Step Make Up Sequence Leopard SD Others
Premium BTC Modified
Premium BTC 1 Number Of Turns to Final Make Up 5/8 Turn 6 - 8 Turns 11 - 13 Turns 13 - 16 Turns 2 Hand Tight Make Up (at 2 rpm for 1st 3 - 4 Turns) Not
Required 0.50 1.00 1.25
3 Make Up Time (Minutes) 0.50 1.50 1.75 1.75
4 Total Make Up Time (Minutes) 0.50 2.00 2.75 3.00
5 Rig Time Saving (Minutes) 1.50 2.25 2.50
Rig Time Saving / Joint 1.50 Minutes / Joint Rig Operating Costs per day (Day Rate of Rig,
Vessels, Personnel etc…) $700,000.00 USD / Per Day
Joints Running 200 Joints
Total Rig Time Saving 300 Minutes / Joint
Total Saving due to Rig Time Saving $145,833.33 USD
1.
2.
3.
4.
5.
6.
7.
8.
26 Februari
2016
A
SIAP
ETROLEUM
BP W
ESTJ
AVAL
TD.
C
ONOCOP
HILLIPSI
NDONESIA
C
HEVRONG
EOTHERMAL
CNOOC S
ESL
TD.
H
USKYO
ILL
TD.
E
XXONM
OBILL
TD.
M
EDCOE&P I
NDONESIA
N
ATIONSP
ETROLEUM
P
EARLO
IL
P
ETRONAS
P
REMIERO
IL
S
ANTOS
Trans world
Total E&P Indonesia
Pertamina EP Indonesia
Salamander
Serica Energy
Niko Resources
Pertamina
Petrochina ( JOB)
Pertamina Hulu Energy ONWJ
Titan
ENI
Talisman
TUBULAR RUNNING DIVISION
T
UBULAR RUNNING DIVISION TELAH BEROPERASI SEJAK TAHUN2008:
a. C
ASING RUNNING SERVICES(CRT
I), b. C
ONDUCTORS
PECIALIST/E
NGINEER, c. D
AN BUCKING UNITS
ERVICES.
S
ELURUH ENGINEER DIDALAM IKE MERUPAKAN ENGINEER-
ENGINEER LOKALYANG SUDAH SANGAT BERPENGALAMAN DAN TERLATIH DIBIDANGNYA MASING
-
MASING.
S
ETIAP TAHUNNYA IKE TERUS MENGIRIMKAN ENGINEER-
ENGINEER NYA UNTUK DITRAINING OVERSEAS
,
AGAR DAPAT MENINGKATKAN KUALITAS JASANYA.
P
ERALATAN TUBULAR RUNNING IKE MENDAPAT DUKUNGAN PENUH DARIPABRIKAN OEM DI NORTH AMERICA LANGSUNG
.
S
PARE PARTS PENDUKUNG IKE TELAH BEKERJA SAMA DENGAN PERUSAHAAN LOCAL,
DEMI MENINGKATKAN NILAI TKDN.
WORKSHOP CITEREUP, JAWA BARAT (20,000 M2)
30 April
2016
PEMERINTAH INDONESIA
•
•
•
•
•
•
V OLANT
M CCOY
N OV
B J
E CKEL
B ILCO DUAL TOOL
EXPERIENCES
2010
• JOB PERTAMINA PETROCHINA EAST JAVA (TKDN 60.50%)
• PERTAMINA E&P (TKDN 60.50%)
• CNOOC (TKDN 60.50%)
2011
• CNOOC (TKDN 60.50%)
2012
• CNOOC (TKDN 60.50%)
• PERTAMINA E&P (TKDN 60.50%)
21
2013
•
CNOOC (TKDN 60.50%)•
JOB PERTAMINA PETROCHINA EAST JAVA (TKDN 60.50%)•
PERTAMINA TALISMAN (TKDN 60.50%)•
PERTAMINA E&P (TKDN 60.50%)•
CONOCOPHILIPS (TKDN 60.50%)•
PETRONAS (TKDN 60.50%)2014
•
CNOOC (TKDN 61.58%)•
JOB PERTAMINA PETROCHINA EAST JAVA (TKDN 60.50%)•
CONOCOPHILIPS (TKDN 60.50%)•
VICO INDONESIA (TKDN 60.50%)PROJECTS
O
NG
OING:
VICO INDONESIA
TOTAL E&P I
NDONESIAT
ENDER:
PGN SAKA
HUSKY CNOOC
PC KETAPANG
PETRONAS
CNOOC
PERTAMINA HULU ENERGI WMO M
ALAYSIAT
ENDER:
T
ALISMAN H
ESSWORKSHOP BADAK, KALIMANTAN TIMUR (20,000 M2)
MEKANIKAL CRTI
1.
2.
3.
4.
5.
CRTi Convensional Desain Kecil, ringan dan kokoh
(moving part sedikit) Besar, berat dan banyak (moving part banyak) Peralatan yang
dibutuhkan CRTi Power tong, power unit,
cement head, fill/circulation tools
Cara Kerja
100% mekanikal tanpa memerlukan control panel
dan power unit sehingga tidak membutuhkan koneksi
hydraulic/pneumatic
100% mekanikal memerlukan control panel dan power unit
Rig Up dan Rig Down kurang dari 30 menit lebih dari 1 jam
Pemasangan Casing di bawah 3 menit/joint Kurang lebih 10 menit/joint
Personel 2-3 orang 4-5 orang
Keselamatan Kerja Mengurangi personel dari rig floor, mengurangi kebutuhan
peralatan extra di rig floor
Perlu extra perhatian dalam pengerjaannya dikarenakan
banyaknya personel dan peralatan
Maintanance perawatan dan service yang
minim memerlukan perawatan dan
service yang extra
Biru Merah IKE
Mekanisme Hidrolik dengan tambahan power unit dan kontrol panel
Hidrolik dengan tambahan power unit dan kontrol
panel
Aktivasi sepenuhnya dilakukan dengan mekanik dan kontrol penuh
oleh driller melalui top drive, tidak memerlukan power unit atau
sambungan lain
Sistem gripping
Berpegangan pada mandrel saat diaktifkan oleh tekanan hidrolik dari in-line aktuator diposisikan di
atas alat
Tidak diketahui
Dies yang berjalan pada mandrel, dan spesifik untuk ukuran casing tertentu, untuk berbagai ukuran.
Dies yang dirancang untuk pegangan aman, tapi dengan sedikit tanda
Tool-Hoisting Capacity
External grip for 4.5-8.63 in - 350 ton API 8C
Internal for 4.5-20 in - 500 ton API 7G (Previous brochure showed
9.63 in min casing size. Check capacity for smaller sizes.) Internal for 9.63-20 in - 750 ton
(Spec not listed)
External grip for 3.5-9.63 in - 350 ton API 8C Internal for 9.63-14 in - 500
ton API 8C
CRTi2-4.5 Internal grip 4.5-5.5 in ....
120 ton API 8C
CRTi2-5.5 Internal grip 5.5-7 in ...
200 ton API 8C
CRT3-7.0 Internal grip 7–20 in ...
320 ton API 8C
CRT4-7.0 Internal grip 7 –20 in ...
420 ton API 8C
CRT2-8.63 Internal grip 8.63–30 in ...
660 ton API 8C CRTe-1.0 External grip 4.50-5.5 in…..500 ton API 8C
Biru Merah IKE
Tool-Hoisting Capacity
External grip for 4.5-8.63 in - 350 ton API 8C
Internal for 4.5-20 in - 500 ton API 7G (Previous brochure showed 9.63 in min casing size.
Check capacity for smaller sizes.) Internal for 9.63-20 in - 750 ton
(Spec not listed)
External grip for 3.5-9.63 in - 350 ton API 8C
Internal for 9.63-14 in - 500 ton API 8C
CRTi2-4.5 Internal grip 4.5-5.5 in ....
120 ton API 8C
CRTi2-5.5 Internal grip 5.5-7 in ...
200 ton API 8C
CRT3-7.0 Internal grip 7–20 in ...
320 ton API 8C
CRT4-7.0 Internal grip 7 –20 in ...
420 ton API 8C
CRT2-8.63 Internal grip 8.63–30 in ...
660 ton API 8C CRTe-1.0 External grip 4.50-5.5 in…..500 ton API 8C
Tool-Torque Capacity Make-up and break-out
External for 4.5-8.63 in - 40,000 ft-lb
Internal for 4.5-20 in - 40,000 ft- lb
Internal for 9.63-20 in
External grip for 3.5-9.63 in - 40,000 ft-lb
Internal for 9.63-14 in - 60,000 ft- lb
CRTi2-4.5 Internal grip 4.5-5.5 in ...
13,000 ft-lb
CRTi2-5.5 Internal grip 5.5-7 in ...
25,000 ft-lb
CRT3-7.0 Internal grip 7–20 in ...
50,000 ft-lb
CRT4-7.0 Internal grip 7 –20 in ...
50,000 ft-lb
CRT2-8.63 Internal grip 8.63–30 in ...
85,000 ft-lb CRTe-1.0 External grip 4.5-5.5 in………40,000 ft-lb
Tool – Pushdown Capacity
External for 4.5-8.63 in - 12.5 ton Internal for 4.5-20 in - 12.5 ton Internal for 9.63-20 in casing - 20
ton
External grip for 3.5-9.63 in - 10 ton
Internal for 9.63-14 in - 10 ton
CRTi2-4.5 ... 80 ton CRTi2-5.5 ... 112 ton CRTi3-7.0 ... 110 ton CRTi4-7.0 ... 110 ton CRTi2-6.63 ... 110 ton CRTe-1.0………. 100 ton
Maximum Fluid Pressure 5000 psi 3625 psi 5000 psi
Maximum Rotational External for 4.5-8.63 in External grip for 3.5-9.63 in Limit is greater than top drive
Biru Merah IKE
Kecepatan
200 rpm
Internal for 4.5-20 in 200 rpm
Internal for 9.63-20 in - 100 rpm
100 rpm
Internal for 9.63-14 in - 100 rpm
Kecepatan maksimal
Personnel Operator terpisah Operator terpisah Dipegang sepenuhnya oleh driller
Panjang Alat
External for 4.5-8.63 in - 120 in
Internal for 4.5-20 in - 120 in
Internal for 9.63-20 in - 228 in
External grip for 3.5-9.63 in - 140 in
Internal for 9.63-14 in - 167 in
Power Unit 67.2” L x 35.3” W x 70.2” H
CRTi2-4.5 ... 45 in CRTi2-5.5 ... 58 i CRTi3-7.0 ... 59-65 in
CRTi4-7.0 ... 70.4 in CRTi2-8.63 ... 78 in CRTe-1.0 ……….. 71-83.4 in
Berat Alat N/A
External grip for 3.5-9.63 in - 7,496 lb
Internal for 9.63-14 in - 5,512 lb
Power Unit - 3310 lb
CRTi2-4.5...320-350 lb CRTi2-5.5 ... 490 - 550 lb CRTi3-7.0 ... 685 - 1250 lb CRTi4-7.0 ... 1,100 - 2,800 lb CRTi2-8.63 .... 1,350 – 3,700 lb CRTe-1.0 …….…..1693-1893 lb
Rig Time Saving / Joint 3.00 Minutes / Joint Rig Operating Costs per day (Day Rate of Rig,
Vessels, Personnel etc…) $300,000 USD / Per Day
Joints Running 200 Joints
Total Rig Time Saving 600 Minutes / Joint
Total Saving due to Rig Time Saving $125,000.00 42%
S
PECIFICATIONS
UMMARYCRTi Rated Load Capacity Hoist ton (tonne) 420 (381)
Torque ft.lbs (N.m) 50,000 (67,791) Set Down Load Capacity ton (tonne) 110 (100)
Typical Circulation Pressure
Limit psi (Mpa) 5,000 (34)
Maximum Pressure End Load ton (tonne) 250 (227) Base Tool Length in (mm) 59.0 (1,499) Diametrical Stroke in (mm) 0.61 (15.5)
Through Hole in (mm) 1.6 (38.1)
Maximum Flow Rate gpm
(m3/min) 660 (2.6)
Tool Joint 6-5/8 REG
Turns to Stroke OUt 1.1